TSB220220
Service Bulletin Details
Public Details for: TSB220220
This technical service bulletin describes the verification and resolution of missing cup plugs from the fuel drain line at the front face of the cylinder head and the external fuel leak issue. This is an update to the previously submitted c
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Front Face Cup Plug Missing from Cylinder Head Page 1 of 3 Technical Service Bulletin Technical Service Bulletin: Released Date: 14-Apr-2023 TSB220220 Front Face Cup Plug Missing from Cylinder Head Front Face Cup Plug Missing from Cylinder Head Warranty Statement The information in this document has no effect on present warranty coverage or repair practices, nor does it authorize TRP or Campaign actions. Contents Product Affected • • • • • • • B6.7 CM2350 B121B B6.7 CM2450 B155B ISB6.7 CM2350 B101 ISL CM2350 L101 L9 CM2350 L116B L9 CM2350 L123B L9 CM2450 L126B Issue Summary Symptom: • Cup plugs missing from the fuel drain line at the front face of the cylinder head • External fuel leak Root Cause: • Debris plugging the fuel drain line at the rear of the cylinder head causing excessive fuel drain line restriction and resulting in cup plug dislodging. • Analysis has consistently shown urea in these deposits, indicating diesel exhaust fluid (DEF) in fuel tank. https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220220.html 4/18/2023 Front Face Cup Plug Missing from Cylinder Head Page 2 of 3 Verification • Inspect the fuel drain line on the cylinder head for debris. See Figure 1. • Debris present in the fuel drain line contains urea/DEF. Figure 1, Example View of Fuel Return Line Clogged with DEF Debris. Resolution • Reference Service Bulletin, Diesel Fuel Contaminated with Water, Gasoline, or Diesel Exhaust Fluid (DEF), Bulletin 5659823. • Remove check valve fitting from the rear of the cylinder head and look for debris in the drilling. If found, remove the number 6 injector and clean out the debris. • Run a flexible brush through the fuel drain line, the high-pressure fuel line, and the injector bore to clean out all the debris. Use contact cleaner as needed. Document History Date 2022-10-27 Details Module Created https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220220.html 4/18/2023 Front Face Cup Plug Missing from Cylinder Head Date 2023-4-13 Page 3 of 3 Details Updated Symptom section to include external fuel leak. Last Modified: 14-Apr-2023 https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2022/tsb220220.html 4/18/2023