TSB007022
Service Bulletin Details
Public Details for: TSB007022
Tsb: some 2023 model year sequoia hybrid and 2022 ? 2023 model year tundra and tundra hybrid vehicles equipped with air suspension may exhibit a rough-ride feel when driving over uneven road conditions such as bumps or dips. Follow the repa
Models from 2022
2022 TOYOTA TUNDRA |
2022 TOYOTA TUNDRA HYBRID |
T-SB-0070-22 Rev1 August 16, 2022 Rear Air Suspension Feels Rough Over Bumps Service Category Suspension Section Suspension Control System Market USA and Mexico Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2023 Sequoia HV VDS(s): AAAAA, AAABA 2022 - 2023 Tundra, Tundra HV VDS(s): JA5AA, JA5AB, JA5BC, JA5DA, JA5DB, JA5EC, JC5AB, JC5BC, JC5DB, JC5EC, LA5AA, LA5AB, LA5BC, LA5CD, LA5DA, LA5DB, LA5EC, LA5GD, MA5AB, MA5BC, MA5DB, MA5EC, MC5AB, MC5BC, MC5DB, MC5EC, NA5AB, NA5BC, NA5DB, NA5EC, NC5AB, NC5BC, NC5DB, NC5EC, VC5DB REVISION NOTICE February 02, 2023 Rev1: Applicability has been updated to include 2023 model year Sequoia Hybrid, Tundra, and Tundra Hybrid vehicles. Any previous printed versions of this bulletin should be discarded. Introduction Some 2023 model year Sequoia Hybrid and 2022 – 2023 model year Tundra and Tundra Hybrid vehicles equipped with air suspension may exhibit a rough-ride feel when driving over uneven road conditions such as bumps or dips. Follow the Repair Procedure in this bulletin to address this condition. © 2022 Toyota Motor Sales, USA Page 1 of 8 T-SB-0070-22 Rev1 August 16, 2022 Page 2 of 8 Rear Air Suspension Feels Rough Over Bumps Table of Contents Warranty Information .................................................................................................................. 3 For USA Market .................................................................................................................... 3 For Mexico Market ................................................................................................................ 3 Required Tools & Equipment...................................................................................................... 4 Repair Procedure ....................................................................................................................... 4 © 2022 Toyota Motor Sales, USA T-SB-0070-22 Rev1 August 16, 2022 Page 3 of 8 Rear Air Suspension Feels Rough Over Bumps Warranty Information For USA Market OP CODE DESCRIPTION TIME OFP T1 T2 SU1922 Adjust the Height Control Sensor for Both Sides and Adjust the Headlights 1.0 89407-0C010 34 99 APPLICABLE WARRANTY (USA) This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. For Mexico Market OP CODE DESCRIPTION TIME OFP T1 T2 SU1922 Adjust the Height Control Sensor for Both Sides and Adjust the Headlights 1.0 89407-0C010 34 99 APPLICABLE WARRANTY (MEXICO) This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months or 60,000 kilometers, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. © 2022 Toyota Motor Sales, USA T-SB-0070-22 Rev1 August 16, 2022 Page 4 of 8 Rear Air Suspension Feels Rough Over Bumps Required Tools & Equipment REQUIRED TOOLS & MATERIAL QUANTITY Metric Ruler 1 REQUIRED EQUIPMENT SUPPLIER Techstream ADVI* PART NUMBER QTY TSADVUNIT Techstream 2.0 TS2UNIT ADE 1 Techstream Lite TSLITEPDLR01 Techstream Lite (Green Cable) TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. Software version 17.30.011 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787 (USA) or 01-55-50103041 (Mexico). Repair Procedure 1. Confirm the condition exists. Does the vehicle exhibit a rough-ride feel when driving over uneven road conditions such as bumps or dips? YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. 2. Drive the vehicle onto an alignment rack and cycle the vehicle height twice. Refer to TIS, applicable model and model year Repair Manual: NOTE ONLY perform step 1. 2023 Sequoia Hybrid: Suspension – Suspension Control System – “Suspension Control: Suspension Control System: Adjustment” 2022 – 2023 Tundra and Tundra Hybrid: Suspension – Suspension Control System – “Suspension Control: Suspension Control System: Adjustment” © 2022 Toyota Motor Sales, USA T-SB-0070-22 Rev1 August 16, 2022 Page 5 of 8 Rear Air Suspension Feels Rough Over Bumps Repair Procedure (continued) 3. Using Techstream, perform a Health Check on the vehicle. From the Health Check results, select Air suspension as shown. Figure 1. Health Check 4. Ensure the Techstream display settings are set to metric. Note the initial values displayed by Air Suspension Live for the RR Height Control Sensor and the RL Height Control Sensor. Figure 2. Techstream Air Suspension Live © 2022 Toyota Motor Sales, USA T-SB-0070-22 Rev1 August 16, 2022 Page 6 of 8 Rear Air Suspension Feels Rough Over Bumps Repair Procedure (continued) 5. Under the vehicle, measure the distance between each rear bump stop and the top of the rear axle housing, as shown below. Figure 3. Figure 4. Bump Stop to Rear Axle Housing Gap 1 2 1 Bump Stop 2 Rear Axle Housing Is the gap less than 35 mm? YES — Continue to step 6. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. © 2022 Toyota Motor Sales, USA T-SB-0070-22 Rev1 August 16, 2022 Page 7 of 8 Rear Air Suspension Feels Rough Over Bumps Repair Procedure (continued) 6. Adjust the height control sensor for each side. A. Loosen the height control sensor nut. B. Move the height control sensor link plate along the slotted hole of the bracket until it is positioned at the bottom of the slotted hole (see Figure 5). C. Tighten and retorque the nut. Torque: 5.6 N*m (57 kgf*cm, 50 in*lbf) D. Repeat on the opposite side. Figure 5. Nominal Factory Setting Versus New Target Setting Figure 6. 1 1 2 3 1 Nut (Loosen) 1 2 Factory Setting for Nut Position 3 New Target Setting for Nut Position 7. Cycle the suspension twice by repeating step 2 once. © 2022 Toyota Motor Sales, USA Height Control Sensor Link Plate T-SB-0070-22 Rev1 August 16, 2022 Page 8 of 8 Rear Air Suspension Feels Rough Over Bumps Repair Procedure (continued) 8. Measure the bump stop to axle housing. Is the gap measurement between 35 – 45 mm and equal side to side? YES — Continue to step 9. NO — Continue to adjust the height control sensors until an axle housing to bump stop gap of 35 – 45 mm is achieved. Then continue to step 9. Figure 7. Bump Stop to Rear Axle Housing Gap NOTICE Do NOT exceed 45 mm. 9. Using Techstream Air Suspension Live, confirm that the RR Height Control Sensor and the RL Height Control Sensor measurements are within 10 mm of each other. Figure 8. Is the difference 10 mm or less? YES — Continue to step 10. NO — Continue to adjust the height control sensors until the side-to-side difference is 10 mm or less AND a rear axle housing to bump stop gap of 35 – 45 mm is achieved, then continue to step 10. 10. Adjust the headlight aim. Refer to TIS, applicable model and model year Repair Manual: 2023 Sequoia Hybrid: Vehicle Exterior – Lighting (ext) – “Lighting (Ext): Headlight Assembly: Adjustment” 2022 – 2023 Tundra and Tundra Hybrid: Vehicle Exterior – Lighting (ext) – “Lighting (Ext): Headlight Assembly: Adjustment” 11. Test-drive the vehicle to confirm the rough-ride condition is no longer present. © 2022 Toyota Motor Sales, USA