TSB005822

Service Bulletin Details

Public Details for: TSB005822

Tsb: some 2019 ? 2022 model year rav4 vehicles may exhibit a mil on condition with one or more of the following diagnostic trouble codes (dtcs) present: ?P0087/P008700: fuel rail/system pressure ? Too low ?P107A2a: fuel rail pressure se


- 2022 - 2021 - 2020 - 2019 -

Models from 2022
2022 TOYOTA RAV4
Models from 2021
2021 TOYOTA RAV4
Models from 2020
2020 TOYOTA RAV4
Models from 2019
2019 TOYOTA RAV4
T-SB-0058-22
June 28, 2022
MIL ON With DTCs P0087, P008700 and/or P107A2A at
High Altitude and With High Temperatures
Service
Category
Engine/Hybrid System
Section
Fuel System
Market USA
Applicability
YEAR(S)
MODEL(S)
2019 - 2022
RAV4
ADDITIONAL INFORMATION
Introduction
Some 2019 – 2022 model year RAV4 vehicles may exhibit a MIL ON condition with one or more of
the following Diagnostic Trouble Codes (DTCs) present:

P0087/P008700: Fuel Rail/System Pressure – Too Low

P107A2A: Fuel Rail Pressure Sensor (Low) Signal Stuck in Range
This condition may occur when the vehicle is operated at high altitude and high temperatures;
typically, above 3,300 feet (1,000 meters) and at ambient temperatures above 85°F (30°C). The
Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) and fuel suction tube
assembly have been improved to reduce the possibility of this condition. Follow the Repair
Procedure in this bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
MODEL
RAV4
PLANT
TMMC No. 2
DRIVETRAIN
PRODUCTION CHANGE EFFECTIVE VIN
2WD
2T3Y1RFV#NC173062
2T3W1RFV#NC173062
2T3C1RFV#NC173062
2T3H1RFV#NC173062
2T3Z1RFV#NC173062
© 2021 Toyota Motor Sales, USA
Page 1 of 9
T-SB-0058-22
June 28, 2022
Page 2 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Production Change Information (continued)
MODEL
PLANT
TMMC No. 2
DRIVETRAIN
PRODUCTION CHANGE EFFECTIVE VIN
AWD
2T3N1RFV#NC256499
2T3D1RFV#NC256499
2T3P1RFV#NC256499
2T3R1RFV#NC256499
2T3F1RFV#NC256499
2T3B1RFV#NC256499
FWD
2T3Y1RFV#NC185477
2T3W1RFV#NC185477
2T3C1RFV#NC185477
2T3H1RFV#NC185477
2T3Z1RFV#NC185477
AWD
2T3N1RFV#NC248367
2T3D1RFV#NC248367
2T3P1RFV#NC248367
2T3R1RFV#NC248367
2T3J1RFV#NC248367
2T3F1RFV#NC248367
2T3B1RFV#NC248367
FWD
JTMY1RFV#ND523568
JTMW1RFV#ND523568
JTMK1RFV#ND523568
JTMH1RFV#ND523568
AWD
JTMN1RFV#ND532721
JTMP1RFV#ND532721
JTMA1RFV#ND532721
JTMF1RFV#ND532721
JTMG1RFV#ND532721
TMMC No. 3
RAV4
Syokki No. 1
© 2021 Toyota Motor Sales, USA
T-SB-0058-22
June 28, 2022
Page 3 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Production Change Information (continued)
MODEL
PLANT
DRIVETRAIN
PRODUCTION CHANGE EFFECTIVE VIN
FWD
JTMY1RFV#ND085692
JTMC1RFV#ND085692
JTMW1RFV#ND085692
JTMK1RFV#ND085692
JTMH1RFV#ND085692
AWD
JTMN1RFV#ND085047
JTMA1RFV#ND085047
JTMP1RFV#ND085047
JTMJ1RFV#ND085047
JTMF1RFV#ND085047
JTMG1RFV#ND085047
FWD
JTMY1RFV#NJ023729
JTMW1RFV#NJ023729
JTMC1RFV#NJ023729
AWD
JTMN1RFV#NJ040196
JTMA1RFV#NJ040196
JTMP1RFV#NJ040196
JTMJ1RFV#NJ040196
Syokki No. 2
RAV4
Takaoka No.2
© 2021 Toyota Motor Sales, USA
T-SB-0058-22
June 28, 2022
Page 4 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Warranty Information
OP CODE
DESCRIPTION
TIME
EL9069
R & R the Engine ECM (PCM) and
Write the VIN
0.5
Combo Code A
R & R Tube Assy, Fuel Suction
W/Pump & Gage
OFP
T1
T2
89661-#####*
8A
74
0.7
*Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired
by searching for the parts in the Electronic Parts Catalog using the VIN filter.
APPLICABLE WARRANTY
 This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for
96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
PREVIOUS
PART NAME
QTY
Computer, Engine Control (ECM/PCM)
1
NEW
89661-42Y81
89661-42Y80
89661-42Y82
89661-4A630
89661-42Y91
89661-42Y90
89661-42Y92
89661-42Z70
89661-42Z21
89661-42Z20
89661-42Z22
89661-42Z90
89661-42Z01
89661-42Z00
89661-42Z02
89661-4A680
89661-42Z11
89661-42Z10
89661-42Z12
89661-4A530
89661-4AA21
89661-4AA20
89661-4AA22
© 2021 Toyota Motor Sales, USA
T-SB-0058-22
June 28, 2022
Page 5 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Parts Information (continued)
PART NUMBER
PREVIOUS
89661-0R581
89661-0R430
PART NAME
QTY
Computer, Engine Control (ECM/PCM)
1
NEW
89661-0R582
89661-0R611
89661-0R610
89661-0R612
89661-0R700
89661-0R621
89661-0R620
89661-0R622
89661-0R730
89661-0R601
89661-0R600
89661-0R602
89661-0R820
89661-0R631
89661-0R630
89661-0R632
89661-0R410
89661-0R641
89661-0R640
89661-4AA11
89661-4AA10
89661-4AA01
89661-4AA00
89661-42M01
89661-42M00
89661-0R642
89661-4AA12
89661-4AA02
89661-42M02
© 2021 Toyota Motor Sales, USA
T-SB-0058-22
June 28, 2022
Page 6 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Parts Information (continued)
PART NUMBER
PREVIOUS
PART NAME
QTY
Computer, Engine Control (ECM/PCM)
1
Tube Assy, Fuel Suction
W/Pump & Gage
1
Gasket, Fuel Suction
1
NEW
89661-42L91
89661-42L92
89661-42L90
89661-4AB01
89661-4AB02
89661-4AB00
89661-0RA61
89661-0RA62
89661-0RA60
89661-0RA51
89661-0RA52
89661-0RA50
89661-0RA21
89661-0RA22
89661-0RA20
89661-0RA41
89661-0RA42
89661-0RA40
89661-0RA31
89661-0RA32
89661-0RA30
89661-0RA71
89661-0RA72
89661-0RA70
89661-4AA90
89661-4AA91
89661-4AB50
89661-4AB51
89661-4AB70
89661-4AB71
89661-4AB80
89661-4AB81
89661-4AB60
89661-4AB61
89661-0RA10
89661-0RA11
89661-0RA90
89661-0RA91
89661-0RB10
89661-0RB11
89661-0RB20
89661-0RB21
89661-0RB00
89661-0RB01
77020-0R050
77020-0R060
77020-0R051
77020-42230
77020-42250
77169-06060
© 2021 Toyota Motor Sales, USA
T-SB-0058-22
June 28, 2022
Page 7 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream ADVI*
PART NUMBER
QTY
TSADVUNIT
Techstream 2.0
TS2UNIT
ADE
1
Techstream Lite
TSLITEPDLR01
Techstream Lite (Green Cable)
TSLP2DLR01
*Essential SST.
NOTE
 Only ONE of the Techstream units listed above is required.
 Software version 17.10.012 or later is required.
 Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787.
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Battery Diagnostic Tool*
DCA-8000P T
1
Fuel Sender Lock Nut Wrench Set
09808-14031-KIT
1
*Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2021 Toyota Motor Sales, USA
T-SB-0058-22
June 28, 2022
Page 8 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Repair Procedure
1. Confirm the condition exists.
Using Techstream, check for the following stored DTCs:

P0087/P008700: Fuel Rail/System Pressure – Too Low

P107A2A: Fuel Rail Pressure Sensor (Low) Signal Stuck in Range
Are ANY of the DTCs listed above present?

YES — Continue to step 2.

NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
2. Confirm the freeze frame data for DTCs P0087/P008700 and/or P107A2A.
A. Is the ambient temperature above 85°F (30°C)?

YES — Continue to substep B.

NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
B. Is the atmospheric pressure at or below 12.7 psi gauge (-2 atm)?

YES — Continue to sub step C.

NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
C. Is the remaining fuel volume above 15%?

YES — Continue to step 3

NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
3. Confirm vehicle service history to determine the fuel suction tube assembly (P/N 770200R051) has been installed on the vehicle during prior service.
Has the fuel suction tube assembly (P/N 77020-0R051) been installed on the vehicle during
prior service?

YES — Go to step 6.

NO — Continue to step 4
© 2021 Toyota Motor Sales, USA
T-SB-0058-22
June 28, 2022
Page 9 of 9
MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With
High Temperatures
Repair Procedure (continued)
4. Remove the fuel pump.
Refer to TIS, applicable model and model year Repair Manual:

2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Fuel System – “A25A-FKS (Fuel): Fuel Pump (W/ Canister
Pump Module): Removal”
5. Install the NEW fuel pump.
Refer to TIS, applicable model and model year Repair Manual:

2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Fuel System – “A25A-FKS (Fuel): Fuel Pump (W/ Canister
Pump Module): Installation”
6. Remove the ECM (PCM).
Refer to TIS, applicable model and model year Repair Manual:

2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Engine Control – “A25A-FKS (Engine Control): ECM: Removal”
7. Install the NEW ECM (PCM).
Refer to TIS, applicable model and model year Repair Manual:

2019 / 2020 / 2021 / 2022 RAV4:
Engine/Hybrid System – Engine Control – “A25a-Fks (Engine Control):
ECM: Installation”
8. Clear ALL DTCs and confirm the condition is no longer present.
© 2021 Toyota Motor Sales, USA


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