230308REV

Product Upgrade Bulletin 230308REV
UPGRADE
BULLETIN:
230308REV
The purpose of this Product Upgrade Bulletin is to inform REV
Recreation Group dealers of the need to inspect, and if necessary,
secure the shower enclosure on certain model year 2022-2023
Fleetwood brand Discovery LXE, and Holiday Rambler brand Armada
class A Diesel motorhomes. A list of affected motorhome serial numbers
appears at the end of this Bulletin.
YEAR(S)
AFFECTED:
2022-2023
CONDITION:
PRODUCT(S)
AFFECTED:
On motorhomes affected by this upgrade bulletin, a defect has been
found in which the tile shower enclosure may become loose from the
support wall during travel.
FLEETWOOD
Discovery LXE
DEALER CORRECTIVE ACTION:
Follow the repair bulletin to inspect and if necessary, secure the shower
enclosure.
HOLIDAY
RAMBLER:
Armada
MODEL(S)
AFFECTED:
44LE, 40G,44S, 44B,
40P
ATTENTION SERVICE WARRANTY AND PARTS MANAGERS:
ALL APPROVALS, and CLAIM PAYMENTS must go through REV RV
Technical Support at (800) 816-9825
.
SUBJECT:
Shower enclosure
may become loose.
WARRANTY LABOR ALLOWANCE:
KEYWORD(S):
Shower
Product Upgrade 230308REV Shower Enclosure
Issued:
April 2023
Use Flat Rate Codes:
© 2023 REV Recreation Group, Inc.
6312 11 - Inspected/Not Defective
.25 HR Prior Authorization Required
6312 12 - Inspected/Defective/Repaired 2 HR Prior Authorization
Required
If you have any questions concerning this bulletin, contact Dealer
Technical Support at 800-816-9825
This bulletin is supplied for technical information only and is not an authorization for repairs.
Federal law (section 154 of the national traffic and motor vehicle safety act of 1966) requires that: If
you have received a notice of recall or failure to comply from REV Recreation Group or any component
Manufacturer, you must repair or otherwise correct the defects on vehicles remaining in your inventory,
according to the notification, before selling or leasing the vehicles. Any vehicle lessor receiving this recall
notice must forward a copy of the notice to the lessee within ten days.
“It is impossible to know, evaluate and advise the service trade of all conceivable ways
in which service might be done or of the possible hazardous consequences of each way.
Accordingly, anyone who uses a service procedure or tool must first assure that neither personal
safety nor vehicle safety will be jeopardized by the selected service methods.”
Page 1
CAUTION
Park the motorhome on dry, level solid surface. Chock the front wheels to prevent
movement while work is being performed. Set the parking brake. Turn the key off
and remove it from the ignition. Maintain control of the keys until all work is
completed.
Note: Read this entire bulletin before proceeding with repairs.
Follow the steps in the procedure below to inspect, and if necessary, secure the
shower enclosure.
INSPECTION:
Gently pull on the top of the shower wall to see if the wall is loose or if gapping is
present between the shower wall and the support wall at the locations shown on the
diagrams below.
Look up information for specific shower models on the pages below:
• (Pages 3-7): Armada / Discovery LXE
Models: 40G/40P/44B
40G/40P
• (Pages 8-10): Armada
44B
Model: 44LE
• (Pages 11-14): Discovery LXE Model: 44S
Page 2
ARMADA / DISCOVERY LXE
MODELS: 40G/40P/44B
PROCEDURE:
CAUTION
USE A DRILL STOP WHEN DRILLING TO
ENSURE THE PROPER HOLE DEPTH.
1. Lightly make a horizontal mark across the Corian at the top of the frame rails on both sides of
the shower.
1. Carefully remove the sealant on the outside of the vertical shower frame rails.
2. Make sure the door and the stationary glass are supported. Remove the three screws from the
top frame rail using 1/4” ratcheting wrench with a Phillips bit and remove the top rail.
3. Carefully remove the shower door. Two people will be needed to remove the door.
4. Carefully remove the rubber seal around the inside of the shower between the glass and the
frame rail. Make sure to hold the stationary glass. Set the rubber seal aside to re-install later.
5. Carefully remove the stationary glass. Two people will be required to remove the glass. Make
sure the rubber blocks stay in the channel of the frame rail at the bottom of the glass.
6. Remove the vertical frame rails that held the glass in place. Be careful not to hit the ceiling
when removing the frame rails.
7. Find the center of the horizontal mark that was placed on the Corian at the top of both frame
rails. Lightly make a vertical mark on the center of the horizontal mark. The center point of the
horizontal line will give the location to add screws that will be centered under the frame rail
down the wall.
Page 3
CAUTION
INTERIOR WALL MOUNTING
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
8. Measure down 2” from the center mark placed on the Corian at the top of the frame rail. Predrill
a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do not go through
the blocking on the support wall, make sure to use a drill stop. Do not use pre-existing
screw holes. Make sure new drilled holes and screws will go under the frame rail.
This screw will go
through the frame
rail.
This is the placement of
the hole that will need to
be drilled.
9.
Drill the second hole where roughly the middle of the shower door would be, under the existing
screw for the frame rail. Remember to follow the center of the horizontal line down the shower
wall to verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit through the
solid surface, foam, and blocking. Do not go through the blocking on the support wall,
make sure to use a drill stop. Do not use pre-existing screw holes.
This screw will go
through the frame
rail.
This is the placement of
the hole that will need to
be drilled.
10. Drill a third hole in the middle of the first and second screw holes under the existing screw for
the frame rail. Remember to follow the center of the horizontal line down the shower wall to
verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit through the solid
surface, foam, and blocking. Do not go through the blocking of the support wall, make
sure to use a drill stop. Do not use pre-existing screw holes.
Page 4
CAUTION
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
This screw will go
through the frame
rail.
This is the placement of
the hole that will need to
be drilled.
11. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
12. Hold screw up against wall & shower wall to make sure screw is not over 1” out from the Corian
to make sure it will not go through the support wall.
13. Use 3” screws to secure the shower solid surface to the supporting wall.
SIDEWALL MOUNTING
14. Measure down 2” from the mark placed on the Corian at the top of the frame rail, the same as
in step 8. Predrill a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do
not go through the blocking on the support wall, make sure to use a drill stop. Do not use
pre-existing screw holes. Make sure new drilled holes and screws will go under the frame rail.
15. Drill the second hole where roughly the middle of the shower door would be, under the existing
screw for the frame rail the same as in step 9. Remember to follow the center of the horizontal
line down the shower wall to verify the hole will be under the frame rail. Predrill a hole using
1/8” drill bit through the solid surface, foam, and blocking. Do not go through the blocking on
the support wall, make sure to use a drill stop. Do not use pre-existing screw holes.
Page 5
CAUTION
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
16. Drill a third hole in the middle of the first and second screw holes under the existing screw for
the frame rail the same as in step 10. Remember to follow the center of the horizontal line
down the shower wall to verify the hole will be under the frame rail. Predrill a hole using 1/8”
drill bit through the solid surface, foam, and blocking. Do not go through the blocking of the
support wall, make sure to use a drill stop. Do not use pre-existing screw holes.
17. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
18. Hold screw up against wall & shower wall to make sure screw is not over 1” out from the Corian
to make sure it will not go through the paint on the outside wall.
19. Use 3” screws to secure the shower solid surface to the supporting wall.
20. Add sealant to the added screws.
21. Replace the frame rails, make sure the rail is over the top of the new screws. Make sure to add
sealant to the screws for the frame rail.
22. Carefully replace the stationary glass. Make sure the rubber blocks are in the bottom channel
of the frame rail that the glass will sit on.
Page 6
23. Replace the top rail on the shower. Add the screw on the top of the frame
24. rail on the outside wall first, then the center.
25. Replace the door, add the screw on the top of the frame rail on the bedroom side. Make sure
the top frame rail screws are tight.
26. Replace the rubber seal around the inside of the shower and the stationary glass.
27. Replace the sealant on the outside of the vertical shower frame rails.
28. Make sure there is not a gap between the shower and the wall on either side.
29. Water test the shower to make sure there are no leaks.
TOOLS:
DRILL/DRIVER
DRILL STOP
1/8” DRILL BIT
1/4” DRILL BIT
1/4" RATCHETING WRENCH WITH PHILLIPS BIT
SUPPLIES:
CAULK
QTY 6: 3” STAINLESS STEEL FLAT HEAD SCREWS
WARRANTY LABOR ALLOWANCE:
Upgrade 230308REV Shower Enclosure
6312 11 Inspected/Not Defective
.25 HR Prior Authorization Required
6312 12 Inspected/Defective/Repaired
2 HR Prior Authorization Required
Page 7
ARMADA MODEL: 44LE
PROCEDURE:
LINEN CABINET MOUNTING
CAUTION
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
1. Inside the shower on the partial wall to the left, which backs up to the linen cabinet, measure 9
½” from the sidewall to the center of the partial wall and down 1”. Predrill a hole using a 1/8”
drill bit through the solid surface, foam, and blocking. Make sure not to drill through the linen
cabinet on the opposite side of the shower. Use 1/4” drill bit and drill through the solid
surface only. Add a 3” screw with a 18mm polished stainless steel decorative screw cap.
2. Lightly make a horizontal mark across the Corian at the top of the frame rail on bedside wall.
Page 8
3. Carefully remove the sealant on the outside of the vertical frame rails. (No need to remove the
sealant on the frame rail on the partial wall).
4. Make sure the door and the stationary glass are supported. Remove the three screws from the
top frame rail using 1/4” ratcheting wrench with a Phillips bit. Remove the top rail.
5. Carefully remove the shower door. Two people will be needed to remove the door.
6. Carefully remove the rubber seal around the inside of the shower between the glass and the
frame rail. Two people will be needed to hold the stationary glass. Once the seal is removed
the glass will shift. Set the rubber seal aside to re-install later.
7. Carefully remove the stationary glass. Two people will be required to remove the glass. Make
sure the rubber blocks stay in the channel of the frame rail at the bottom of the glass.
8. Remove the bedside vertical frame rail. Be sure not to hit the ceiling with the frame rail. Find
the center of the horizontal mark that was placed on the Corian at the top of the frame rail.
Lightly make a vertical mark on the center of the horizontal mark. The center point of the
horizontal line will give the location to add screws that will be centered under the frame rail
down the wall.
BEDSIDE WALL MOUNTING
9. Measure down 2” from the center mark placed on the Corian at the top of the frame rail. Predrill
a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do not go through
the blocking on the support wall, make sure to use a drill stop. Do not use pre-existing
screw holes. Make sure new drilled holes and screws will go under the frame rail.
10. Drill the second hole where roughly the middle of the decorative tile would be, under the
existing screw for the frame rail. Remember to follow the center of the horizontal line down the
shower wall to verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit
through the solid surface, foam, and blocking. Do not go through the blocking on the
support wall, make sure to use a drill stop. Do not use pre-existing screw holes.
11. Drill a third hole in the middle of the first and second screw holes under the existing screw for
the frame rail. Remember to follow the center of the horizontal line down the shower wall to
verify the hole will be under the frame rail. Predrill a hole using 1/8” drill bit through the solid
surface, foam, and blocking. Do not go through the blocking of the support wall, make
sure to use a drill stop. Do not use pre-existing screw holes.
12. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
13. Hold screw up against the wall and shower wall to make sure the screw is not over 1” out from
the Corian to make sure it will not go through the wall.
14. Use 3” screws to secure the shower solid surface to the supporting wall.
15. Add sealant to the screws.
16. Replace the frame rail.
17. Make sure the frame rail is over the top of the new screws. Make sure to add sealant to the
screws for the frame rail.
18. Carefully replace the stationary glass. Make sure the rubber blocks are in the bottom channel
of the frame rail that the glass will sit on.
19. Replace the top rail on the shower. Add the screws on the top of the frame rail on the bedroom
side first, then the center.
20. Replace the door, add the screw on the top of the frame rail above the door. Make sure all
screws on the top rail are tight.
21. Replace the rubber seal around the inside of the frame rail and the stationary glass.
22. Replace the sealant on the outside of the vertical shower frame rails.
23. Make sure there is not a gap between the shower and the wall.
Page 9
24. Water test the shower to make sure there are no leaks.
TOOLS:
DRILL/DRIVER
DRILL STOP
1/8” DRILL BIT
1/4” DRILL BIT
1/4” RATCHETING WRENCH WITH PHILLIPS BIT
SUPPLIES:
CAULK
QTY 4: 3” STAINLESS STEEL FLAT HEAD SCREWS
QTY 1: DECORATIVE POLISHED STAINLESS STEEL 18MM SCREW COVER
(SOURCED LOCALLY OR THROUGH AMAZON USING KEYWORDS AS SEEN
BELOW)
WARRANTY LABOR ALLOWANCE:
Upgrade 230308REV Shower Enclosure
6312 11 Inspected/Not Defective
6312 12 Inspected/Defective/Repaired
.25 HR Prior Authorization Required
2 HR Prior Authorization Required
Page 10
CAUTION
DISCOVERY LXE MODEL: 44S
PROCEDURE:
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
1. Lightly make a horizontal mark across the Corian at the top of the frame rails on both sides of
the shower.
2. Carefully remove the sealant on the outside of the vertical shower frame rails.
3. Make sure the door and the stationary glass are supported. Remove the three screws from the
top frame rail using 1/4” ratcheting wrench with a Phillips bit. Remove the top rail.
4. Carefully remove the shower door. Two people will be needed to remove the door.
5. Carefully remove the rubber seal around the inside of the shower between the glass and the
frame rail. Make sure to hold the stationary glass. Once the seal is removed the glass will shift.
Set the rubber seal aside to re-install later.
6. Carefully remove the stationary glass. Two people will be required to remove the glass. Make
sure the rubber blocks stay in the channel of the frame rail at the bottom of the glass.
7. Remove the vertical frame rails on both wall sides that held the glass in place. Be careful not to
hit the ceiling when removing the frame rails.
8. Find the center of the horizontal mark that was placed on the Corian at the top of both frame
rails. Lightly make a vertical mark on the center of the horizontal mark. The center point of the
horizontal line will give the location to add screws that will be centered under the frame rail
down the wall.
INTERIOR BEDROOM WALL MOUNTING
9. Measure up 21” from the top of the shower base. Follow the center of the horizontal mark
placed at the top of the frame rail to assure it is centered under the frame rail.
Page 11
CAUTION
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
10. Predrill a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do not go
through the blocking on the support wall, make sure to use a drill stop. Do not use preexisting screw holes. Make sure the new drilled holes will be centered under the frame rail.
11. Drill a second hole 49” up from the top of the shower base. Follow the center of the horizontal
mark placed at the top of the frame rail to assure it is centered under the frame rail.
12. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
13. Hold screw up against wall & shower wall to make sure screw is not over 1” out from the Corian
to be sure it will not go through the the support wall.
14. Use 3” screws to secure the shower solid surface to the supporting wall. When adding the
screws squeeze the shower and the door frame together. Make sure the screw does not go
through the wall in the bedroom, make sure to use a drill stop.
Page 12
CAUTION
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
INTERIOR REAR TOILET WALL MOUNTING
15. Measure up 20 1/2” from the top of the shower base. Follow the center of the horizontal
mark placed at the top of the frame rail to assure it is centered under the frame rail.
16. Predrill a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do not go
through the blocking on the support wall, make sure to use a drill stop. Do not use preexisting screw holes. Make sure the new drilled holes will go under the frame rail.
17. Measure up 49 1/2” from the top of the shower base. Follow the center of the horizontal mark
placed at the top of the frame rail to assure it is centered under the frame rail.
Page 13
CAUTION
USE A DRILL STOP WHEN DRILLING
TO ENSURE THE PROPER HOLE
DEPTH.
18. Predrill a hole using a 1/8” drill bit through the solid surface, foam, and blocking. Do not go
through the blocking on the support wall, make sure to use a drill stop. Do not use preexisting screw holes. Make sure the new drilled holes will go under the frame rail.
19. Once the 1/8” holes have been predrilled, use 1/4” drill bit and redrill the holes going through
the solid surface only.
20. Hold screw up against wall and shower wall to make sure screw is not over 1” out from the
Corian to be sure it will not go through the wall.
21. Use 4 1/2” screws to secure the shower solid surface to the supporting wall.
22. Add sealant to the screws.
23. Replace the frame rails, make sure the rail is over the top of the new screws. Make sure to add
sealant to the screws for the frame rail.
24. Carefully replace the stationary glass. Make sure the rubber blocks are in the bottom channel
of the frame rail that the glass will sit on.
25. Replace the top rail on the shower. Add the screw at the rear toilet side first, then the center
frame rail.
26. Replace the door, add the screw on the top of the frame rail on the bedroom side. Make sure
the top frame rail screws are tight.
27. Replace the rubber seal around the inside of the shower and the stationary glass.
28. Replace the sealant on the outside of the vertical shower frame rails.
29. Make sure there is not a gap between the shower and the wall on either side.
30. Water test the shower to make sure there are no leaks.
TOOLS:
DRILL/DRIVER
DRILL STOP
1/8” DRILL BIT
1/4” DRILL BIT
1/4” RATCHETING WRENCH WITH PHILLIPS BIT
SUPPLIES:
CAULK
QTY 2: 3” SCREWS
QTY 2: 4 1/2” SCREWS
WARRANTY LABOR ALLOWANCE:
Upgrade 230308REV Shower Enclosure
6312 11 Inspected/Not Defective
6312 12 Inspected/Defective/Repaired
.25 HR Prior Authorization Required
2 HR Prior Authorization Required
Page 14
Recall 230308REV Affected Unit Serial Numbers
Model Year 2022 Fleetwood Discovery LXE
REV Unit
Identification #
Chassis VIN #
724BN4438675
724BN4438704
724GN4438844
724GN4438865
724SN4438712
724BN4438749
724GN4438789
724BN4438794
724BN4438888
724GN4438848
724BN4438850
724BN4438790
724SN4438784
724BN4438897
724BN4438930
724BN4438960
724BN4438965
724BN4438967
724GN4438971
4UZFCGFE0PCUD8272
4UZFCGFE0PCUG4919
4UZACGFE3PCUE6666
4UZACGFE9PCUF3346
4UZFCGFE9PCUG4921
4UZFCGFE5PCUG4916
4UZACGFEXPCUE6664
4UZFCGFE0PCUG4922
4UZFCGFE4PCUG4924
4UZACGFE5PCUE6667
4UZFCGFE9PCUG4918
4UZFCGFE7PCUG4920
4UZFCGFE7PCUG4917
4UZFCGFE7PCUG7221
4UZFCGFE9PCUG7222
4UZFCGFE1PCUG9322
4UZFCGFE2PCUG4923
4UZFCGFEXPCUG9321
4UZACGFE6PCUG7219
Model Year 2022 Holiday Rambler Armada
REV Unit
Identification #
Chassis VIN #
638LN4438700
4UZFCGFE2PCUD8273
Model Year 2023 Fleetwood Discovery LXE
REV Unit
Identification #
Chassis VIN #
724BP4439000
724BP4439051
724SP4439081
724BP4439079
724SP4439142
4UZFCGFE6PCUG7212
4UZFCGFE7PCUG9325
4UZFCGFE5PCUG9324
4UZFCGFE4PCUH0738
4UZFCGFE1PCUH6934
Model Year 2023 Fleetwood Discovery LXE
REV Unit
Identification #
Chassis VIN #
724SP4439058
724GP4439059
724BP4439117
724GP4439194
724BP4439139
724SP4439163
724SP4439167
724BP4439222
724BP4439259
724GP4439262
724BP4439284
724BP4439315
724SP4439317
724BP4439375
724SP4439263
724SP4439441
724SP4439444
724BP4439411
724BP4439483
724GP4439448
724BP4439523
724SP4439450
724SP4439668
724SP4439555
724SP4439674
724BP4439594
724BP4439592
724GP4439669
724SP4439564
724BP4439700
724BP4439726
724BP4439760
4UZFCGFE6PCUH0739
4UZACGFE9PCUH1572
4UZFCGFE7PCUH6937
4UZACGFEXPCUK4118
4UZFCGFE5PCUH6936
4UZFCGFEXPCUH9847
4UZFCGFE3PCUH6935
4UZFCGFE3PCUH9849
4UZFCGFE9PCUJ5058
4UZACGFE8PCUK4120
4UZFCGFEXPCUK4111
4UZFCGFE1PCUL0511
4UZFCGFE9PCUL0515
4UZFCGFE7PCUK9105
4UZFCGFE7PCUL0514
4UZFCGFE2PCUH0740
4UZFCGFE3PCUL0512
4UZFCGFE5PCUL0513
4UZFCGFE4PCUL6173
4UZACGFE9PCUL7717
4UZFCGFE8PCUL6175
4UZFCGFE0PCUL6171
4UZFCGFE1PCUM2349
4UZFCGFE2PCUL7709
4UZFCGFE9PCUL6198
4UZFCGFE7PCUL6197
4UZFCGFE5PCUL6196
4UZACGFEXPCUM2358
4UZFCGFE3PCUL6195
4UZFCGFE7PCUM5594
4UZFCGFE2PCUM5597
4UZFCGFE9PCUM5595
771TG4420945
4UZFCGCY5GCHE6832
771AG442100
1
4UZACGCY6GCHH0549
771GG442100
3
4UZFCGCYXGCHF2996
771TG442100
5
4UZFCGCY1GCHF2997
771GG442104
4UZFCGCY7GCHE6833
Page 15
Recall 230308REV Affected Unit Serial Numbers
Model Year 2023 Holiday Rambler Armada
REV Unit
Identification #
Chassis VIN #
638BP4438995
638BP4439047
638LP4439140
638BP4439171
638BP4439112
638BP4439119
638LP4439220
638BP4439218
638BP4439252
638BP4439288
638LP4439290
638LP4439380
638LP4439496
638LP4439479
638LP4439626
638BP4439526
638LP4439720
4UZFCGFE8PCUG7213
4UZFCGFE3PCUG9323
4UZFCGFEXPCUH6933
4UZFCGFE4PCUH3512
4UZFCGFE8PCUH3514
4UZFCGFE6PCUH3513
4UZFCGFE1PCUH9848
4UZFCGFEXPCUH3515
4UZFCGFE7PCUK1764
4UZFCGFE0PCUJ5059
4UZFCGFE1PCUK4112
4UZFCGFE9PCUK9106
4UZFCGFE6PCUL6174
4UZFCGFE2PCUL6172
4UZFCGFEXPCUM2348
4UZFCGFE0PCUL7708
4UZFCGFE1PCUM0374
pg. 16