No. 18-23
Service Bulletin Details
Public Details for: No. 18-23
Technical information for apa1 - replacing additional pump
- 2021 - 2020 - 2019 - 2018 - 2017 -
Models from 2021
2021 PORSCHE PANAMERA |
Models from 2020
2020 PORSCHE PANAMERA |
Models from 2019
2019 PORSCHE PANAMERA |
Models from 2018
2018 PORSCHE PANAMERA |
Models from 2017
2017 PORSCHE PANAMERA |
Service Technical Information 18/23 ENU APA1 8 APA1 - Replacing Additional Pump (Stop Delivery / Recall Campaign) Model Line: Panamera (971) Model Year: As of 2017 up to 2021 Concerns: Additional pump for air conditioning control Information: On the affected vehicles, there is a possibility of moisture getting into the control unit for the additional pump of the climate control system and causing malfunctions in the temperature control of the interior and when the engine residual heat function is activated. Over the service life of the vehicles, such malfunctions can lead to short circuits and promote visible damage to the additional pump successively to the plug connection of the wiring harness. As damage progresses, an unnoticed short circuit can lead to an increased risk of scorching and even fire. Activating the AUTO-REST button in the center console can cause fire damage even longer after stopping the vehicle. Action required: Replace additional pump for air conditioning control and check plug connection and replace if necessary. Affected Vehicles: Only vehicles assigned to the campaign (see also PCSS Vehicle Information). AfterSales Mar 24, 2023 Page 1 of 12 8 Service APA1 ENU Technical Information 18/23 Installation Position: Installation position of additional pump Required parts and materials Parts Info: Part No. Designation Number V04015004AF Additional coolant pump 1 piece V04015004AG Holder 1 piece V04015004AH Lens panel screw 3 pieces Required parts if the connector for the additional pump must be replaced: Mar 24, 2023 Page 2 of 12 Part No. Designation Number PNATKR000014 APA1 Connector repair kit 1 piece AfterSales Service Technical Information 18/23 ENU APA1 8 The APA1 Connector repair kit repair kit includes the following individual parts: 1 2 3 – Connector housing – Cable (0.5 mm2) with individual wire seal – Crimp connector Information Order rate: Due to the expected failure rate of 10% of affected vehicles, please only order the connector kit after the inspection of the current connectors on the vehicle. Overview of connector repair kit Warranty processing: Materials: • Please note that you will need to claim 2 parts in order to be fully and properly reimbursed for the APA1 Connector Repair kit. Your dealer will need to invoice both part number APA10000004 for $49.51 and part number APA10000005 for $10.49. • For warranty processing, the part number APA10000004 with the designation “APA1 Connector repair kit” can be invoiced as an additional part in the warranty claim. Maximum amount possible for claiming APA10000004 is $49.51. • Please claim the part number APA10000005 for the remaining cost of the APA1 connector kit that your dealer was charged, max amount $10.49. Please use the designation "Price Difference" when claiming. Required materials (usually already available at the Porsche dealer): Part No. Designation Number 00004330516 Coolant additive, 20-liter/ 5.28 gal container As required (a maximum of approx. 1 liter/ 33.8 fl oz is required per vehicle) ... Insulating tape 1 piece* (for warranty invoicing only) Fabric adhesive tape (fleece) Corrugated tube *For warranty processing, the Part No. APA10000006 with the “Consumable material” designation can be invoiced as an additional part in the warranty claim. Maximum cost: $3.75. Required tools Tools: • • VAS 1978/1A - Crimping pliers V.A.G 1331A - Torque wrench 6-50 Nm (4.5-37 ftlb.) or equivalent AfterSales Mar 24, 2023 Page 3 of 12 8 Service APA1 ENU • • • • • • Technical Information 18/23 V.A.G 1576 - Torque wrench, 80-400 Nm (59-296 ftlb.) 3093 - 3093 - Hose clamp VAS 1978/14A - Hot-air blower 9900 - 9900 - PIWIS Tester 3 Battery charger with a current rating of at least 90 A and - if required - also with a current and voltage controlled charge map for lithium starter batteries, e.g. VAS 5908 90 A battery charger Suitable knife, e.g. scalpel or small Stanley knife Replacing additional pump Work Procedure: 1 2 Remove additional pump. Workshop Manual '803719 Removing and installing additional pump' Check connector connection for additional pump for visible thermal deformations. • • If no damage to the connector is visible, continue with Step 3. If damages to the connector are visible, document this with a digital camera and repair the connector. Please claim the part number APA10000005 for the remaining cost of the APA1 connector kit that your dealer was charged, max amount $10.49. Please use designation "Shipping Costs" or "Price Difference" when claiming. To do this, continue with Technical Information '803719 repairing the plug connection for the additional pump'. 3 Install additional pump. Workshop Manual '803719 Removing and installing additional pump' 4 Enter the campaign in the Warranty and Maintenance booklet. Repairing plug connection for additional pump CAUTION Sharp, pointed edge on the knife • Danger of pricks or cuts Wear personal protective gear. Handle knife with care. Mar 24, 2023 Page 4 of 12 Checking connector AfterSales Service Technical Information 18/23 ENU APA1 8 Information Depending on the model year and equipment variant, the wire harness for the additional pump Wire harness routing -2- is routed Wire harness routing -1- either at the left or right of the additional pump. The procedure described below shows the work to be carried out on the wire harness, which is routed to the left of the additional pump. Work on the wire harness, which is routed to the right of the additional pump, must be carried out as a mirror. Wire harness routing Work Procedure: 5 Remove the front right wheel. Workshop Manual '440519 Removing and installing wheel' AfterSales Mar 24, 2023 Page 5 of 12 8 Service APA1 ENU 6 Technical Information 18/23 Expose wire harness for additional pump. 6.1 Release retaining clips Expose wire harness -1- on wire harness Expose wire harness -2- Expose wire harness -Arrowand pull out the wire harness. 6.2 Remove insulating tapes on the corrugated tube Expose wire harness -4- at the top and bottom. 6.3 Pull wire harness out of the corrugated tube up to the branch area of the wire harness. Information • Select a place for the joint where there is enough space to join the individual lines. • Mark the electric lines if necessary. • Expose wire harness If the wire harness is damaged to such an extent that it cannot be repaired using a repair kit, the complete wire harness must be replaced. 7 Repair wire harness. 7.1 Cut wire harness Repair wire harness -1individually using a side cutter or stripping pliers VAS 1978/ 3 in the marked area (connection point approx. 280–300 mm from connector). The connection point should be located at the top of the corrugated tube Repair wire harness -2-. Repair wire harness Mar 24, 2023 Page 6 of 12 AfterSales Service Technical Information 18/23 ENU APA1 8 Information Always exercise extreme care during the individual work steps for stripping insulation from, crimping and shrinking/insulating the electric lines. The procedure for stripping insulation from, crimping, and shrinking/insulating the electric lines must be observed and complied with. The procedure is described in detail in the Release Tool Set. 7.2 Strip the ends of the line you have just cut Stripping the line -1- using the stripping pliers VAS 1978/3 Stripping the line -2-. Stripping the line 7.3 Connect lines individually according to pin assignment. Pin assignment Pin assignment for connector PIN Line color connector Line color for wire harness 1 Yellow, 0.5 mm² Brown 2 Yellow, 0.5 mm² Red/purple 3 Yellow, 0.5 mm² Green/purple AfterSales Mar 24, 2023 Page 7 of 12 8 Service APA1 ENU Technical Information 18/23 7.4 Guide the stripped ends of the line Guiding lines into crimp connector -1- into the corresponding crimp connector Guiding lines into crimp connector -2-. Guiding lines into crimp connector 7.5 Crimp on the line using crimping pliers VAS 1978/1-1. 7.5.1 7.5.2 Install crimping pliers insert Crimping on line -1- according to the color marking Crimping on line -3- on the crimp connector Crimping on line -2- into the crimping pliers VAS 1978/1-1. Crimp on the crimp connector Crimping on line -2- using crimping pliers VAS 1978/1-1. 7.6 Crimping on line Seal shrink-fit hose on the crimp connection Sealing crimp connection -1- using hot-air blower VAS 1978/14A Sealing crimp connection -2-. Sealing crimp connection Mar 24, 2023 Page 8 of 12 AfterSales Service Technical Information 8 9 18/23 ENU APA1 8 Route wire harness for additional pump. 8.1 Press wire harness Wrapping tape around wire harness -1- into the corrugated pipes Wrapping tape around wire harness -4-. 8.2 Wrap insulating tape Wrapping tape around wire harness -3- around the lines in the connector in the usual way. 8.3 Route wire harness around the water line again. 8.4 Fasten Wrapping tape around wire harness -2- wire harness to the retaining clip Wrapping tape around wire harness -Arrow-. Plug in connector on the additional pump and check wire harness for correct routing and clearance. Wrapping tape around wire harness 10 Complete the vehicle. To do this, continue with replacing Technical Information '440519 additional pump', step Step 3. 11 Install the front right wheel. Workshop Manual '440519 Removing and installing wheel' Warranty processing Information The specified working times were determined specifically for carrying out this campaign and may differ from the working times published in the Labor Operation List in PCSS. Scope 1: Labor time: Replacing additional pump without replacing connector Includes: Remove front wheel housing liner at the right (rear section) Fill with coolant and bleed the cooling system Labor time: 107 TU Parts required: V04015004AF Additional coolant pump 1 piece V04015004AG Holder 1 piece V04015004AH Lens panel screw 3 pieces Required materials: AfterSales Mar 24, 2023 Page 9 of 12 8 Service APA1 ENU Technical Information 18/23 Coolant additive, 20-liter/ 5.28 gal container 0.05 piece (approx. 1 liter/ 33.8 fl oz) APA10000001* Transporting the vehicle As required (for warranty invoicing only) APA10000002** Vehicle storage As required (for warranty invoicing only) APA10000003*** Customer mobility As required (for warranty invoicing only) 00004330516 Additional costs: * For warranty processing, the Part No. APA10000001 can be invoiced in the warranty claim as an additional part with the designation “vehicle transportation” and with the amount as per invoice. Please document a copy of the invoice in WWS. ** For warranty processing, the Part No. APA10000002 can be invoiced in the warranty claim as an additional part with the designation “vehicle storage” and with the amount as per invoice. Please document a copy of the invoice in WWS. *** For warranty processing, the Part No. APA10000003 can be invoiced in the warranty claim as an additional part with the designation “customer mobility” and with the amount as per invoice. Please document a copy of the invoice in WWS. Damage Code APA1 99 000 2 Scope 2: Labor time: Replacing additional pump and repairing connector Includes: Remove front wheel housing liner at the right (rear section) Fill with coolant and bleed the cooling system Removing and installing front right wheel Labor time: 143 TU Parts required: V04015004AF Additional coolant pump 1 piece V04015004AG Holder 1 piece V04015004AH Lens panel screw 3 pieces 00004330516 Coolant additive, 20-liter/ 5.28 gal container 0.05 piece (approx. 1 liter/ 33.8 fl oz) APA10000004**** Repair kit for connector 1 piece (for warranty invoicing only) Required materials: Mar 24, 2023 Page 10 of 12 AfterSales Service Technical Information 18/23 ENU APA10000005***** Shipping costs 1 piece (for warranty invoicing only) APA10000006****** Expendable items 1 piece (for warranty invoicing only) APA10000001* Transporting the vehicle As required (for warranty invoicing only) APA10000002** Vehicle storage As required (for warranty invoicing only) APA10000003*** Customer mobility As required (for warranty invoicing only) APA1 8 Additional costs: * For warranty processing, the Part No. APA10000001 can be invoiced in the warranty claim as an additional part with the designation “vehicle transportation” and with the amount as per invoice. Please document a copy of the invoice in WWS. ** For warranty processing, the Part No. APA10000002 can be invoiced in the warranty claim as an additional part with the designation “vehicle storage” and with the amount as per invoice. Please document a copy of the invoice in WWS. *** For warranty processing, the Part No. APA10000003 can be invoiced in the warranty claim as an additional part with the designation “customer mobility” and with the amount as per invoice. Please document a copy of the invoice in WWS. **** For warranty processing, the Part No. APA10000004 with the designation “APA1 Connector repair kit” can be invoiced as an additional part in the warranty claim. Cost: $ 49.51. ***** Please invoice the remaining amount for the total amount your dealer was charged for the connector kit PNATKR000014 using the Part No. APA10000005. Max amount allowable for APA10000005 is $10.49. ****** For warranty processing, the Part No. APA10000006 with the designation “Consumable material” can be invoiced as an additional part in the warranty claim. Maximum cost: $ 3.75. Damage Code APA1 99 000 2 Invoicing of any additional costs incurred as part of APA1 Invoicing: Costs for transporting the vehicle If required, the vehicle can be collected from the customer and transported to the Porsche dealer or to a parking space used by the Porsche dealer. The costs incurred can be invoiced in the warranty claim for recall campaign APA1 under the part number APA10000001 with the designation “vehicle transportation” (type: sublet) as an additional part. To this end, please document a copy of the invoice for this in the warranty claim. AfterSales Mar 24, 2023 Page 11 of 12 8 Service APA1 ENU Technical Information 18/23 Costs for vehicle storage If third-party parking spaces are used for storing affected vehicles, the costs incurred can be invoiced as an additional part under “Parts” in the warranty claim for recall campaign APA1 using the part number APA10000002. Up to $ 12.50 per day can be invoiced for storing the vehicle. For this, please document a copy of the invoice for this in the warranty claim Costs for customer mobility If required, customer mobility services can be offered only until such a time that the campaign has been carried out. As a rule, the current rules governing the Customer Mobility Programme apply here. Depending on which vehicles are used to guarantee customer mobility, the costs incurred can be invoiced as follows: • Utilization of Porsche vehicles via Mobility Account (standard process) Costs are processed using the standard process in accordance with the currently applicable rules governing the Customer Mobility Programme. The costs incurred in the warranty claim for recall campaign APA1 must be invoiced under the Part No. APA10000003 with the designation “Customer Mobility” as an additional part. To this end, please document a copy of the invoice for this in the warranty claim. Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2023 Porsche Cars North America, Inc. Mar 24, 2023 Page 12 of 12 AfterSales