TSB005422

T-SB-0054-22
June 8, 2022
2023 86 Pre-Delivery Service (PDS)
Service
Category
General
Section
Pre-Delivery Service
Market USA
Applicability
YEAR(S)
MODEL(S)
2023
86
ADDITIONAL INFORMATION
Introduction
Pre-Delivery Service (PDS) is a critical step in satisfying our new car customers. Customer
feedback indicates the following areas deserve special attention when performing PDS:




Careful inspection for paint chips/scratches and body dents/dings.
Proper operation of electrical accessories (including interior light, clock, and radio reset).
Interior cleanliness.
Proper function of mechanical systems.
Customer retention and proper maintenance of vehicles are and have always been a major focus
for Toyota. To help remind customers that regular service is essential to the proper maintenance
of the vehicle, dealers are required to install a service reminder sticker before delivery. By doing
this, customers will be reminded to return to your dealership for service. Your current service
reminder sticker may be used. (See PDS Check Sheet item 8 of “Final Inspection and Cleaning.”)
This bulletin contains the PDS procedures that apply specifically to 2023 model year 86 vehicles.
A universal PDS Check Sheet that contains PDS steps that apply to all 2023 model year Toyota
vehicles has been developed. To properly perform a complete PDS, you must complete all
procedures contained in this TSB as well as the universal PDS Check Sheet.
In addition, if the vehicle is stored for over 30 days, be sure to follow Long-Term Vehicle
Storage Guidelines.
© 2022 Toyota Motor Sales, USA
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T-SB-0054-22
June 8, 2022
Page 2 of 13
2023 86 Pre-Delivery Service (PDS)
Warranty Policy
If the need for additional repairs or adjustment is noted during PDS, the required service should
be performed under warranty. Reimbursement will be managed under the warranty policy.
The Warranty Policy and Procedures Manual requires that you maintain the completed
Check Sheet in the customer’s file. If you cannot produce a completed form for each retailed
vehicle upon TMS and/or Region/Distributor audit, the PDS payment amount will be subject
to debit.
An additional Repair Order completed in conjunction with normal PDS MUST have time
punch/flags for service. If multiple repairs are performed, separate time flags MUST be punched
for each repair.
Warranty Information
OP CODE
DESCRIPTION
MODEL
TIME
OFP
T1
T2
001013
Pre-Delivery Service (PDS)
86
1.0
–
–
–
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream ADVi*
QTY
TSADVUNIT
Techstream 2.0
Techstream Lite
PART NUMBER
TS2UNIT
ADE
Techstream Lite (Green Cable)
TSLITEPDLR01
TSLP2DLR01
*Essential SST.
NOTE
 Only ONE of the Techstream units listed above is required.
 Software version 17.00.020 or later is required.
 Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787.
© 2022 Toyota Motor Sales, USA
1
T-SB-0054-22
June 8, 2022
Page 3 of 13
2023 86 Pre-Delivery Service (PDS)
Procedures

D/C Cut Fuse Installation ....................................................................................................... 4

Front and Rear Emergency Towing Eyelet Removal and Hole Cover Installation .................. 5

Front License Plate and Mounting Bracket Installation* .......................................................... 8

Drilling Procedure............................................................................................................. 8

Installation Procedure..................................................................................................... 10

Installation of Rubber Body Plugs ........................................................................................ 12

DCM Activation .................................................................................................................... 13
*If applicable.
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 4 of 13
2023 86 Pre-Delivery Service (PDS)
D/C Cut Fuse Installation
To minimize battery discharge, the D/C cut fuse (30A) has been removed and is stored in the
engine compartment relay block. Install the D/C cut fuse (30A) and confirm ALL related
Diagnostic Trouble Codes (DTCs) are cleared.
NOTE
Park the vehicle on level ground before performing this procedure.
Figure 1.
2
c
3
c
1
c
1
Relay Block
2
Remove D/C Cut Fuse (30A)
3
Install D/C Cut Fuse (30A)
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 5 of 13
2023 86 Pre-Delivery Service (PDS)
Front and Rear Emergency Towing Eyelet Removal and Hole Cover Installation
1. If installed, remove the front and rear
emergency towing eyelets from the front
and rear bumpers by turning
them counterclockwise.
Figure 2.
NOTE
If it is difficult to loosen the front emergency
towing eyelet, use a steel bar.
1
c
2
c
1
Front Emergency Towing Eyelet
2
Rear Emergency Towing Eyelet
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
2023 86 Pre-Delivery Service (PDS)
Front and Rear Emergency Towing Eyelet Removal and Hole Cover Installation (continued)
2. Place one of the removed emergency
towing eyelets into the luggage tray in
the luggage compartment.
Figure 3.
A
NOTE
Dispose of the removed emergency
towing eyelet.
1
c
B
1
c
1
Emergency Towing Eyelet
A
Type A
B
Type B
© 2022 Toyota Motor Sales, USA
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June 8, 2022
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2023 86 Pre-Delivery Service (PDS)
Front and Rear Emergency Towing Eyelet Removal and Hole Cover Installation (continued)
3. Install the front and rear emergency
towing eyelet hole covers, which are
stored in the glove box, on the front and
rear bumpers.
A. Insert the arrow-shaped part of the front
emergency towing eyelet hole cover
(lower side) “A” into the eyelet hole “B”
as shown. Seat the tabs to secure the
hole cover to the front bumper.
Figure 4.
1
c
D
c
B
c
B. Insert the arrow-shaped part of the front
emergency towing eyelet hole cover
(upper side) “C” into the eyelet hole “D”
as shown. Seat the tabs to secure hole
cover to the front bumper.
C
c
2
c
A
C. Insert the arrow-shaped part of the rear
emergency towing eyelet hole cover “A”
into the eyelet hole “B” as shown. Seat
the tabs to secure hole cover to the
rear bumper.
B
c
NOTE
Make sure the front emergency towing
eyelet cover is installed in the front, and
the rear emergency towing eyelet cover is
installed in the rear.
A
3
c
1
Front Emergency Towing Eyelet Hole Cover
(Upper Side)
2
Front Emergency Towing Eyelet Hole Cover
(Lower Side)
3
Rear Emergency Towing Eyelet Hole Cover
A
Arrow-shaped Part
B
Eyelet Hole
C
Arrow-shaped Part
D
Eyelet Hole
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 8 of 13
2023 86 Pre-Delivery Service (PDS)
Front License Plate and Mounting Bracket Installation
Drilling Procedure
1. Set the center of the front license plate mounting bracket to the center of the intake cover.
Figure 5.
A
c
B
c
B
c
4
c
A
c
5
c
6
3
c
7
c
1
c
2
c
A
Mark A
4
Bolt 
B
Mark B
5
Bolt 
1
Front License Plate Mounting Bracket Center
6
J-nut
2
Intake Cover Center
7
Well Nut
3
Front License Plate Mounting Bracket
2. Using the front license plate mounting bracket as a guide, make marks “A” and “B” on the
front bumper cover as shown in Figure 5.
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 9 of 13
2023 86 Pre-Delivery Service (PDS)
Front License Plate and Mounting Bracket Installation (continued)
Drilling Procedure (continued)
3. Remove the license plate mounting bracket
and drill 13-mm (0.51-in.) diameter holes
“A” in the front bumper cover.
Figure 6.
B
c
B
c
A
c
NOTE
Holes “A” are used to install the well nuts
and the front license plate mounting bracket
to the front bumper cover.
2
 Holes “B” are used to prevent contact
between the front bumper cover and
the bolts.
4. Drill 23-mm (0.91-in.) diameter holes “B” in
the front bumper cover.
NOTE
Holes “B” are used to prevent contact
between the front bumper cover and
the bolts.
A
c
1
A
Hole A
B
Hole B
1
13-mm (0.51-in) Diameter
2
23-mm (0.91-in) Diameter
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 10 of 13
2023 86 Pre-Delivery Service (PDS)
Front License Plate and Mounting Bracket Installation (continued)
Installation Procedure
1. Install the two J-nuts to the front license
plate mounting bracket as shown.
Figure 7.
1
c
1
2. Install the two well nuts to holes “A” in the
front bumper cover, and then fit the two
hooks at the bottom of the front license
plate mounting bracket on the intake cover.
Figure 8.
3. Align holes “A” in the front license plate
mounting bracket with the well nuts, and
then install the front license plate mounting
bracket with the two bolts.
Torque: 1.1 N*m (11 kgf*cm, 10 in*lbf)
NOTICE
Do NOT overtighten the bolts.
J-nut
A
c
A
c
1
c
1
c
A
Hole A
1
Well Nut
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
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2023 86 Pre-Delivery Service (PDS)
Front License Plate and Mounting Bracket Installation (continued)
Installation Procedure (continued)
4. Install the front license plate to the front license plate mounting bracket using two bolts.
Figure 9.
3
c
1
c
4
c
2
c
1
c
1
Bolt 
3
Front License Plate Mounting Bracket
2
Bolt 
4
Front License Plate
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 12 of 13
2023 86 Pre-Delivery Service (PDS)
Installation of Rubber Body Plugs
1. Confirm the number of plugs in the glove box. If two plugs are present, perform
substep 2A ONLY. If four plugs are present, perform substep 2A AND substep 2B.
2. Install the plugs according to the instructions below by confirming the number of plugs in the
glove box.
A. Install two plugs in the rear side member hole or rocker inner hole as shown.
B. Install two plugs in the torque box hole or rocker inner hole as shown.
Figure 10.
1
2
z
6
3
z
5
z
z
6
1
Front Side
2
Rear Side
3
Torque Box Hole or Rocker Inner Hole
4
Rear Side Member Hole or Rocker Inner Hole
5
Rocker Inner
6
Install Plug Here (if Applicable)
z
4
z
z
NOTICE
 The installation of these plugs is required to prevent rust.
 These plugs are stored in the glove box.
 The number of plugs may vary according to production locations in the same
vehicle model.
© 2022 Toyota Motor Sales, USA
T-SB-0054-22
June 8, 2022
Page 13 of 13
2023 86 Pre-Delivery Service (PDS)
DCM Activation
The DCM (Data Communication Module) activation for 2023 model year 86 vehicles during
shipping is different than for other Toyota model vehicles. A lit green LED may NOT be used to
indicate the system’s operation upon arrival at the dealership and this function MUST
be confirmed.
1. Press and hold the “i” button for
3 – 5 seconds.
Figure 11.
2. If the DCM has NOT previously
been activated, the following will occur.

3
The LED light indicators will begin
blinking red and green.

The LED light indicators will turn OFF.

The LED light indicators will turn green,
ONLY if successfully activated.
NOTE
If there are ANY DTCs present and/or
other conditions present, refer to the
applicable model and model year
Repair Manual.
1
z
2
z
4
z
1
“SOS” Button
2
LED Light Indicators
3
Microphone
4
“i” Button
3. If the DCM has previously been activated, a
visual indicator on the head unit will display
“Roadside Assistance …Connecting” along
with a voice prompt “Connecting to safety
connect roadside assistance.”
NOTE
 If this occurs, press the “i” button again or
the End Call icon on the head unit.
 No further action is necessary.
© 2022 Toyota Motor Sales, USA
z