No. 25-22
Service Bulletin Details
Public Details for: No. 25-22
Installation and conversion instructions for the 911 gt3 manthey performance kit
Models from 2023
2023 PORSCHE 911 GT3 |
Models from 2022
2022 PORSCHE 911 GT3 |
Models from 2021
2021 PORSCHE 911 GT3 |
Installation and Conversion Instructions 911 (992) 25/22 ENU 0913 0 911 GT3 Manthey Performance Kit Vehicle Type: 911 GT3 Model Year: As of 2021 Cause: Retrofitting Notice: The Manthey Performance Kit for the 911 GT3 RS (type 992) was developed in close collaboration between the Porsche Development Center in Weissach and Manthey Racing GmbH. The Tequipment range is targeted to motor sports enthusiasts and amateur motor sports drivers. NOTICE • The individual components of the 911 GT3 Manthey Performance Kit are precisely matched. For this reason, they must only be installed together on the vehicle. Individual offers are shown separately. Part Nos.: 992.044.855.00 911 GT3 (type 992) Manthey Performance Kit For vehicles with a front axle lift system (order no. 2UH) and a 20/21-inch Manthey lightweight wheel set 911 GT3 (type 992) Manthey Performance Kit For vehicles without a front axle lift system (order no. 2UH) and with a 20/21-inch Manthey lightweight wheel set 911 GT3 (type 992) Manthey Performance Kit For vehicles with a front axle lift system (order no. 2UH) and a 20/21-inch GT3 wheel set 911 GT3 (type 992) Manthey Performance Kit For vehicles without a front axle lift system (order no. 2UH) and with a 20/21-inch GT3 wheel set 992.044.855.01 992.044.855.02 992.044.855.03 Parts to be ordered separately: PAF.108.749 8x Hexagon flange bolt, M8 x 42, for upper axle guide N 102.723.02 2x Hexagon collar nut, M10, for connecting rod N 107.847.02 2x Hexagon flange bolt, M12 x 1.5 x 85, for lower axle guide PAF.003.923 12 x Hexagon nut, M8, for upper strut bearing WHT.004.985 2x 9A7.008.677.00 2x PAF.909.664 2x Hexagon shoulder nut, M14 x 1.5, for front shock absorber piston rod Hexagon-head bolt, M12 x 1.5 x 80, for lower rear shock absorber Hexagon collar nut, M12 x 1.5, for lower rear shock absorber Tequipment Mar 9, 2023 Page 1 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 9A7.007.755.00 2x Cheese head bolt securing seat belt to seat 9A7.007.483.00 4x Outside hexagon round-head bolt, M10 x 28, to seat rail PAF.910.423 2x PAF.100.829 3x Inside hexagon round/pan-head screw, M6 x 16, for rear diffusor Hexagon-head bolt, M6 x 16, for rear diffusor PAF.104.513 2x Cheese head bolt with multiple-tooth head, M12 x 1.5 x 55 PAF.912.572 6x Hexagon flange bolt M8 x 22 PAF.908.088 2x Hexagon flange bolt, M12 x 1.5 Suspension alignment: Intermediate plates may be required for adjusting the camber values on the front axle. Order the required intermediate plates accordingly: 9F1.401.443.H 2x Intermediate plate, 2.0 mm NOTICE Vehicle and driver weight • Before starting the alignment, please ensure the following conditions are met: Fuel tank is completely full Driver's weight (incl. helmet and racing suit) has been determined or requested and is placed on the driver's seat with an equivalent weight Information Please pass all this information on to the customer. In addition, provide the customer with the Race Circuit brochure included with the scope of parts. Information Content: Mar 9, 2023 Page 2 of 29 • Some of the repair illustrations show only one side of the vehicle or a similar component. • Naturally, some steps also have to be performed on the opposite side of the vehicle as well. • • • • • • • • • • 1. Preparatory work 2. Installing the door entry guards 3. Installing the door projectors 4. Chassis assembly 5. Installing brake lines 6. Installing front spoiler 7. Mounting of the flaps on the front apron 8. Installing the air control elements on the underbody 9. Installing rear diffusor 10. Installing rear wing Tequipment Installation and Conversion Instructions Assembly: • • • • • 11. 12. 13. 14. 15. 1 Preparatory work 1.1 2 25/22 ENU 0913 0 Installing rear wheel covers Affixing stickers Concluding work Performing suspension alignment Only for race track use: Installing towing loops Connect a battery charger. Workshop Manual '2X00IN Battery trickle charge' Installing the door entry guards Set 1 – Door entry guards (left and right) 992.044.856.17 – Door entry guard 2.1 Remove 1 -1- door entry guard. Workshop Manual '680719 Removing and installing cover moulding' 2.2 Install illuminated door entry guard 1 -1-. Installation and Conversion Instructions '680700 Door entry guard, illuminated ADY / ATX' 3 911 (992) 1 Installing the door projectors Set – Door projectors (left and right) 992.044.856.16 3.1 Remove door warning light. Workshop Manual '961619 Remove and install door warning light' 3.2 Remove door panel. Workshop Manual '705919 Remove and install front door panel' 3.3 Install new door projector 3 -1-. Ensure correct installation position and engagement. 3.4 2 Connect electric plug connection 3 -3-. The electric plug connection must engage perceptibly. Tequipment Mar 9, 2023 Page 3 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 3.5 Install the door panel 3 -2-. Workshop Manual '705919 Remove and install front door panel' 1 2 3 – Door projector – Door panel – Electric plug connection 3 WARNING Preloaded or pressurized components • Risk of pinching or bruising Do not reach into the danger area. Relieve the tension on components before starting work. Secure components to prevent them from loosening suddenly. 4 Chassis assembly Leave all four wheels removed as described in the Chassis section. 4 Kit with front axle lift system – Kit with 4 dampers / springs / strut bearings including PASM deactivation kit - 992.044.856.10 Mar 9, 2023 Page 4 of 29 Tequipment Installation and Conversion Instructions 911 (992) 25/22 ENU 0913 0 Kit without front axle lift – 4 dampers / springs / strut bearings including PASM deactivation kit 992.044.856.13 1 – Front-axle spring strut without front axle lift - 992.044.856.14 (LH) / 992.044.856.34 (RH) 2 – Front-axle spring strut with front axle lift - 992.044.856.11 (LH) / 992.044.856.31 (RH) 3 – Rear-axle spring strut - 992.044.856.12 (LH) / 992.044.856.32 (RH) 4 – Tie-rod end - 992.044.856.30 5 – PASM decommissioning kit 4.1 Remove all four wheels. Workshop Manual '440519 Removing and installing wheel with central bolt' 4.2 Replace original tie-rod ends with tie-rod ends 4 -4-. Workshop Manual '488119 Remove and install tie-rod ball' There is no need to replace the tie-rod ends if the chassis package without aerodynamic components is installed. 4.3 Removing front spring strut. Workshop Manual '408519 Removing and installing front spring strut' 4.4 Disassembling front spring strut 4.4.1 Disassembling spring strut. Workshop Manual '408537 Disassembling and assembling front spring strut' 4.4.2 Remove front axle lift Only for vehicles with front axle lift system. The tool for the lock nut supplied with the kit must be used! 4.4.3 Remove height-adjusting nut 5 -2- and lock nut 5 -3-. 4.4.4 Screw the front axle lift 5 -4- up until the dust boot detaches 5 -1- and remove dust boot 5 -1-. 4.4.5 Remove front axle lift 5 -4- and lock nut 5 -5- from the spring strut 5 -6- (use open-ended spanner 700 17 171 and open-ended spanner 700 17 184). 1 2 3 4 5 6 4.5 – – – – – – Dust boot Height-adjusting nut Lock nut Front axle lift system Lock nut Spring strut Assembling new front spring strut with front axle lift 4.5.1 5 Mount lock nut 6 -17- and lift system 6 -16- on the spring strut 6 -12-. Do not tighten to the specified torque yet. Tequipment Mar 9, 2023 Page 5 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 4.5.2 Install plastic cap 6 -15- on the shock absorber housing (use impact sleeve 700 17 169 and a plastic hammer). 4.5.3 Push spring plate 6 -9-, coil spring 6 -8-, intermediate ring 6 -7- and helper spring 6 -6- onto the piston rod. Then mount the bellows 4.5.4. Install rubber stop 6 -3- and supporting mount 6 -2- on the piston rod and tighten nut 6 -1- (use special tool KW 685 10 179). Ensure that the rubber stop 6 -3- is installed correctly: Pointed tapered end must be facing upwards as shown 6. Tightening torque 40 Nm (29.5 ftlb.) 1 2 3 4 4.1 4.2 5 6 7 8 9 12 15 16 17 4.5.4 Mar 9, 2023 Page 6 of 29 – – – – – – – – – – – – – – – 6 Nuts Supporting mount - 65A.49.376 (LH) / 65A.49.377 (RH) Rubber stop Bellows Mounting ring on bellows Upper spring plate Upper ring on bellows Auxiliary spring Intermediate ring Coil spring Lower spring plate (install with a distance of 10 mm from the lift system) Spring strut Plastic cap Lift system (carried over from standard chassis) Lock nut Mounting bellows: Check the type of bellows. Different types are available: with and without retaining ring. Tequipment Installation and Conversion Instructions 911 (992) 25/22 ENU 0913 0 Installing bellows mounting ring: Secure lift unit to prevent turning by fully screwing down lower spring plate 6 -9- and securing with grub screw. Tightening torque 1 Nm (0.7 ftlb.) Tighten mounting ring for bellows 6 -4.1- (use hook spanner 685 11 296), countering at lower spring plate 6 -9- (use hook spanner 685 11 295). Tightening torque 15 Nm (11.1 ftlb.) Install bellows mounting ring 6 -4.1- at short end of the bellows 6 -4-, install upper spring plate 6 -4.2- on bellows 6 -4- and secure with upper bellows ring 6 -5-. The bellows 6 -4- is clipped onto the plastic cap when the spring strut is completely installed. 4.6 Assembling new front spring strut without front axle lift Information The new front spring strut without front axle lift comes pre-mounted. The assembly instructions are provided for the sake of completeness. 4.6.1 Install spacers 7 -14- on the piston rod. Install components 7 -9-2- on piston rod and tighten nut 7 -1- (use special tool KW 685 10 179). Medium-strength Loctite must be used. Tightening torque 40 Nm (29.5 ftlb.) 1 2 3 4 – – – – 7 Nuts Supporting mount - 65A.49.376 (LH) / 65A.49.377 (RH) Rubber stop Bellows Tequipment Mar 9, 2023 Page 7 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 5 6 7 8 9 13 14 4.7 – – – – – – – Upper spring plate Auxiliary spring Intermediate ring Coil spring Spring plate, lower Spring strut Spacers Adjust the relevant dimension X. On vehicles with a lift system, ensure that the lift system line is aligned with the center of the damping force adjustment wheel (A). 1 2 3 – Front axle with front axle lift – Front axle without front axle lift – Rear axle 8 Mar 9, 2023 Page 8 of 29 Front axle with front axle lift Dimension A Lower edge of spring seat to shoulder of lift unit 10 mm Front axle with front axle lift Dimension X Lower edge of lift unit lock nut to shoulder of shock absorber-valve foot 103 mm Front axle without front axle lift Dimension X Lower edge of spring seat to shoulder of damper-valve foot 110 mm Rear axle Dimension X Lower edge of spring seat to shoulder of damper-valve foot 96 mm 4.8 Tighten spring plate grub screws. Tightening torque 1 Nm (0.7 ftlb.) 4.9 Only for spring strut with lift system: Tighten lift system lock nut (use open-ended spanner 700 17 171 and open-ended spanner 700 17 184). Tightening torque 66 Nm (48.7 ftlb.) Tequipment Installation and Conversion Instructions 4.10 911 (992) 25/22 ENU 0913 0 Install front spring strut. Workshop Manual '408519 Removing and installing front spring strut' Ensure the lift system line is not twisted or under strain. When installing the spring strut, slide the strut bearing plate in the body connection as far as possible towards the outside of the vehicle. 4.11 Replacing rear spring strut 4.11.1 Remove rear spring strut. Workshop Manual '427119 Removing and installing spring strut, rear' 4.11.2 Check height dimension X and adjust if necessary. 4.11.3 4.12 Rear axle Dimension X Lower edge of spring seat to shoulder of damper-valve foot 96 mm Install rear spring strut. Workshop Manual '427119 Removing and installing spring strut, rear' Do not complete the vehicle interior. Installing front-axle deactivation set Use a suitable pin removal tool to replace the electric wiring harness. 1 2 3 4 5 6 – – – – – – Front axle resistors Adhesive pads Plug Rear axle resistors Adhesive pads Cable tie 9 Tequipment Mar 9, 2023 Page 9 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 4.12.1 Replacing both original wiring harness connectors: Release safety cap 10 -2- on locking lugs 10 -5-. Release connector 10 -4- lock 10 -3-. 1 2 3 4 5 – – – – – Electric lines Locking cap Plug Fuse Locking lugs 10 4.12.2 Release connector 11 -2- lock 11 -1- and unpin electric lines 11 -3-. 1 2 3 4.12.3 – Plug – Fuse – Electric lines Remove safety cap 10 -2- (no longer required). 11 4.12.4 Plug electric lines 12 -1- into new connector 12 -2- and lock fuse 12 -3-. 1 2 3 – Electric lines – Plug – Fuse 12 Mar 9, 2023 Page 10 of 29 Tequipment Installation and Conversion Instructions 4.12.5 ENU 0913 0 – – – – New connector Vehicle connector Electric wiring harness Resistance 13 Installing front-axle deactivation set on the left vehicle side: Connect new plug connection 14 -1- with plug connection 14 -2for vehicle. Affix resistor 14 -4- on a level surface using the supplied adhesive pads. Route the electric wire harness 14 -3- without tension and secure with a cable tie. 1 2 3 4 4.13 25/22 Installing front-axle deactivation set on the right vehicle side: Bring new connector 13 -1- into contact with vehicle connector 13 -2-. Affix resistor 13 -4- on a level surface using the supplied adhesive pads. Route the electric wire harness 13 -3- without tension and secure with a cable tie. 1 2 3 4 4.12.6 911 (992) – – – – New connector Vehicle connector Electric wiring harness Resistance 14 Installing rear-axle styling set Tequipment Mar 9, 2023 Page 11 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 4.13.1 4.14 Bring new connectors 15 -3- into contact with vehicle connectors 15 -4-. Isolate wiring harness 15 -2from power supply and secure with cable tie. Affix resistors 15 -1- on a level surface in the middle of the vehicle using the supplied adhesive pads. Complete vehicle interior. Workshop Manual '427119 Removing and installing rear spring strut - “Subsequent work” section' 15 WARNING Danger of injury and damage from brake fluid • Poisonous if swallowed • Irritation and damage to skin • Avoid contact with paint surfaces Only store brake fluid in suitable, labelled containers Wear protective gloves and goggles In the event of contact (eyes or skin), wash immediately with water In the event of contact with paint surfaces, wash off immediately with water - do not wipe off 5 Installing brake lines 1 5.1 – Brake line sections (steel braided), front axle and rear axle - 992. 044. 856.15 Conversion of front axle area Longer section is installed on the front axle. 5.1.1 Loosen threaded connections 17 -2- and remove brake line 17 -1-. 5.1.2 Install new brake line 17 -1without tension and ensuring no abrasion occurs. 5.1.3 Mar 9, 2023 Page 12 of 29 Tighten all threaded connections 17 -2-. Tequipment 16 Installation and Conversion Instructions 911 (992) 25/22 ENU 0913 0 Tightening torque 10 Nm (7.4 ftlb.) 1 2 5.1.4 5.2 Clean adjacent components of any brake fluid that may have leaked out. Conversion of rear axle area 5.2.1 5.2.2 Loosen brake line threaded connection 18 -2- and remove brake line 18 -1-. 5.2.3 6 17 Route the new brake line 18 -1in the same way as the standard brake line and tighten the threaded connection 18 -2-. Tightening torque 10 Nm (7.4 ftlb.) 1 2 5.3 – Brake line – Threaded connection – Brake line – Threaded connection Clean adjacent components of any brake fluid that may have leaked out. 18 Bleed brake system. Workshop Manual '470107 Bleeding brake system' Installing front spoiler 1 – Front spoiler - 992.044.856.03 Mounting parts set: – Reinforcement plates with screws - 9A7.007.517.00 19 Tequipment Mar 9, 2023 Page 13 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 1 20 – Front spoiler reinforcement plate 6.1 Remove front spoiler. Workshop Manual '66031925 Removing and installing front spoiler (centre)' 6.2 Installing new front spoiler 19 -1-. Workshop Manual '66031925 Removing and installing front spoiler (centre)' 6.3 Remove screws 21 -1- (no longer needed). 1 – Screws 21 6.4 Install reinforcement plates 22 -3- on front spoiler 22 -1- and secure with new screws from the fastening parts set. Tightening torque 3.2 Nm (2.4 ftlb.) 1 2 – Front spoiler – Reinforcement plates 22 Mar 9, 2023 Page 14 of 29 Tequipment Installation and Conversion Instructions 7 911 (992) 25/22 ENU 0913 0 Mounting of the flaps on the front apron 1 2 3 – Left flap - 992.044.856.01 – Right flap - 992.044.856.02 – Template - 992.044.856.00 23 7.1 Thoroughly clean surfaces to adhere in flap area 24 -1- with isopropanol (alcohol). The adhesive surfaces must be free from dust, dirt and grease of any kind. 1 – Flap 24 7.2 Attach template 25 -1- using adhesive strips to side surface of front apron. Ensure that the template is correctly aligned! 1 – Template Information Check for correct flap alignment. The alignment cannot be corrected afterwards. 25 Tequipment Mar 9, 2023 Page 15 of 29 0 911 (992) 0913 ENU 7.3 Remove protective film 26 -1- from flap, align with the edge of the template 26 -2and press on firmly. Press the flap firmly and against the front apron for 10 seconds. Use only the pre-affixed double-sided adhesive tape! 1 2 7.4 8 Installation and Conversion Instructions 25/22 – Flap – Template Remove template 26 -2-. Installation on the left side is performed in the same way. Use the template reversed. 26 Mounting the air control elements on the underbody 1 – Left air-guide element - 992.044.856.05 2 – Right air-guide element - 992.044.856.06 Mounting parts set: – Screw - 999.073.297.A2 with hexagon nut - 999.076.071.02 8.1 Mount the respective air-guide element 28 -1- on the underbody cover 28 -4- with underbody cover 28 -2- screws. 8.2 Transfer center air-guide element bore 28 -3- to underbody cover 28 -4-. 8.3 Remove air-guide element 28 -1-. 8.4 Remove underbody cover 28 -4-. Workshop Manual '519219 Removing and installing front cover' 1 2 3 4 8.5 – – – – 27 Air-guide element Screw Center bore on air-guide element Underbody cover Drill a ∅ 6.5 mm hole at the center bore marking on the air-guide element. 28 Mar 9, 2023 Page 16 of 29 Tequipment Installation and Conversion Instructions 8.6 3 9 25/22 ENU 0913 0 Mount air-guide element 29 -1- on the underside of the underbody cover 29 -3using a new screw and nut 29 -2- from the fastening parts set. Tightening torque 10 Nm (7.4 ftlb.) 1 2 8.7 911 (992) – Air-guide element – Screw - 999.073.297.A2 with hexagon nut - 999.076.071.02 – Underbody cover (removed) Install underbody cover. Workshop Manual '519219 Removing and installing front cover' 29 Installing rear diffusor 1 9.1 – Rear diffusor - 992.044.856.04 Remove rear diffusor 31 -1-. Workshop Manual '66591925 Removing and installing rear spoiler, lower part (diffuser)' 30 9.2 Install new rear diffusor 31 -1-. Workshop Manual '66591925 Removing and installing rear spoiler, lower part (diffuser)' 1 – Rear diffusor 31 Tequipment Mar 9, 2023 Page 17 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 10 Installing rear wing 1 – Rear wing - 992.044.856.07 32 10.1 Remove screws 33 -2- on rear wing 33 -1- and remove rear wing. 1 2 – Rear wing – Screws 33 10.1.1 Installing rear wing support 1 10.1.2 – Rear wing support set with mounting parts 992.044.856.26 Remove rear lid. Workshop Manual '55901925 Removing and installing rear lid' 34 Mar 9, 2023 Page 18 of 29 Tequipment Installation and Conversion Instructions 10.1.3 911 (992) 25/22 ENU 0913 0 Hold the support 35 -1- forward and down 35 -Arrow- at the wing support 35 -2- and mark fastening point. If the support cannot be installed: Loosen wing supports, move them to their original position and tighten. Workshop Manual '66581923 Removing and installing rear spoiler (wing plates)' 1 2 – Support – Wing strut 35 10.1.4 Information For body work: • Cover open components • Wear personal protective gear • Protect adjacent components from damage Center punch marking, pre-drill at ∅ 2.5 mm and drill out to ∅ 5.0 mm. 10.1.5 De-burr bore hole and roughen the contact surface on body 36 -1using sandpaper (240 grit). 36 Tequipment Mar 9, 2023 Page 19 of 29 0 911 (992) 0913 ENU 25/22 10.1.6 Installation and Conversion Instructions Roughen the supports in the hatched areas 37 -1- with sandpaper (240 grit). 37 10.1.7 Apply adhesive with Part No. 00004330538 to the support 38 -1-. 38 10.1.8 Secure 39 -1- support with rivets 39 -2-. Remove excess adhesive. 10.1.9 Install rear lid. Workshop Manual '55901925 Removing and installing rear lid' 39 Mar 9, 2023 Page 20 of 29 Tequipment Installation and Conversion Instructions 10.2 25/22 ENU 0913 0 Install new rear wing 40 -1- and hand-tighten screws 40 -2-. Tightening torque 8 Nm (5.9 ftlb.) 1 2 10.3 911 (992) – Rear wing – Screws The rear wing angle can be adjusted for race track use. The wing position shown shows the road driving setting. Front screw 41 -1-: at the very bottom, rear screw (screw with collar) 41 -2-: top. 40 Further settings can be found in the race track brochure. 41 11 Installing rear wheel covers 1 2 – Wheel cover for Manthey lightweight wheel - 992.044.856.08 / for GT3 wheel - 992.044.856.09 – Manthey lightweight wheel / GT3 wheel Wheel cover GT3 wheel 992.044.856.09 Rim protection sticker GT3 wheel 992.044.856.21 Manthey lightweight wheel cover 992.044..856.08 Manthey lightweight wheel rim protection sticker 992.044.856.27 11.1 Affixing decorative films on the wheel covers Tequipment 42 Mar 9, 2023 Page 21 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 Information The decorative films must also be ordered in the desired color. These are available from 01/2023. 11.1.1 Thoroughly clean the surfaces to adhere with isopropanol (alcohol). The adhesive surfaces must be free from dust, dirt and grease of any kind. Information Check that the decorative film is aligned correctly. The alignment cannot be corrected afterwards. 11.1.2 43 Remove protective film from the respective decorative film 43 -2- and position and affix it onto the wheel cover 43 -1-. 11.2 Installation of rear wheel covers on GT3 wheel 1 2 – Wheel cover 992.044.856.09 – GT3 wheel 11.2.1 Affixing rim protection sticker Information Both rear rims must be thoroughly cleaned and freed from brake debris. 11.2.2 Mar 9, 2023 Page 22 of 29 44 Thoroughly clean the surfaces to adhere with isopropanol (alcohol). The adhesive surfaces must be free from dust, dirt and grease of any kind. Tequipment Installation and Conversion Instructions 11.2.3 911 (992) 25/22 ENU 0913 0 Affix the rim protection stickers 45 -1- to all rear wheel spokes. Make sure to affix the side flaps of the stickers carefully around the spokes. 45 11.3 Mounting GT3 wheel cover 1 2 3 – Wheel cover – Fastening ring – Screws 11.3.1 Remove screws 44 -3- and fastening ring 46 -2- from 46 -1- wheel cover. 46 11.3.2 Insert wheel cover 47 -1- into the wheel 47 -4- from the front, hold fastening ring 47 -2against it from behind and tighten screws 47 -3-. Make sure that the wheel cover is seated correctly in the rim and is flush with the fastening ring. Tightening torque 6.8 Nm (5 ftlb.) 47 Tequipment Mar 9, 2023 Page 23 of 29 0 911 (992) 0913 ENU Installation and Conversion Instructions 25/22 11.4 Mounting rear wheel covers on the Manthey lightweight wheel 1 2 – Wheel cover for Manthey lightweight wheel - 992.044.856.08 – Manthey lightweight wheel 11.4.1 Affixing rim protection sticker 48 11.4.2 Thoroughly clean the surfaces to adhere with isopropanol (alcohol). The adhesive surfaces must be free from dust, dirt and grease of any kind. 49 11.5 Insert wheel cover 50 -1- into the rim 50 -2- from the front and tighten screws 50 -3-. Make sure that the wheel cover is seated correctly in the rim. Tightening torque 4 Nm (3 ftlb.) and Loctite 425 medium-strength screw lock. 1 2 3 – Wheel cover – Wheel rim – M5 x 12 pan-head screw 11.6 Important! Balance wheels after mounting the wheel covers. Workshop Manual '440594 Balancing wheels' 11.7 Install all wheels. Workshop Manual '440519 Removing and installing wheel with central bolt' 12 Affixing stickers Mar 9, 2023 Page 24 of 29 Tequipment 50 Installation and Conversion Instructions 911 (992) 25/22 ENU 0913 0 Information The stickers are to be ordered in the color of the customer's choice (black or white). 12.1 Carefully remove GT3 logo and adhesive residue. 12.2 Thoroughly clean the surfaces to adhere with isopropanol (alcohol). The adhesive surfaces must be free from dust, dirt and grease of any kind. Information The stickers can also be affixed wet. After removing the backing film, spray a little water or a mixture of water and washing-up liquid onto the sticker and the surface to be affixed. 12.3 Remove backing sheet from the respective sticker, align the protective film on the sticker flush at the front and bottom of the door and stick it on, then remove the protective film on the sticker. 51 Tequipment Mar 9, 2023 Page 25 of 29 0 911 (992) 0913 ENU 25/22 Installation and Conversion Instructions 52 53 13 Concluding work 13.1 Select the fault memory of all systems, work through any existing faults and erase the fault memory. Workshop Manual '033500 Fault memory for on-board diagnosis' 13.2 Disconnect the battery charger. Workshop Manual '2X00IN Battery trickle charge' 14 Perform suspension alignment. For more information, see: Instructions for the measuring wheel system. Installation and Conversion Instructions '440000 Measuring wheel system' 14.1 Mar 9, 2023 Page 26 of 29 Measuring criteria: Tequipment 911 (992) Installation and Conversion Instructions • • 25/22 0913 0 Tank capacity: Full Driver ballast: Driver weight Damper clicking Performance Front axle Rear axle Rebound stage (R) LowSpeed (Black) 7 7 Rebound stage (R) HighSpeed (gold) 8 6 Pressure stage (C) LowSpeed (Black) 7 7 Pressure level (C) HighSpeed (Gold) 9 9 Center position = medium Center position = medium 104.0 mm 247.0 mm Front axle Rear axle Rebound stage (R) LowSpeed (Black) 9 10 Rebound stage (R) HighSpeed (gold) 9 12 Pressure stage (C) LowSpeed (Black) 10 10 Pressure level (C) HighSpeed (Gold) 10 11 Center position = medium Center position = medium 104.0 mm 247.0 mm Steel anti-roll bar Ride height on tires Damper clicking Comfort Steel anti-roll bar Ride height on tires 14.2 ENU Measurement log: Measurement log (executing PORSCHE dealer) Wheel alignment values (worldwide) Initial readings Setpoint values Final measurement Front axle Toe unpressed (total) - 2 mm Camber with wheels in straight-ahead position - 2.6° Rear axle Toe per wheel + 2 mm Camber - 2.6° Tequipment Mar 9, 2023 Page 27 of 29 0 911 (992) 0913 ENU 25/22 Installation and Conversion Instructions Installed on: Mechanic: Acceptance: Stamp: (Date) (First Name) (Name of Foreman) (Porsche dealer) 15 Installing towing loops Information The towing loops are not approved for use on public roads! Race Track only. 1 2 3 4 5 15.1 – – – – – Front towing loop Rear towing loop Small spacer Medium spacer Large spacer Remove both towing hook covers (front and rear). 54 Mar 9, 2023 Page 28 of 29 Tequipment Installation and Conversion Instructions 15.2 911 (992) 25/22 ENU 0913 0 Screw the respecttive towing loop 54 -1, 2- into the device provided in order to check the positions of the towing loop. Illustration of towing loop 55 -1-not OK, turned 180 º. 1 – Rear towing loop 55 15.3 Depending on position, install one or more of the three supplied spacers 54 -3, 4, 5- on the respective towing loop 54 -1, 2- and screw in again. The logo on the respective towing loop 56 -1- must point straight upwards and the hook-and-loop fastener must point towards the vehicle. 1 – Front towing loop 56 Labor Time: 911 GT3 Manthey Performance Kit Includes: Installing 911 GT3 Manthey Performance Kit. Labor time: 1200 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2023 Porsche Cars North America, Inc. Tequipment Mar 9, 2023 Page 29 of 29