561065760C

561 065 760 C
Assembly Instructions
Installation of original remote start feature accessory,
Volkswagen Passat GP
Supplied in the kit:
◆ 1 x Wiring harness remote start feature
with relay housing1)
◆ 4 x Plug connectors (4B0 972 623)
1)
◆
◆
1 x Fixing material
1 x Installation instructions
see also wiring harness remote start feature overview on page 2.
Special tools, test and measuring equipment, and other components required:
◆ Torx driver bits (set)
◆ -VAS 1978- wiring harness repair set
◆ Flat-headed screwdriver
◆ Vehicle diagnosis, measurement and information
system -VAS 505X◆ Side cutters
Accessories:
(not included in the kit, if necessary order separately by using the vehicle's spare parts catalogue and the customer‘s VIN)
◆
◆
◆
◆
Vehicle key with remote start feature with 4 buttons plus panic button
4H0 951 253 A Starter relay printed with "645" 2)
BCM -J519- 3)
Contact switch -F266- 4)
2)
only for vehicles with keyless access
3)
BCM high+ is required (for example all vehicles with factory-fitted fog lights and PR no. 8WH). If necessary check with vehicle
diagnostics, measurement and information system
4)
only if not present in the vehicle (see also “Installing the contact switch -F266-” on page 10)
Procedure:
WARNING
Improper installation procedures can cause serious personal injury.
● Installation should be performed only by a qualified technician.
● Read all instructions thoroughly before starting.
● Observe all safety precautions when working under a vehicle.
● Beware of sharp edges to help prevent cuts.
● Always wear safety glasses to help protect eyes.
● Always wear protective gear as gloves and use caution when using hand tools.
WARNING
Using unsuitable or damaged sockets and connecting cables and disregarding accepted safety
practices may cause short circuits, accidents, and serious or fatal personal injury.
● Never use damaged sockets and connecting cables. Check connectors and cables for damage
before use.
● Never allow connectors to come into contact with moisture, water and other fluids.
◆
◆
◆
◆
Note
The remote start feature can only be retrofitted on vehicles with an automatic transmission.
The installation of the original retrofitting remote start feature must be carried out by a competent
workshop. Special tools and the accompanying literature specific to the car are required for proper
installation and function. Incorrect installation may damage the vehicle.
Secure the wires so that they cannot come into contact with any rotating or other moving parts and so
that they cannot chafe against any sharp metal or plastic edges.
All rights to make technical changes without notice are reserved.
1
Original retrofitting remote start feature
1.1
Wiring harness remote start feature overview
1 - Additional relay housing
◆ Installation under the vehicle's relay housing
◆ With two relays plugged in
◆ With one empty relay socket
2 - Y-adapter
◆ With terminal pin and plug connector
3 - Single wire to the rotary light switch
◆ Black/violet, 0.5 mm² with terminal pin
◆ Single wire red, 0.5 mm² with plug connector
4 - Single wire to starter
◆ Single wire red, 4.0 mm² with terminal pin (➝ starter)
5 - Multi-wire cable to the engine control unit
◆ Single wire violett/white, 0.5 mm² with terminal pin
◆ Single wire blue/green, 0.5 mm² with terminal pin
◆ Single wire blue/red, 0.5 mm² with terminal pin
◆ Single wire red/black, 0.35 mm² with terminal pin
◆ Single wire red/white, 0.5 mm² with terminal pin
6 - Multi-wire cable to steering column control unit -J527or electronic steering column lock control unit -J764◆ Single wire red/violet, 0.5 mm² with terminal pin
◆ Single wire red, 0.5 mm² with plug connector
◆ Single wire red/black, 0.35 mm² with terminal pin
◆ Single wire black, 0.35 mm² with plug connector
◆ Single wire black, 0.5 mm² with terminal pin
◆ Single wire brown, 0.5 mm² with ring eye
7 - Multi-wire cable to on-board power control unit
◆ Single wire violett/white, 0.5 mm² with plug connector
◆ Single wire black, 0.35 mm² with terminal pin
◆ Single wire red/blue, 0.35 mm² with terminal pin
◆ Single wire red/white, 0.5 mm² with terminal pin
1.2
6
5
4
2
1
3
VWZ-0267
Installation overview
1 - Steering column control unit -J527- or electronic
steering column lock control unit -J764◆ installed underneath the steering column
2 - BCM -J519◆ mounted on the relay and fuse box holder
3 - Start relay 1
◆ mounted in the relay and fuse box holder
4 - Rotary light switch
◆ on the driver's side dashboard
5 - Relay and fuse box holder
◆ in the passenger-side footwell
6 - Cable inlet
◆ from the interior to the engine compartment. Please use part
of service/maintenance repair grommet
7 - Terminal 30
◆ in the electronics box in the engine compartment
8 - Engine control unit -J623◆ next to the relay and fuse box holder in the engine
compartment
9 - Starter
2
7
9
8
7
6
5
4
3
2
1
VWZ-0266
Original retrofitting remote start feature
1.3
Supplied plug connectors
2
1 - 4B0 972 623
◆ 4pc supplied in the kit
2 - 8E0 972 763
◆ part of the wiring harness remote start feature
(see overview)
1
VWZ-0268
1.4
Overview of terminal pins on plug connectors
1.4.1
BCM -J519-:
52
42
Note
The three plug connectors on the BCM are different colours and
have different mechanical encodings -arrow-. The numbering on
the plug connectors is identical.
28
25
29
12
41
24
1
11
VWZ-0052
1.4.2
Rotary light switch:
6
10
1
5
VWZ-0060
1.4.3 Steering column control unit -J527or electronic steering column lock control unit -J764-:
9
16
1
8
VWZ-0055
1.4.4
Engine control unit -J623-:
1 2
7
28
5 6 73
94
3
VWZ-0054
3
Original retrofitting remote start feature
1.5
Remove the addtional Relay Housing
from the Kit. (Shows under 1.1)
Preparatory work
 Disconnect battery.
 ELSA; repair group
27
 Disconnect the left dashboard
 ELSA; repair group 97
relay housing.
 Remove the engine cover.
 ELSA; repair group 10
 Remove air cleaner.
 ELSA; repair group 23
1.6

Adapt the vehicle wiring harness
Adapt the vehicle wiring harness as shown on the table and tick
off every work step in the "Completed" column of the table.
Component
BCM -J519terminal pins 1.4.1




Adaptation step
Press the terminal pin on the brown plug connector out of
chamber C31 and insulate it.
Press the terminal pin on the brown plug connector out of
chamber C14 and push it into the white plug connector in
chamber B13 until it locks in place.
Press the terminal pin on the white plug connector out of
chamber B29 and insulate it.
Press the terminal pin on the white plug connector out of
chamber B28 and push it into the black plug connector in
chamber A3 until it locks in place.
Completed
Applies to: Vehicles without keyless access:
Component
Adaptation step
Completed
Steering column control  Press the terminal pin out of chamber A14 and push it into
chamber A7 until it locks in place. If in chamber A7 a terminal
unit -J527pin is located, just isolate the terminal pin out of chamber A14.
terminal pins 1.4.3
Applies to: Vehicles with keyless access:
Component
Adaptation step
Completed
Electronic steering column  Press the terminal pin out of chamber A8 and insulate it only
lock control unit -J764if located in the vehicle).
terminal pins 1.4.3
4
Original retrofitting remote start feature
1.7
Additional relay housing
Note
Remove the addtional housing from the kit and use empty
relay places in the relay pannel above the BCM
Applies to: Vehicles with keyless access:
 Unlock starter relay -2- printed with "507" and pull it out of the
relay socket. (Relay Place Nr. 7)
Applies to: Vehicles without keyless access:
 Unlock starter relay -2- printed with "645" and pull it out of the
relay socket. (Relay Place Nr. 7)
Continue for all vehicles:
Note
The starter relay printed with "645" is not included in the kit and
must order separately for vehicles with keyless access (see
"Accessories" on page 1).
5
Original retrofitting remote start feature
1.8
Connect the remote start feature wiring harness
in the vehicle interior
WARNING
Never unplug the connector on the airbag control unit or
connect parts of the wiring harness to wires leading to the
airbag control unit.
the Kl.15 relay mounted in the relay and fuse box
Place “9“ and pull it out of the relay socket.
−Press the terminal pin on the relay socket out of chamber A5.
 Connect this terminal pin with the plug connector of the
Y-adapter (see page 1, 1.1, -2- ) from remote start feature
wiring harness.
 Push the free terminal pin from the Y-adapter in chamber A5 on
the relay socket.
 Push the relay -1- back in the relay and fuse box holder.
−Unlock

Connect the remote start feature wiring harness from the kit in
the interior of the vehicle in accordance with the tables and tick
off every work step in the "Completed" column of the table.
Wire colour
red/blue

black

red/white

violet/white



Wire colour
black/violet





6
Connection on the plug connectors for the BCM -J519Completed
 Wiring harness remote start feature overview, -6 terminal pins 1.4.1
Lock the terminal pin on the red/blue wire into place in the white connector
in chamber B14.
Lock the terminal pin on the black wire into place in the brown connector in
chamber C31.
Lock the terminal pin on the red/white wire into place in the brown
connector in chamber C34.
Press the terminal pin on the brown plug connector out of chamber C30.
Push this terminal pin into chamber 1 of a supplied plug connector  1.3 -1-.
Connect this plug connector with the plug connector of the violet/white wire
from remote start feature wiring harness.
Connection to the vehicle's rotary light switch
Completed
 Wiring harness remote start feature overview, -2 terminal pins 1.4.2
Disconnect the plug connector on the vehicle's rotary light switch.
Press the terminal pin on the plug connector out of chamber A4.
Push this terminal pin into chamber 1 of a supplied plug connector  1.3 -1-.
Connect this plug connector with the plug connector of the red wire from
remote start feature wiring harness.
Push the terminal pin from the black/violet wire in the connector in chamber A4.
Original retrofitting remote start feature
Applies to: Vehicles without keyless access:
Wire colour Connection on the plug connector for the steering column control unit -J527- Completed
 Wiring harness remote start feature overview, -5 terminal pins 1.4.3
black
 Lock the terminal pin on the black wire into place in the connector in
chamber A14.
red/black
 Press the terminal pin on the plug connector out of chamber A6.
 Push this terminal pin into chamber 1 of a supplied plug connector  1.3 -1-.
 Connect this plug connector with the plug connector of the black wire from
remote start feature wiring harness.
 Push the terminal pin from the red/black wire in the connector in chamber A6.
red/violet
 Press the terminal pin on the plug connector out of chamber A1.
 Push this terminal pin into chamber 1 of a supplied plug connector  1.3 -1-.
 Connect this plug connector with the plug connector of the red wire from
remote start feature wiring harness.
 Push the terminal pin from the red/violet wire in the connector in chamber A1.
brown
 Screw the ring eye on the brown wire onto the steering column earthing point.
Applies to: Vehicles with keyless access:
Wire colour Connection on the plug connector for the electronic steering column lock Completed
control unit -J764 Wiring harness remote start feature overview, -5 terminal pins 1.4.3
black
 Lock the terminal pin on the black wire into place in the connector in
chamber A8.
red/black
 Press the terminal pin on the plug connector out of chamber A12.
 Push this terminal pin into chamber 1 of a supplied plug connector  1.3 -1-.
 Connect this plug connector with the plug connector of the black wire from
remote start feature wiring harness.
 Push the terminal pin from the red/black wire in the connector in chamber A12.
red/violet
 Press the terminal pin on the plug connector out of chamber A2.
 Push this terminal pin into chamber 1 of a supplied plug connector  1.3 -1-.
 Connect this plug connector with the plug connector of the red wire from
remote start feature wiring harness.
 Push the terminal pin from the red/violet wire in the connector in chamber A2.
brown
 Screw the ring eye on the brown wire onto the steering column earthing point.
7
Original retrofitting remote start feature
1.9
Lay the remote start feature wiring harness in the
vehicle's engine compartment and connect it

Lay the not connected part of the wiring harness through the
rubber grommet -arrow- in the bulkhead to the engine
compartment.
 Lay the multi-wire with 5 cables to the engine control unit and
attach it to the existing cables and the vehicle's holders using
cable ties.
VWZ-0117

Connect the 5 cables to the larger of the two plug connectors
on the engine control unit in accordance with the
corresponding table. Tick off each work step in the
"Completed" column of the table. Cross out tables which are
not required.
Note
Before plugging in additional terminal pins the blind plugs must
be removed from the corresponding chamber of the plug
connector. Also unlock and isolate original terminal(s) if present
in chamber K45, K23 or B23.
Applies to: Vehicles with 2.0l TDI engine
Wire colour
Handling
Completed
 Wiring harness remote start feature overview, -4 terminal pins 1.4.4
blue/red
 Lock the terminal pin on the blue/red wire into place in the connector on
the engine control unit in chamber K25.
blue/green
 Lock the terminal pin on the blue/green wire into place in the connector
on the engine control unit in chamber K26.
 Lock the terminal pin on the violet/white wire into place in the connector
violet/white
on the engine control unit in chamber K44.
red/black
 Lock the terminal pin on the red/black wire into place in the connector on
the engine control unit in chamber K45.
 Lock the terminal pin on the red/white wire into place in the connector on
red/white
the engine control unit in chamber K88.
Applies to: Vehicles with 1.8l TSI engine
Wire colour
Handling
Completed
 Wiring harness remote start feature overview, -4 terminal pins 1.4.4
 Lock the terminal pin on the violet/white wire into place in the connector
violet/white
on the engine control unit in chamber B62.
red/white
 Lock the terminal pin on the red/white wire into place in the connector on
the engine control unit in chamber B67.
red/black
 Lock the terminal pin on the red/black wire into place in the connector on
the engine control unit in chamber B68.
 Lock the terminal pin on the blue/green wire into place in the connector
blue/green
on the engine control unit in chamber B87.
blue/red
 Lock the terminal pin on the blue/red wire into place in the connector on
the engine control unit in chamber B88.
8
Original retrofitting remote start feature
Applies to: Vehicles with 2.5l FSI engine
Wire colour
Handling
Completed
 Wiring harness remote start feature overview, -4 terminal pins 1.4.4
 Lock the terminal pin on the violet/white wire into place in the connector
violet/white
on the engine control unit in chamber K20.
red/black
 Lock the terminal pin on the red/black wire into place in the connector on
the engine control unit in chamber K23.
red/white
 Lock the terminal pin on the red/white wire into place in the connector on
the engine control unit in chamber K74.
blue/green
 Lock the terminal pin on the blue/green wire into place in the connector
on the engine control unit in chamber K75.
blue/red
 Lock the terminal pin on the blue/red wire into place in the connector on
the engine control unit in chamber K76.
Applies to: Vehicles with 3.6l FSI engine
Wire colour
Handling
Completed
 Wiring harness remote start feature overview, -4 terminal pins 1.4.4
 Lock the terminal pin on the red/black wire into place in the connector
red/black
on the engine control unit in chamber B23.
red/white
 Lock the terminal pin on the red/white wire into place in the connector
on the engine control unit in chamber B24.
violet/white
 Lock the terminal pin on the violet/white wire into place in the connector
on the engine control unit in chamber B39.
blue/green
 Lock the terminal pin on the blue/green wire into place in the connector
on the engine control unit in chamber B52.
blue/red
 Lock the terminal pin on the blue/red wire into place in the connector on
the engine control unit in chamber B74.






Lay the red single wire with terminal pin to the starter of the
vehicle and attach it to the existing cables and the vehicle's
holders using cable ties.
Remove the protective cap from the starter.
Release and disconnect connector -1-.
Remove the socket housing and insulate the terminal pin of the
wire.
Put the terminal pin of the red single wire from the remote start
feature wiring harness in the socket housing an connect it to
the starter.
Instal the protective cap on the starter.
VWZ-0304
9
Original retrofitting remote start feature
1.10
Installing the contact switch -F266-
Note
Retrofitting only if contact switch -F266- is not present in the
vehicle.
 Remove the vehicle's hood lock.
 ELSA; repair group 55
 Fit the contact switch in the hood lock. Pull the pin connector -1for the contact switch through the installation bay for the hood
lock.
 ELSA; repair group 55
 Lay the wires for the contact switch parallel to the control wire
or the hood lock.
1
Note
◆ The anti-theft warning system connection to the vehicle wiring
harness is located in the engine compartment on the cooler
intake near the left headlight.
◆ The connections for the anti-theft warning system are
protected against moisture by adhesive tape.
 Connect the pin connector -1- to the anti-theft warning system
connection.
 Secure the wire for the contact switch to the existing holders or
vehicle wiring using the cable ties supplied.
1.11
VOT-1840
Coding the remote start feature
 Connect the battery
 ELSA; repair group 27
◆
◆
Note
After connecting the battery, ensure that the vehicle
accessories (radio, clock, electrical windows) are checked in
accordance with the workshop manual.
After fitting is completed, the ESP light may light up. In this
case, basic setting of the steering angle sensor -G85- must be
carried out.

Connect a vehicle diagnostics, measurement and information
system -VAS 505X- to the vehicle.
 Electrical system, repair group 97; wiring, vehicle diagnostics,
measurement and information systems; connecting a vehicle
diagnostics, measurement and information system -505X-.
 Select the operating mode "Guided Troubleshooting" and then
the respective vehicle within the vehicle diagnostics,
measurement and information system -VAS 505X-.
 After querying the control units, select the "Functions/
component selection" via the button "Jump" and then
sequentially the following menu options:
◆ Software version management
◆ Adapting Software
◆ Perform conversion / retrofit
 Enter the 5 character action code "3740D".
The online connection is created after code entry and the
software update carried out.
 Quit the "Guided Troubleshooting" using "Go to".
All error memory entries are deleted.
10
VAS 5051 B
W00-10343
Original retrofitting remote start feature
1.12
Concluding work and checking the remote start
feature
 Teach in all of the new vehicle keys.
 Vehicle electronics; Electrical system;
repair group 96; lights,
lamps, switches - internal; anti-theft protection; immobilizer;
ignition key; ignition key adaptation
 Separate the connection to the vehicle diagnostics,
measurement and information system -VAS 505X-.
The prerequisite conditions for all of the following work steps
described in the "Remote start feature" chapter of the vehicle
manual must be complied with!
 Perform a function and safety check on the "Remote start
features":
◆ Check that the engine starts with the vehicle key in the
ignition switch.
◆ Lock the vehicle from the outside by pressing the  button on
the vehicle key.
◆ Start the engine with the buttons on the vehicle key as
follows: Press the  button once and then press the  button
twice within 3 seconds.
◆ Check whether the engine can be switched off by pressing
the  button on the vehicle key.
◆ Lock the vehicle from the outside again by pressing the
 button on the vehicle key.
◆ Start the engine with the buttons on the vehicle key again:
Press the  button once and then press the  button twice
within 3 seconds.
◆ Check whether the engine can be switched off by pressing
the button on the vehicle key.
◆ Briefly start the engine using the vehicle key in the ignition
switch and switch it off again. Then leave the vehicle key in
the ignition switch. Check whether the engine can be started
as described above by pressing the  and  buttons on the
vehicle key. This should not be possible if the vehicle key is
in the ignition switch!

Secure the remote start feature wiring harness to existing wires
or brackets to help prevent rattles.
 Replace all disassembled components in reverse order.
When handing over the vehicle, please refer the customer to
the "Remote start feature" chapter in the vehicle manual and
provide them with these installation instructions.
11
Original retrofitting remote start feature
© 2014 Volkswagen Accessories
No reprint, reproduction, or translation of this manual is permitted, even in excerpts, without the
express written consent of Volkswagen Accessories. Volkswagen Accessories expressly reserved
all rights under applicable copyright law. Subject to change.
Original retrofitting remote start feature, 11.2014