TSB005822
Service Bulletin Details
Public Details for: TSB005822
Models from 2022
2022 TOYOTA RAV4 |
Models from 2021
2021 TOYOTA RAV4 |
Models from 2020
2020 TOYOTA RAV4 |
Models from 2019
2019 TOYOTA RAV4 |
T-SB-0058-22 June 28, 2022 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Service Category Engine/Hybrid System Section Fuel System Market USA Applicability YEAR(S) MODEL(S) 2019 - 2022 RAV4 ADDITIONAL INFORMATION Introduction Some 2019 – 2022 model year RAV4 vehicles may exhibit a MIL ON condition with one or more of the following Diagnostic Trouble Codes (DTCs) present: P0087/P008700: Fuel Rail/System Pressure – Too Low P107A2A: Fuel Rail Pressure Sensor (Low) Signal Stuck in Range This condition may occur when the vehicle is operated at high altitude and high temperatures; typically, above 3,300 feet (1,000 meters) and at ambient temperatures above 85°F (30°C). The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) and fuel suction tube assembly have been improved to reduce the possibility of this condition. Follow the Repair Procedure in this bulletin to address this condition. Production Change Information This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL RAV4 PLANT TMMC No. 2 DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN 2WD 2T3Y1RFV#NC173062 2T3W1RFV#NC173062 2T3C1RFV#NC173062 2T3H1RFV#NC173062 2T3Z1RFV#NC173062 © 2021 Toyota Motor Sales, USA Page 1 of 9 T-SB-0058-22 June 28, 2022 Page 2 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Production Change Information (continued) MODEL PLANT TMMC No. 2 DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN AWD 2T3N1RFV#NC256499 2T3D1RFV#NC256499 2T3P1RFV#NC256499 2T3R1RFV#NC256499 2T3F1RFV#NC256499 2T3B1RFV#NC256499 FWD 2T3Y1RFV#NC185477 2T3W1RFV#NC185477 2T3C1RFV#NC185477 2T3H1RFV#NC185477 2T3Z1RFV#NC185477 AWD 2T3N1RFV#NC248367 2T3D1RFV#NC248367 2T3P1RFV#NC248367 2T3R1RFV#NC248367 2T3J1RFV#NC248367 2T3F1RFV#NC248367 2T3B1RFV#NC248367 FWD JTMY1RFV#ND523568 JTMW1RFV#ND523568 JTMK1RFV#ND523568 JTMH1RFV#ND523568 AWD JTMN1RFV#ND532721 JTMP1RFV#ND532721 JTMA1RFV#ND532721 JTMF1RFV#ND532721 JTMG1RFV#ND532721 TMMC No. 3 RAV4 Syokki No. 1 © 2021 Toyota Motor Sales, USA T-SB-0058-22 June 28, 2022 Page 3 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Production Change Information (continued) MODEL PLANT DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN FWD JTMY1RFV#ND085692 JTMC1RFV#ND085692 JTMW1RFV#ND085692 JTMK1RFV#ND085692 JTMH1RFV#ND085692 AWD JTMN1RFV#ND085047 JTMA1RFV#ND085047 JTMP1RFV#ND085047 JTMJ1RFV#ND085047 JTMF1RFV#ND085047 JTMG1RFV#ND085047 FWD JTMY1RFV#NJ023729 JTMW1RFV#NJ023729 JTMC1RFV#NJ023729 AWD JTMN1RFV#NJ040196 JTMA1RFV#NJ040196 JTMP1RFV#NJ040196 JTMJ1RFV#NJ040196 Syokki No. 2 RAV4 Takaoka No.2 © 2021 Toyota Motor Sales, USA T-SB-0058-22 June 28, 2022 Page 4 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Warranty Information OP CODE DESCRIPTION TIME EL9069 R & R the Engine ECM (PCM) and Write the VIN 0.5 Combo Code A R & R Tube Assy, Fuel Suction W/Pump & Gage OFP T1 T2 89661-#####* 8A 74 0.7 *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter. APPLICABLE WARRANTY This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. Parts Information PART NUMBER PREVIOUS PART NAME QTY Computer, Engine Control (ECM/PCM) 1 NEW 89661-42Y81 89661-42Y80 89661-42Y82 89661-4A630 89661-42Y91 89661-42Y90 89661-42Y92 89661-42Z70 89661-42Z21 89661-42Z20 89661-42Z22 89661-42Z90 89661-42Z01 89661-42Z00 89661-42Z02 89661-4A680 89661-42Z11 89661-42Z10 89661-42Z12 89661-4A530 89661-4AA21 89661-4AA20 89661-4AA22 © 2021 Toyota Motor Sales, USA T-SB-0058-22 June 28, 2022 Page 5 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Parts Information (continued) PART NUMBER PREVIOUS 89661-0R581 89661-0R430 PART NAME QTY Computer, Engine Control (ECM/PCM) 1 NEW 89661-0R582 89661-0R611 89661-0R610 89661-0R612 89661-0R700 89661-0R621 89661-0R620 89661-0R622 89661-0R730 89661-0R601 89661-0R600 89661-0R602 89661-0R820 89661-0R631 89661-0R630 89661-0R632 89661-0R410 89661-0R641 89661-0R640 89661-4AA11 89661-4AA10 89661-4AA01 89661-4AA00 89661-42M01 89661-42M00 89661-0R642 89661-4AA12 89661-4AA02 89661-42M02 © 2021 Toyota Motor Sales, USA T-SB-0058-22 June 28, 2022 Page 6 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Parts Information (continued) PART NUMBER PREVIOUS PART NAME QTY Computer, Engine Control (ECM/PCM) 1 Tube Assy, Fuel Suction W/Pump & Gage 1 Gasket, Fuel Suction 1 NEW 89661-42L91 89661-42L92 89661-42L90 89661-4AB01 89661-4AB02 89661-4AB00 89661-0RA61 89661-0RA62 89661-0RA60 89661-0RA51 89661-0RA52 89661-0RA50 89661-0RA21 89661-0RA22 89661-0RA20 89661-0RA41 89661-0RA42 89661-0RA40 89661-0RA31 89661-0RA32 89661-0RA30 89661-0RA71 89661-0RA72 89661-0RA70 89661-4AA90 89661-4AA91 89661-4AB50 89661-4AB51 89661-4AB70 89661-4AB71 89661-4AB80 89661-4AB81 89661-4AB60 89661-4AB61 89661-0RA10 89661-0RA11 89661-0RA90 89661-0RA91 89661-0RB10 89661-0RB11 89661-0RB20 89661-0RB21 89661-0RB00 89661-0RB01 77020-0R050 77020-0R060 77020-0R051 77020-42230 77020-42250 77169-06060 © 2021 Toyota Motor Sales, USA T-SB-0058-22 June 28, 2022 Page 7 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream ADVI* PART NUMBER QTY TSADVUNIT Techstream 2.0 TS2UNIT ADE 1 Techstream Lite TSLITEPDLR01 Techstream Lite (Green Cable) TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. Software version 17.10.012 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY Battery Diagnostic Tool* DCA-8000P T 1 Fuel Sender Lock Nut Wrench Set 09808-14031-KIT 1 *Essential SST. NOTE Additional SSTs may be ordered by calling 1-800-933-8335. © 2021 Toyota Motor Sales, USA T-SB-0058-22 June 28, 2022 Page 8 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Repair Procedure 1. Confirm the condition exists. Using Techstream, check for the following stored DTCs: P0087/P008700: Fuel Rail/System Pressure – Too Low P107A2A: Fuel Rail Pressure Sensor (Low) Signal Stuck in Range Are ANY of the DTCs listed above present? YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. 2. Confirm the freeze frame data for DTCs P0087/P008700 and/or P107A2A. A. Is the ambient temperature above 85°F (30°C)? YES — Continue to substep B. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. B. Is the atmospheric pressure at or below 12.7 psi gauge (-2 atm)? YES — Continue to sub step C. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. C. Is the remaining fuel volume above 15%? YES — Continue to step 3 NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. 3. Confirm vehicle service history to determine the fuel suction tube assembly (P/N 770200R051) has been installed on the vehicle during prior service. Has the fuel suction tube assembly (P/N 77020-0R051) been installed on the vehicle during prior service? YES — Go to step 6. NO — Continue to step 4 © 2021 Toyota Motor Sales, USA T-SB-0058-22 June 28, 2022 Page 9 of 9 MIL ON With DTCs P0087, P008700 and/or P107A2A at High Altitude and With High Temperatures Repair Procedure (continued) 4. Remove the fuel pump. Refer to TIS, applicable model and model year Repair Manual: 2019 / 2020 / 2021 / 2022 RAV4: Engine/Hybrid System – Fuel System – “A25A-FKS (Fuel): Fuel Pump (W/ Canister Pump Module): Removal” 5. Install the NEW fuel pump. Refer to TIS, applicable model and model year Repair Manual: 2019 / 2020 / 2021 / 2022 RAV4: Engine/Hybrid System – Fuel System – “A25A-FKS (Fuel): Fuel Pump (W/ Canister Pump Module): Installation” 6. Remove the ECM (PCM). Refer to TIS, applicable model and model year Repair Manual: 2019 / 2020 / 2021 / 2022 RAV4: Engine/Hybrid System – Engine Control – “A25A-FKS (Engine Control): ECM: Removal” 7. Install the NEW ECM (PCM). Refer to TIS, applicable model and model year Repair Manual: 2019 / 2020 / 2021 / 2022 RAV4: Engine/Hybrid System – Engine Control – “A25a-Fks (Engine Control): ECM: Installation” 8. Clear ALL DTCs and confirm the condition is no longer present. © 2021 Toyota Motor Sales, USA