No. 18-23

Service Bulletin Details

Public Details for: No. 18-23

Technical information for apa1 - replacing additional pump


- 2021 - 2020 - 2019 - 2018 - 2017 -

Service
Technical Information
18/23
ENU
APA1
8
APA1 - Replacing Additional Pump (Stop Delivery / Recall Campaign)
Model Line:
Panamera (971)
Model Year:
As of 2017 up to 2021
Concerns:
Additional pump for air conditioning control
Information:
On the affected vehicles, there is a possibility of moisture getting into the control unit for the
additional pump of the climate control system and causing malfunctions in the temperature
control of the interior and when the engine residual heat function is activated.
Over the service life of the vehicles, such malfunctions can lead to short circuits and promote visible
damage to the additional pump successively to the plug connection of the wiring harness. As damage
progresses, an unnoticed short circuit can lead to an increased risk of scorching and even fire.
Activating the AUTO-REST button in the center console can cause fire damage even longer after stopping
the vehicle.
Action required: Replace additional pump for air conditioning control and check plug connection and replace if necessary.
Affected
Vehicles:
Only vehicles assigned to the campaign (see also PCSS Vehicle Information).
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Technical Information
18/23
Installation
Position:
Installation position of additional pump
Required parts and materials
Parts Info:
Part No.
Designation
Number
V04015004AF
 Additional coolant pump
1 piece
V04015004AG
 Holder
1 piece
V04015004AH
 Lens panel screw
3 pieces
Required parts if the connector for the additional pump must be replaced:
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Part No.
Designation
Number
PNATKR000014
APA1 Connector repair kit
1 piece
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Service
Technical Information
18/23
ENU
APA1
8
The APA1 Connector repair kit repair kit includes the
following individual parts:
1
2
3
– Connector housing
– Cable (0.5 mm2) with individual wire seal
– Crimp connector
Information
Order rate:
Due to the expected failure rate of 10% of affected
vehicles, please only order the connector kit after the
inspection of the current connectors on the vehicle.
Overview of connector repair kit
Warranty processing:
Materials:
•
Please note that you will need to claim 2 parts in order to be fully and properly reimbursed for the
APA1 Connector Repair kit. Your dealer will need to invoice both part number APA10000004 for
$49.51 and part number APA10000005 for $10.49.
•
For warranty processing, the part number APA10000004 with the designation “APA1 Connector
repair kit” can be invoiced as an additional part in the warranty claim. Maximum amount possible
for claiming APA10000004 is $49.51.
•
Please claim the part number APA10000005 for the remaining cost of the APA1 connector kit that
your dealer was charged, max amount $10.49. Please use the designation "Price Difference" when
claiming.
Required materials (usually already available at the Porsche dealer):
Part No.
Designation
Number
00004330516
 Coolant additive, 20-liter/ 5.28 gal container
As required
(a maximum of
approx. 1 liter/ 33.8
fl oz is required per
vehicle)
...
Insulating tape
1 piece*
(for warranty invoicing
only)
Fabric adhesive tape (fleece)
Corrugated tube
*For warranty processing, the Part No. APA10000006 with the “Consumable material” designation
can be invoiced as an additional part in the warranty claim. Maximum cost: $3.75.
Required tools
Tools:
•
•
VAS 1978/1A - Crimping pliers
V.A.G 1331A - Torque wrench 6-50 Nm (4.5-37 ftlb.) or equivalent
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•
•
•
•
•
•
Technical Information
18/23
V.A.G 1576 - Torque wrench, 80-400 Nm (59-296 ftlb.)
3093 - 3093 - Hose clamp
VAS 1978/14A - Hot-air blower
9900 - 9900 - PIWIS Tester 3
Battery charger with a current rating of at least 90 A and - if required - also with a current and
voltage controlled charge map for lithium starter batteries, e.g. VAS 5908 90 A battery
charger
Suitable knife, e.g. scalpel or small Stanley knife
Replacing additional pump
Work Procedure: 1
2
Remove additional pump.  Workshop Manual '803719 Removing and installing additional pump'
Check connector connection for additional pump for
visible thermal deformations.
•
•
If no damage to the connector is visible,
continue with Step 3.
If damages to the connector are visible,
document this with a digital camera and
repair the connector. Please claim the part
number APA10000005 for the remaining cost
of the APA1 connector kit that your dealer
was charged, max amount $10.49. Please
use designation "Shipping Costs" or "Price
Difference" when claiming. To do this, continue
with  Technical Information '803719 repairing
the plug connection for the additional pump'.
3
Install additional pump.  Workshop Manual '803719 Removing and installing additional pump'
4
Enter the campaign in the Warranty and Maintenance booklet.
Repairing plug connection for additional pump
CAUTION
Sharp, pointed edge on the knife
•
Danger of pricks or cuts

Wear personal protective gear.

Handle knife with care.
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Checking connector
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Technical Information
18/23
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APA1
8
Information
Depending on the model year and equipment variant, the wire harness for the additional pump  Wire
harness routing -2- is routed  Wire harness routing -1- either at the left or right of the additional pump.
The procedure described below shows the work to be carried out on the wire harness, which is routed
to the left of the additional pump. Work on the wire harness, which is routed to the right of the additional
pump, must be carried out as a mirror.
Wire harness routing
Work Procedure: 5
Remove the front right wheel.  Workshop Manual '440519 Removing and installing wheel'
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Technical Information
18/23
Expose wire harness for additional pump.
6.1
Release retaining clips  Expose wire
harness -1- on wire harness  Expose wire
harness -2- Expose wire harness -Arrowand pull out the wire harness.
6.2
Remove insulating tapes on the corrugated
tube  Expose wire harness -4- at the top
and bottom.
6.3
Pull wire harness out of the corrugated tube
up to the branch area of the wire harness.
Information
•
Select a place for the joint where there is enough
space to join the individual lines.
•
Mark the electric lines if necessary.
•
Expose wire harness
If the wire harness is damaged to such an extent that it cannot be repaired using a repair kit, the
complete wire harness must be replaced.
7
Repair wire harness.
7.1
Cut wire harness  Repair wire harness -1individually using a side cutter or stripping
pliers VAS 1978/ 3 in the marked area
(connection point approx. 280–300 mm from
connector).
The connection point should be located at
the top of the corrugated tube  Repair wire
harness -2-.
Repair wire harness
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Technical Information
18/23
ENU
APA1
8
Information
Always exercise extreme care during the individual work steps for stripping insulation from,
crimping and shrinking/insulating the electric lines.
The procedure for stripping insulation from, crimping, and shrinking/insulating the electric
lines must be observed and complied with. The procedure is described in detail in the
Release Tool Set.
7.2
Strip the ends of the line you have just cut
 Stripping the line -1- using the stripping
pliers VAS 1978/3 Stripping the line -2-.
Stripping the line
7.3
Connect lines individually according to pin
assignment.
Pin assignment
Pin assignment
for connector
PIN
Line color connector
Line color for wire
harness
1
Yellow, 0.5 mm²
Brown
2
Yellow, 0.5 mm²
Red/purple
3
Yellow, 0.5 mm²
Green/purple
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Technical Information
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7.4
Guide the stripped ends of the line  Guiding
lines into crimp connector -1- into the corresponding crimp connector  Guiding lines
into crimp connector -2-.
Guiding lines into crimp connector
7.5
Crimp on the line using crimping pliers VAS
1978/1-1.
7.5.1
7.5.2
Install crimping pliers insert 
Crimping on line -1- according to
the color marking  Crimping on
line -3- on the crimp connector
 Crimping on line -2- into the
crimping pliers VAS 1978/1-1.
Crimp on the crimp connector
 Crimping on line -2- using
crimping pliers VAS 1978/1-1.
7.6
Crimping on line
Seal shrink-fit hose on the crimp connection
 Sealing crimp connection -1- using
hot-air blower VAS 1978/14A Sealing
crimp connection -2-.
Sealing crimp connection
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Service
Technical Information
8
9
18/23
ENU
APA1
8
Route wire harness for additional pump.
8.1
Press wire harness  Wrapping tape around
wire harness -1- into the corrugated pipes 
Wrapping tape around wire harness -4-.
8.2
Wrap insulating tape  Wrapping tape around
wire harness -3- around the lines in the
connector in the usual way.
8.3
Route wire harness around the water line
again.
8.4
Fasten  Wrapping tape around wire harness
-2- wire harness to the retaining clip 
Wrapping tape around wire harness -Arrow-.
Plug in connector on the additional pump and check
wire harness for correct routing and clearance.
Wrapping tape around wire harness
10 Complete the vehicle. To do this, continue with
replacing  Technical Information '440519 additional pump', step Step 3.
11 Install the front right wheel.  Workshop Manual '440519 Removing and installing wheel'
Warranty processing
Information
The specified working times were determined specifically for carrying out this campaign and may differ
from the working times published in the Labor Operation List in PCSS.
Scope 1:
Labor time:
Replacing additional pump without replacing connector
Includes:
Remove front wheel housing liner at the right (rear section)
Fill with coolant and bleed the cooling system
Labor time: 107 TU
Parts required:
V04015004AF
Additional coolant pump
1 piece
V04015004AG
Holder
1 piece
V04015004AH
Lens panel screw
3 pieces
Required materials:
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Technical Information
18/23
Coolant additive, 20-liter/
5.28 gal container
0.05 piece
(approx. 1 liter/ 33.8 fl oz)
APA10000001*
Transporting the vehicle
As required
(for warranty invoicing only)
APA10000002**
Vehicle storage
As required
(for warranty invoicing only)
APA10000003***
Customer mobility
As required
(for warranty invoicing only)
00004330516
Additional costs:
* For warranty processing, the Part No. APA10000001 can be invoiced in the warranty claim as
an additional part with the designation “vehicle transportation” and with the amount as per invoice.
Please document a copy of the invoice in WWS.
** For warranty processing, the Part No. APA10000002 can be invoiced in the warranty claim as
an additional part with the designation “vehicle storage” and with the amount as per invoice. Please
document a copy of the invoice in WWS.
*** For warranty processing, the Part No. APA10000003 can be invoiced in the warranty claim
as an additional part with the designation “customer mobility” and with the amount as per invoice.
Please document a copy of the invoice in WWS.
 Damage Code APA1 99 000 2
Scope 2:
Labor time:
Replacing additional pump and repairing connector
Includes:
Remove front wheel housing liner at the right (rear section)
Fill with coolant and bleed the cooling system
Removing and installing front right wheel
Labor time: 143 TU
Parts required:
V04015004AF
Additional coolant pump
1 piece
V04015004AG
Holder
1 piece
V04015004AH
Lens panel screw
3 pieces
00004330516
Coolant additive, 20-liter/
5.28 gal container
0.05 piece
(approx. 1 liter/ 33.8 fl oz)
APA10000004****
Repair kit for connector
1 piece
(for warranty invoicing only)
Required materials:
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Technical Information
18/23
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APA10000005*****
Shipping costs
1 piece
(for warranty invoicing only)
APA10000006******
Expendable items
1 piece
(for warranty invoicing only)
APA10000001*
Transporting the vehicle
As required
(for warranty invoicing only)
APA10000002**
Vehicle storage
As required
(for warranty invoicing only)
APA10000003***
Customer mobility
As required
(for warranty invoicing only)
APA1
8
Additional costs:
* For warranty processing, the Part No. APA10000001 can be invoiced in the warranty claim as
an additional part with the designation “vehicle transportation” and with the amount as per invoice.
Please document a copy of the invoice in WWS.
** For warranty processing, the Part No. APA10000002 can be invoiced in the warranty claim as
an additional part with the designation “vehicle storage” and with the amount as per invoice. Please
document a copy of the invoice in WWS.
*** For warranty processing, the Part No. APA10000003 can be invoiced in the warranty claim
as an additional part with the designation “customer mobility” and with the amount as per invoice.
Please document a copy of the invoice in WWS.
**** For warranty processing, the Part No. APA10000004 with the designation “APA1 Connector
repair kit” can be invoiced as an additional part in the warranty claim. Cost: $ 49.51.
***** Please invoice the remaining amount for the total amount your dealer was charged for the
connector kit PNATKR000014 using the Part No. APA10000005. Max amount allowable for
APA10000005 is $10.49.
****** For warranty processing, the Part No. APA10000006 with the designation “Consumable
material” can be invoiced as an additional part in the warranty claim. Maximum cost: $ 3.75.
 Damage Code APA1 99 000 2
Invoicing of any additional costs incurred as part of APA1
Invoicing:
Costs for transporting the vehicle
If required, the vehicle can be collected from the customer and transported to the Porsche dealer or to
a parking space used by the Porsche dealer. The costs incurred can be invoiced in the warranty claim
for recall campaign APA1 under the part number APA10000001 with the designation “vehicle transportation” (type: sublet) as an additional part. To this end, please document a copy of the invoice for this
in the warranty claim.
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Technical Information
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Costs for vehicle storage
If third-party parking spaces are used for storing affected vehicles, the costs incurred can be invoiced as
an additional part under “Parts” in the warranty claim for recall campaign APA1 using the part number
APA10000002.
Up to $ 12.50 per day can be invoiced for storing the vehicle. For this, please document a copy of the
invoice for this in the warranty claim
Costs for customer mobility
If required, customer mobility services can be offered only until such a time that the campaign has
been carried out. As a rule, the current rules governing the Customer Mobility Programme apply here.
Depending on which vehicles are used to guarantee customer mobility, the costs incurred can be
invoiced as follows:
•
Utilization of Porsche vehicles via Mobility Account (standard process)
Costs are processed using the standard process in accordance with the currently applicable rules
governing the Customer Mobility Programme.
The costs incurred in the warranty claim for recall campaign APA1 must be invoiced under the Part No.
APA10000003 with the designation “Customer Mobility” as an additional part.
To this end, please document a copy of the invoice for this in the warranty claim.
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2023 Porsche Cars North America, Inc.
Mar 24, 2023
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