No. 4-22
Service Bulletin Details
Public Details for: No. 4-22
Installation and conversion instructions on the trailer hitch.
- 2022 -
Models from 2022
2022 PORSCHE MACAN |
Installation and Conversion Instructions Macan (95B) 4/22 ENU 6690 6 Trailer Hitch – Mechanical (1D6) Revision: This bulletin replaces bulletin Group 6 4/22, dated February 10, 2022. Model Year: As of 2022 Information: Retrofitting Restrictions: Approved for: USA and Canada (C36). Figure 1 (USA version) Note: The Macan can be retrofitted with a trailer hitch ( Figure 1 (USA version)). Note the following special features: • • • • Permissible tongue weight of 200 kg/ 440 lbs Plug socket preparation for USA version Payload following installation, restricted by higher vehicle curb weight! Permissible total weight and axle load must not be exceeded! The trailer hitch is also available ex works for new vehicles by requesting optional equipment "1D6 = Mechanical trailer hitch". Tequipment Jun 9, 2022 Page 1 of 16 6 Macan (95B) 6690 ENU Installation and Conversion Instructions 4/22 Information Further information/technical values, instructions for using the trailer hitch and "Driving with a trailer" can be found in the: Parts Info: • Macan Owner's Manual, topics: "Trailer Hitch", "More Safety and More Driving Pleasure" and "Weights" • Vehicle registration documents 95B.044.861 Towbar system – mechanical – USA (1D6), set Parts list: Figure 2 8R0.800.491.A 1x Trailer hitch Figure 2 -1- N.907.721.02 4x Screw, M10 x 105 x 45 Figure 2 -2- 4H0.907.383.M 1x Control unit for mechanical trailer hitch Figure 2 -3- 95B.044.802.35 1x Wire harness ( Figure 2 -4-) consisting of: ——— 1x Ground line for trailer hitch Figure 2 -4a- ——— 1x Wire harness for control unit Figure 2 -4b- PAF.038.501 2x Expansion rivet, 6 x 12 Figure 2 -5- 95B.807.883.B 1x Underbody cover reinforcement Figure 2 -6- N .910.742.01 4x Screw, M5 x 16 Figure 2 -7- 7L0.803.593 1x Stopper for cover, square (not shown) 7L5.971.8851 1x Cap (USA) Figure 2 -8- 95B.971.1241 1x Wire harness (USA, not shown) 1 Jun 9, 2022 Page 2 of 16 Only contained in set 95B.044.861. Tequipment Installation and Conversion Instructions Materials: Tools: Macan (95B) 4/22 ——— 1x 30 amp fuse (commercially available) ——— 3x 20 amp fuse (commercially available) ——— 1x Isopropanol (commercially available) ——— 1x Cloth ENU Nr.88 - Torque angle torque wrench VAS 6933 Disassembly tool 9900 - PIWIS Tester 3 Saw or vibrating knife Steel drill bit, Ø up to 8.0 mm Drill Plastic wedge Round/flat file Flashlight Flat scraper 6690 6 Knife Installing 1 2 Preparatory work 1.1 Drive the vehicle onto a lifting platform. 1.2 Disconnect the battery. Workshop Manual '2X00IN Work instructions after disconnecting the battery' 1.3 Remove rear apron. Workshop Manual '635519 Removing and installing rear apron' 1.4 Removing the center luggage compartment trim (load compartment cover). Workshop Manual '700619 Removing and installing centre luggage compartment trim (luggage compartment cover)' 1.5 Remove side luggage compartment trim panel (luggage compartment cover) . Workshop Manual '700619 Removing and installing side luggage compartment trim (luggage compartment cover)' 1.6 Removing cover for rear lock carrier. Workshop Manual '703919 Removing and installing cover for rear lock carrier' 1.7 Removing side trim panel for right luggage compartment. Workshop Manual '700319 Removing and installing side trim panel for rear luggage compartment' 1.8 Remove rear bumper ( Workshop Manual '635019 Removing and installing rear bumper)' Electrical work in passenger compartment 2.1 Route and connect ground line Tequipment Jun 9, 2022 Page 3 of 16 6 Macan (95B) 6690 ENU Installation and Conversion Instructions 4/22 2.1.1 Disconnect pin connector socket, green (towbar system preparation) from the holder from the rear ( Figure 3). 1 2 3 – Pin connector socket, green (towbar system preparation) – Bracket – Plug (socket) towbar system plug socket 2.1.2 Unlock pin connector socket (preparation) and push line BL 2.5² out of pin 6. 2.1.3 Unlock a new green pin connector socket (ground line) and push line BL 2.5² into chamber 6. Lock the new green pin connector housing (ground line). 2.1.4 Install green pin connector socket (ground line) into the holder from the rear ( Figure 4 -Arrow-). 1 2 Jun 9, 2022 Page 4 of 16 Figure 3 – Ground line – Cap nut for ground pin 42 2.1.5 Route ground line to ground pin 42 (rear, right) ( Figure 4). 2.1.6 Install cable ring eyelets onto ground pin 42 and fasten loosely with cap nut ( Figure 4 -2-). Another cable ring eyelet will be installed on the ground pin 42 later. Tequipment Figure 4 Installation and Conversion Instructions 2.2 ENU 6690 6 Clip trailer hitch control unit into bracket ( Figure 5) 1 2 3 4 – Trailer hitch control unit – Towbar system preparation – Main wire harness – Bracket Information Wire harness for trailer hitch preparation is secured to the main wire harness in the luggage compartment at the right Figure 4 -3-. Figure 5 2.2.2 Disconnect towbar system preparation connector from main wiring harness. 2.2.3 Connect plug connection for trailer hitch preparation to the control unit ( Figure 5 -a-). Prepare control unit wire harness for installation A B 1 2.4 4/22 Install trailer hitch control unit and close it 2.2.1 2.3 Macan (95B) – Wire harness for control unit (RdW version) – Wire harness for control unit (USA/Australia version) – Branch for electric towbar system button 2.3.1 Remove branch for button for electric towbar system ( Figure 6 -1-) and other branch from the RdW version wiring harness. 2.3.2 Complete wire harness USA/Australia version ( Figure 6 -B-). Connect branch for power supply (control unit wiring harness) Tequipment Figure 6 Jun 9, 2022 Page 5 of 16 6 Macan (95B) 6690 ENU Installation and Conversion Instructions 4/22 2.4.1 Loosen fuse box in the luggage compartment 1 2 – Hexagon nut – Fuse box (luggage compartment) Remove hexagon nut ( Figure 7). Pull fuse box (luggage compartment) out of the openings on the longitudinal member ( Figure 7 -a-). 2.4.2 Figure 7 Release locks of fuse strip C and fuse strip B. Remove fuse strips B/C by pulling them down ( Figure 8 -Arrows-) out of the fuse box. 1 2 3 – Fuse strip B – Fuse strip C – Locking Figure 8 2.4.3 Release cap bottom from fuse strip B and C on both sides and unclip it ( Figure 9 -a-). 1 2 – Locking – Bottom cap Figure 9 Jun 9, 2022 Page 6 of 16 Tequipment Macan (95B) Installation and Conversion Instructions 2.4.4 4/22 ENU 6690 6 Use a screwdriver to open the secondary lock on fuse strips B and C ( Figure 10 -a-). 1 2 – Secondary lock – Screwdriver Information Ensure socket contact is seated securely. 2.4.5 Insert socket contacts into fuse strips B/C as follows: Figure 10 Fuse strip B, 1.5 mm2 Chamber RD/WH line 2 RD/YE line 3 RD/BU line 4 Fuse strip C, 2.5 mm2 RD/WH line Chamber 1 2.4.6 Close secondary lock on fuse strips B and C. 2.4.7 Install cap on fuse strips B and C. 2.4.8 Insert fuse strips C and B into the fuse box in the luggage compartment. Tequipment Jun 9, 2022 Page 7 of 16 6 Macan (95B) 6690 ENU 2.5 Securing fuse box in the luggage compartment. 1 2 2.6 Installation and Conversion Instructions 4/22 – Hexagon nut – Fuse box (luggage compartment) 2.5.1 Install fuse box (luggage compartment) into the openings on the longitudinal member ( Figure 11 -a-). 2.5.2 Install hexagon nut. Route and connect wire harness for control unit. 2.6.1 Figure 11 Route control unit wire harness to the trailer hitch control unit. 1 2 3 – Ground line for trailer hitch – Ground pin 42 – Tie-wrap Connect plug connection ( Figure 12 -a-). Secure control unit wire harness with a tie-wrap ( Figure 12 -3-). 2.7 2.6.2 Route cable ring eyelet from ground line for trailer hitch ( Figure 12 -1-) to ground pin 42 ( Figure 12 -2-). 2.6.3 Secure cable ring eyelets from ground line for trailer hitch and ground line from control unit wire harness to ground pin 42. Tightening torque 9 Nm (6.5 ftlb.) Secure towbar system as shown in Figure 13 ( Figure 13). 1 2 3 4 3 Figure 12 – – – – 30-amp/fuse strip C 20-amp/fuse strip B 20-amp/fuse strip B 20-amp/fuse strip B Installing the trailer hitch 3.1 ONLY Australia, New Zealand: Install wire harness with trailer socket. Figure 13 Jun 9, 2022 Page 8 of 16 Tequipment Installation and Conversion Instructions 3.1.1 Macan (95B) 4/22 ENU 6690 6 Install metal plate adapter with four screws M5 x 16 on towbar system ( Figure 14). 1 2 – Adapter for metal plate – Screw, M5 x 16 Figure 14 3.1.2 Thread trailer socket through holder plate on towbar system ( Figure 15 -top-). 1 2 3 – Wire harness for trailer hitch – Trailer socket – Screw Secure trailer socket on the holder plate with three screws ( Figure 15). Figure 15 3.2 ONLY USA, Puerto Rico: Mount cap with four screws M5 x 16 onto holder plate of towbar system ( Figure 16). 1 2 – Screw, M5 x 16 – Cover plate Figure 16 Tequipment Jun 9, 2022 Page 9 of 16 6 Macan (95B) 6690 ENU 3.3 Remove dummy plug from rear closing panel ( Figure 17). 1 3.4 Installation and Conversion Instructions 4/22 – Dummy plug Installing the trailer hitch Figure 17 3.4.1 Insert towbar system guide profile into the longitudinal member on the vehicle, position it and secure it with four new screws, M10 x 105 x 45 ( Figure 18) 1 – Screw, M10 x 105 x 45 Screw, M10 x 105 x 45 (4 ea.): Tightening torque 50 Nm (37 ftlb.) +90° Figure 18 3.4.2 Guide wire harness for towbar system through rear closing panel into the boot. 1 – Cable clip Install grommet in rear wall ( Figure 19 -Arrow-) Install cable clip (wire harness for towbar system) on bolt ( Figure 19 -1-). Figure 19 Jun 9, 2022 Page 10 of 16 Tequipment Installation and Conversion Instructions 3.4.3 Macan (95B) 4/22 ENU 6690 6 Route wire harness for trailer hitch ( Figure 20 -1-) to the trailer hitch control unit. 1 2 3 – Wire harness for trailer hitch – Cable clip – Bracket Install cable clip ( Figure 20 -2-) on back panel. Install wire harness for trailer hitch in the bracket ( Figure 20 -3-). 3.4.4 Figure 20 Connect plug connection for trailer hitch preparation ( Figure 21 -1-). 1 2 – Connection to towbar system preparation – Towbar system control unit connection Connect plug connection to the trailer hitch control unit ( Figure 21 -2-) 4 Concluding work 4.1 Figure 21 Convert rear panel 4.1.1 Remove rear panel. Workshop Manual '635619 Removing and installing rear panel' Tequipment Jun 9, 2022 Page 11 of 16 6 Macan (95B) 6690 ENU Installation and Conversion Instructions 4/22 4.1.2 Mark the cut-out for the trailer hitch along the impression ( Figure 22 -1-) on the inside of the rear panel so that it is clearly visible using a pen. 1 2 – Marking – Cut-out Information Mask the sawing area to prevent damage. 4.1.3 Carefully make the cut-out using a drill and saw along the marking ( Figure 22). 4.1.4 De-burr cut edges ( Figure 22 -2-) with a knife or file. 4.1.5 Clean the inside of the rear panel to remove any dust and grease (isopropanol cleaner). 4.1.6 Pull protective film ( Figure 23 -1-) off the reinforcement ( Figure 23 -2-). Figure 22 Figure 23 Jun 9, 2022 Page 12 of 16 Tequipment Installation and Conversion Instructions 4.1.7 4/22 ENU 6690 6 Insert reinforcement perfectly into the rear panel. Fastening bores ( Figure 24 -1-) and bores for expansion rivets ( Figure 24 -2-) must be covered exactly. 1 2 a 4.1.8 Macan (95B) – Fastening bore – Expansion rivet bore – Bonding area Press reinforcement firmly onto the rear panel ( Figure 24 -a-). Figure 24 Coding: 5 4.1.9 Secure the reinforcement with expansion rivets (2 ea.) ( Figure 25 -1, 2-). 4.1.10 Install rear panel. Workshop Manual '635619 Removing and installing rear panel' 4.2 Install side trim panel for right luggage compartment. Workshop Manual '700319 Removing and installing side trim panel for rear luggage compartment' 4.3 Install cover for rear lock support. Workshop Manual '703919 Removing and installing cover for rear lock carrier' 4.4 Install (side) luggage compartment trim panel (luggage compartment cover). Workshop Manual '700619 Removing and installing side luggage compartment trim (luggage compartment cover)' 4.5 Install (center) luggage compartment trim panel (luggage compartment cover). Workshop Manual '700619 Removing and installing centre luggage compartment trim (luggage compartment cover)' 4.6 Install rear apron. Workshop Manual '635519 Removing and installing rear apron' 4.7 Connect the battery. Workshop Manual '2X00IN Work instructions after disconnecting the battery' Figure 25 Enter trailer hitch (1D6) in the vehicle data 5.1 Preparatory work – Coding 5.1.1 Connecting a battery charger. Workshop Manual '270689 Charging vehicle electrical system battery' Tequipment Jun 9, 2022 Page 13 of 16 6 Macan (95B) 6690 ENU 4/22 Installation and Conversion Instructions NOTICE Voltage drop • Risk of irreparable damage to control unit • Risk of damage to control unit • Fault entries in the control unit • Coding in the control unit is aborted • Malfunctions in control unit, even during programming Switch off the ignition and remove the ignition key before disconnecting the control unit. Ensure that the power supply is not interrupted during programming. Connect a battery charger with a current rating of at least Nominal value 90 A to the vehicle battery. NOTICE Control unit programming will be aborted if the Internet connection is unstable. • An unstable Internet connection can interrupt communication between PIWIS Tester III and the vehicle communication module (VCI). As a result, control unit programming may be aborted. During control unit programming, always connect PIWIS Tester III to the vehicle communication module (VCI) via the USB cable. 5.1.2 9900 - PIWIS Tester 3 must be connected to the vehicle and switched on. 5.1.3 Switch on ignition AND hazard warning lights on the vehicle. Information The 9900 - PIWIS Tester III instructions take precedence since the description may be different with later Tester releases. The procedure described here has been structured in general terms; different text or additions may appear on the 9900 - PIWIS Tester III. Jun 9, 2022 Page 14 of 16 5.1.4 Select the “Diagnostics” PIWIS Tester menu item. 5.1.5 If 9900 - PIWIS Tester 3 is connected correctly, a connection to the vehicle will be established: The model line is detected: "Macan" model line is detected. 5.1.6 Create a vehicle analysis log (VAL) in the "Overview" menu item. Tequipment Installation and Conversion Instructions Macan (95B) 4/22 ENU 6690 6 Information The function is ONLY available when the Tester is online! 5.2 Enter the new vehicle equipment in the vehicle data using “PIWIS Online” 5.2.1 Select the function "Maintenance of vehicle data with PIWIS ONLINE" in the "Model line-specific tests and campaigns" menu item. A message appears informing you that the “Actual” (vehicle) data and “Required” (PIWIS Online) data will be compared. Press •F12“ to continue. 5.2.2 Confirm the message “The vehicle data was compared with PIWIS Online. Significant differences were found” with •F12“. 5.2.3 Look for the option "TRAILER HITCH" in the "Family" column. Select the value "1D6 - TRAILER HITCH WITHOUT BALL JOINT (USA)" in the drop-down menu. Press •F12“ to continue 5.2.4 A table containing the coding value and the columns “new value” and “old value” is displayed in the overview. Press •F8“ to continue. 5.2.5 Data is then written/stored. The following messages appear one after the other: • • • • 5.2.6 5.3 Transferring vehicle data to PIWIS Online. Writing and transferring vehicle data to the vehicle. Vehicle order was written successfully. A check was performed in order to check whether control units have to be coded as a result of the changes that were made. Press •F10“ to open the log. Check that the selected vehicle equipment has been entered and close the log. Code/program the new vehicle equipment(s) 5.3.1 Confirm the table containing a list of control units that must be coded/programmed by pressing •F12“. 5.3.2 Individual data records will be loaded, depending on the number of control units to be coded/programmed. Wait until messages “Creating backup documentation. Please wait...” and “Coding was completed successfully”. Press •F12“ to continue. Repeat the process for other control units if necessary. 5.3.3 Wait for the “Adaptation of the control units is complete.” message and check the coding status of the control units in the table displayed. Continue by pressing •F12“ to return to the control unit overview. Tequipment Jun 9, 2022 Page 15 of 16 6 Macan (95B) 6690 66 90 23 03: ENU 4/22 Installation and Conversion Instructions 5.4 Read out the fault memory of all systems, work through any existing faults, and erase the fault memory ( Workshop Manual '0335IN Maintenance diagnosis: Diagnostic system and maintenance inter...'). 5.5 Create a vehicle analysis log (VAL) in the "Overview" menu item. 5.6 Switch off ignition and disconnect 9900 - PIWIS Tester 3. 5.7 Disconnect the battery charger. Workshop Manual '270689 Charging vehicle electrical system battery' –Retrofitted (mechanical) trailer hitch– Includes: Removing and installing rear apron, real panel working out cut-out in rear panel, installing rear panel reinforcement, installing and coding trailer hitch. Labor time: 235 TU ONLY for vehicles with Lane Change Assist/Lane Keep Assist (6I1/6I3/7Y1): 91 70 25 53: Program Lane Change Assist control unit; Includes: Measure calibration plate on the vehicle. Labor time: 47 TU ONLY vehicles with reversing camera (KA2) and reversing camera including Surround View (KA6): 91 72 25 50: Program Surround View camera control unit Labor time: 62 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2022 Porsche Cars North America, Inc. Jun 9, 2022 Page 16 of 16 Tequipment