TSB_CHA085_R2

GROUP
CHA
MODEL
2018MY
Forte (YD, YDm)
NUMBER
085 (Rev 2, 06/22/2022)
DATE
January 2018
TECHNICAL SERVICE BULLETIN
SUBJECT:
SERVICE ACTION: SUB FRAME REPLACEMENT (SA323)
 NOTICE
This bulletin has been revised to include additional information. New/revised
sections of this bulletin are indicated by a black bar in the margin area.
This bulletin provides the procedure to replace the sub frame on some 2018MY Forte (YD),
produced from August 31, 2017 through September 4, 2017, and some 2018MY Forte (YDm)
vehicles, produced from October 10, 2017 through October 23, 2017, which may experience a
squeak noise at the sub frame area when driving. Follow the procedure outlined in this bulletin
to replace the sub frame and perform a front wheel alignment. Before conducting the
procedure, verify that the vehicle is included in the list of affected VINs.
 NOTICE
A Service Action is a repair program without customer notification that is performed
during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service → Warranty Coverage →
Warranty Coverage Inquiry → Campaign Information). Not completed Recall / Service
Action reports are available on WebDCS (Consumer Affairs → Not Completed Recall
→ Recall VIN → Select Report), which includes a list of affected vehicles.
This issue number is SA323.
File Under: 
Circulate To:
X General Manager

X Service Advisors

X Technicians

X Service Manager

X Parts Manager

X Body Shop Manager 
X Fleet Repair

Page 2 of 5
SUBJECT:
SERVICE ACTION: SUB FRAME REPLACEMENT (SA323)
 NOTICE
VINs that start with KNA are designated Forte (YD) and produced in South Korea.
VINs that start with 3KP are designated Forte (YDm) and produced in Mexico.
Replacement Procedure:
1. Replace the sub frame by referring to the
“Suspension
System
→
Front
Suspension System → Sub Frame →
Repair procedures” chapter in the
applicable Shop Manual on KGIS then
proceed to the Cavity Wax Application
Procedure below.
A
Cavity Wax Procedure:
WARNING
Do not eat, drink or smoke while using this product. Keep away from heat, sparks,
open flames, hot surfaces and other ignition sources. Avoid breathing mist, vapors,
spray. Wash thoroughly after handling. Wear protective gloves, protective clothing,
eye protection, face protection.
Use with adequate ventilation. Respiratory: Level of exposure needs to be determined.
If required, use a particulate filter, a NIOSH-approved air purifying respirator with
organic vapor cartridge or a supplied air respirator. Filters should be replaced when
breathing becomes labored. Cartridges should be replaced when odors pass through.
Refer to MSD sheet (Links: Cavity Wax, Undercoating) for additional information and
important warnings. All warnings provided by the MSD sheet are hereby incorporated
by reference.
 NOTICE
To prevent excessive vaporization of the cavity wax, use an inline air pressure
regulator and adjust the pressure to the wax gun to 70-90 PSI max. (Labels on older
cavity wax bottles may still call for 90-120 PSI; disregard and adjust pressure to 70-90
PSI max).
TSB: SA323 (Rev 2) Forte (YD, YDm) January 2018
Page 3 of 5
SUBJECT:
SERVICE ACTION: SUB FRAME REPLACEMENT (SA323)
 NOTICE
•
This procedure should ONLY be performed in temperatures above 32°F (0°C).
Ensure that all surfaces are completely dry and free of moisture before applying
cavity wax or undercoating.
•
Using expired product may result in a poor spray pattern and/or insufficient cavity
wax application. Discard any such product (following all applicable
local/state/federal regulations). An expiration date has been added to the cavity
wax so that any expired wax can be easily identified and discarded. The
undercoating has a manufacturing date code printed on the bottom of the can.
Undercoating should be discarded two years after the manufacturing date. In case
of questions, please contact the Kia Chemical Program through
https://www.kdealer.com.
1.
Using Quick Disconnect fittings suitable for the dealer’s air supply system, install the inline pressure regulator to a conveniently located wall air outlet and adjust the pressure to
70-90 PSI. Connect the air hose to the regulator, and connect the other end of the hose to
the Kia Injection Gun (06700 10100), used to apply the cavity wax.
2.
The injection gun nozzle should be
inserted into the service holes in the sub
frame and rotated so that there is even
coating inside.
 NOTICE
Avoid removing the nozzle from
service holes during application
to prevent cavity wax from
contaminating
surrounding
areas.
 NOTICE
Ensure all interior surfaces of
the sub frame are coated
completely during application.
2.
Perform a front alignment by referring to
“Front
Suspension
System
→
Suspension Alignment” as indicated in
step 14 of the sub frame replacement
procedure on KGIS.
TSB: SA323 (Rev 2) Forte (YD, YDm) January 2018
Page 4 of 5
SUBJECT:
SERVICE ACTION: SUB FRAME REPLACEMENT (SA323)
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Forte (YD)
August 31, 2017 through September 4, 2017
Forte (YDm)
October 10, 2017 through October 23, 2017
REQUIRED TOOL:
Part Name
Part No.
Qty.
Kia SC141
Wax Injection Gun
06700 10100
1
Kia SC141 Wax
Application Hose
06700 10110
1
Air Pressure
Regulator
IRCR37121600
1
Respirator
(Organic / N95 Particulate)
SSC366150
1
Cartridge for
Respirator (6pk)
SSC100100
1
Filter for
Respirator (12pk)
SSC106000
1
Figure
Comments
Previously shipped to
Dealers for SC141.
For replacements,
contact Snap-On
Business Solutions
at (888) 542-1011
Previously shipped to
Dealers for SC141.
For replacements,
contact Snap-On
Business Solutions
at (888) 542-1011
REQUIRED PART:
Part Name
Part Number
Cavity Wax
UM090 CH041*
One container covers
two (2) vehicles
Sub Frame
62405 A7700
-
*MSDS available at links: Cavity Wax
TSB: SA323 (Rev 2) Forte (YD, YDm) January 2018
Figure
Comments
Page 5 of 5
SERVICE ACTION: SUB FRAME REPLACEMENT (SA323)
SUBJECT:
WARRANTY INFORMATION:
N Code: N99 C Code: C99
 NOTICE
For vehicles with VINs beginning with KNA (designated Forte (YD) and produced in
South Korea), submit the Warranty claim as SA323A.
For vehicles with VINs beginning with 3KP (designated Forte (YDm) and produced in
Mexico), submit the Warranty claim as SA323B.
Model
Claim
Type
Causal
P/N
Qty.
Repair
Description
Labor Op
Code
Op
Time
Replacement
P/N
Qty.
(SA323A)
Sub Frame
Replacement, Cavity
2.1
YD
Wax Application,
170137R0
62405 A7700
1
M/H
& Wheel Alignment
(Spec sheet required
See Note)
62405
V
0
A7700
(SA323B)
Sub Frame
Replacement, Cavity
2.1
YDm
Wax Application,
180M02R0
62405 A7700
1
M/H
& Wheel Alignment
(Spec sheet required
See Note)
NOTE: Use sublet code ‘X1” with a maximum allowed amount of $12.50 for Cavity Wax reimbursement.
A copy of the alignment printout must be attached to the claim and must have the RO# and VIN listed as
required by policy, refer to section 9 of the SPPM.
 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers
should reference SA323 when accessing the WebDCS system.
TSB: SA323 (Rev 2) Forte (YD, YDm) January 2018