SB-23-16-001

Tesla, Inc.
Service Bulletin
Replace HV Battery For Wire Bond Issues
SB-23-16-001
March 21, 2023
Classification
Section/Group
Mobile Service
Configuration
Campaign Bulletin
16 - HV Battery System
Cannot Perform
Dual Motor
Model Year
Model
Country/Region
Build Location
2023
Model 3, Model Y
North America
Fremont, Giga Austin
The model(s) and model year(s) listed are a general approximation of the affected VIN list. Refer to the VIN/Bulletin Tracker or Customer/Vehicle profile to determine
applicability of this bulletin for a particular vehicle.
Campaign Bulletin: This campaign bulletin addresses a non-safety-related condition and provides recommended technical
diagnosis and repair procedures. Apply this procedure to the applicable vehicles.
Condition
Certain Model 3 and Model Y vehicles may require HV battery replacement because the wire bonds within their HV
batteries may not have been manufactured to internal specifications, which may result in a reduction of range.
Correction
Replace the HV battery.
Time
Model 3 Model Y
Correction Description
Correction
SB-23-16-001 Not Applicable
S012316001
0.00
0.00
Replace HV Battery For Wire Bond Issues
S022316001
3.80
4.25
Part Number
Parts Required 1234422-00-A
Description
Quantity
ASY,HVBAT,E3,AWD,1PH
1
1467057-00-G
SEAL PERIMETER PENTHOUSE
1
1461657-00-A
BOLT,HF,M14-2.0X120,[109],ZNFL,CMAT.
2
1523698-00-A
DKEPS,HX,M8-1.25,[9],G1009
2
These part numbers were current at the time of publication. Use the revisions listed or later, unless
otherwise specified in the Parts Catalog.
Special Tools 1614078-00-A
ADAPTER, LIFT PAD, MODEL Y
Or:
1453419-00-A
ADAPTER, LIFT PAD, MODEL 3
And:
1133787-00-A
1020566-00-F
1020566-99-A
1129166-00-A
1073363-00-A
1134523-00-A
1140311-00-A
1130942-00-B
1133843-00-B
1135762-00-A
GSN-TL-000564
1108272-00-B
1083188-00-B
1130480-00-A
KEY, SEAT BELT RELEASE, MODEL 3
ASY, BATTERY TABLE, MANUAL LIFT
TOP PLATE, BATTERY TABLE, MANUAL LIFT
HOIST, H-FRAME
GANTRY, ADJUSTABLE, ALUMINUM
KIT, ALIGNMENT RODS, BATTERY, MODEL 3
LEVER LOCK, HV CONNECTOR, MODEL 3
ADAPTER, COOLANT RESERVOIR PRESSURE TEST
KIT, COOLANT DRAIN & FILL ADAPTERS, M3
KIT, SVC PLUG, COOLING HOSE, MODEL 3
KIT, BATTERY COOLANT DRAIN AND FILL
CAP, LOGIC CONN, INV, 3DU
FLUKE DIGITAL MULTIMETER 115
TEST PROBES, SLIM, FLUKE TP38
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SB-23-16-001
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Shop Supplies Shop towels
HV insulating gloves and leather outer gloves
Isopropyl alcohol (IPA) wipes
Penetrox A13 compound (1019168-00-A)
Procedure
Replace the HV battery (refer to Service Manual procedure 16010202; Model 3, Model Y).
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SB-23-16-001
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