No. 20-20
Service Bulletin Details
Public Details for: No. 20-20
Installation and conversion instructions for the sport exhaust system in the panamera e-hybrids
Models from 2023
2023 PORSCHE PANAMERA 4 E-HYBRID |
Models from 2022
2022 PORSCHE PANAMERA 4 E-HYBRID |
Models from 2021
2021 PORSCHE PANAMERA 4 E-HYBRID |
Installation and Conversion Instructions Panamera (971) 20/20 ENU 2601 2 Sports Exhaust System - Silver (0P8) / Black (0P9) Revision: This bulletin replaces bulletin Group 2 20/20, dated May 19, 2021. Model Year: As of 2021 Vehicle Type: Panamera 4 E-Hybrid / Panamera 4 E-Hybrid Executive / Panamera 4 E-Hybrid Sport Turismo including related Platinum Edition variants Engine Type: DGP (basic engine) = V6 / 2.9 liter with 243 kW (330 hp); System power 340 kW (462 hp) • Cause: DGPA with performance class D0D = 243 kW (330 hp) Retrofitting Figure 1 Note: In the sports exhaust system, the signal for activating the flaps in the rear silencers (NSD) comes from the respective current map in the DME control unit. The driving status and accelerator pedal position, for example, are decisive factors. The sports exhaust system can be switched on and off separately using the Porsche Communication Management system (PCM Figure 1). To do this, select the menu “Car”, then “Drive” and then “Sports exhaust system”. The sports exhaust system is also active in the “SPORT” or “SPORT PLUS” driving modes. The engine power and exhaust behavior of the vehicle are not affected. Tequipment Jun 29, 2023 Page 1 of 21 2 Panamera (971) 2601 ENU 20/20 Installation and Conversion Instructions The sports exhaust system is also available straight from the factory for new vehicles by requesting optional equipment ‘0P8 – Sports exhaust system (Brushed stainless steel look tailpipe)’ or ‘0P9 – Sports exhaust system (Black chrome-plated look tailpipe)’. Part No.: ONLY vehicles with a short wheelbase (0E1): 971.044.232.A 971.044.232.B Sports exhaust system – Tailpipe in Silver chrome-plated look, set Sports exhaust system – Tailpipe in Black chrome-plated look, set ONLY vehicles with long wheelbase (0E2): 971.044.232.C 971.044.232.D Sports exhaust system – Tailpipe in Silver chrome-plated look, set Sports exhaust system – Tailpipe in Black chrome-plated look, set Parts list: Figure 2 Jun 29, 2023 Page 2 of 21 Tequipment Installation and Conversion Instructions Panamera (971) 20/20 ENU 2601 2 955.111.108.30 2x Clamp, ∅ 70 (front silencer/catalytic converter) Figure 2 -1- 971.253.209.CK1 1x Front silencer assembly (0E1) Figure 2 -2- 971.253.209.CL1 1x Front silencer assembly (0E2, not shown) 958.111.220.10 2x N .910.793.01 10 x 971.253.607.AY 1x Clamping sleeve, ∅ 65 x 88 (front silencer/rear silencer) Figure 2 -3Hexagon-head bolt, M8 x 16 (exhaust system and connecting strut) Figure 2 -4Rear silencer ASSY, left Figure 2 -5- 971.253.608.AY 1x Rear silencer ASSY, right Figure 2 -6- N .903.425.02 4x Speed nut, M6 x 19.5 x 18 – VW602 49 Figure 2 -7- 999.073.594.01 4x Lens-head screw, M6 x 12 PA Figure 2 -8- — — —1 1x Sports tailpipe, silver chrome-plated, outer left Figure 2 -9- — — —1 1x Sports tailpipe, silver chrome-plated, inner left Figure 2 -10- — — —1 1x Sports tailpipe, silver chrome-plated, inner right Figure 2 -11- — — —1 1x Sports tailpipe, silver chrome-plated, outer right Figure 2 -12- — — —1 1x Sports tailpipe, black chrome-plated, outer left (not shown) — — —1 1x Sports tailpipe, black chrome-plated, inner left (not shown) — — —1 1x Sports tailpipe, black chrome-plated, inner right (not shown) — — —1 1x Sports tailpipe, black chrome-plated, outer right (not shown) 971.907.159.AT 1x Engine noise control unit Figure 2 -13- 4H0.907.601.E 1x Engine noise pulse sender Figure 2 -14- N.908.877.03 3x M6 hexagon nut, self-locking Figure 2 -15- 971.044.211 1x 999.513.052.40 15 x Wire harness assembly for engine noise control unit/pulse sender – Left-hand drive (LHD) vehicle Figure 2 -16Tie-wrap, 4.8 x 188 (not shown) 999.650.398.12 3x Cable shoe (ring eyelet), A6-1 (not shown) 1 ONLY contained in respective set. Information ONLY in the event of repairs/replacement: Items WITHOUT a part number in the parts list can be found/ordered from the Porsche Electronic Parts Catalog = PET. Check model year and vehicle equipment (I-no.) in the standard catalog! Material: 000.043.172.00 1x Sealing cord ——— 1x Commercially available rust solvent, e.g. WD40 Tequipment Jun 29, 2023 Page 3 of 21 2 Panamera (971) 2601 Tool: ENU Installation and Conversion Instructions 20/20 ——— 1x Wrapping tape (commercially available) ——— 2x Auxiliary line (Tecalan or Teflon hose) approx. 1,500 mm long P90999 - P90999 - PIWIS Tester 4 Nr.166 - Chain-type pipe cutters Nr.166-1 - Ratchet-type pipe cutters Nr.90 Pos.1 - Torque wrench Nr.155 Pos.1 - Set of press-out tools VAS 6931 Transmission and gearbox jack VAS 5908 Battery Charger, 90 A VAS 6780 Body saw VAS 1978/1A Crimping pliers Assembly: 1 Preparatory work 1.1 Drive the vehicle onto a lifting platform. Workshop Manual '4X00IN Raising the vehicle' 1.2 Connect battery charger 90A. Workshop Manual '2X00IN Battery trickle charge' 1.3 Remove cowl panel cover. Workshop Manual '508719 Removing and installing cowl panel cover' 1.4 Remove wiper motor with linkage. Workshop Manual '921919 Removing and installing wiper link' 1.5 Removing cover under dashboard. Workshop Manual '702219 Removing and installing cover under dashboard' 1 2 3 1.6 Jun 29, 2023 Page 4 of 21 – Dashboard cover – Inner door sill trim (front) – Diagnostic socket 1.5.1 Left-hand drive: ONLY left side ( Figure 5 -1-) 1.5.2 Right-hand drive: ONLY right side Remove (front) inner door sill trim. Workshop Manual '680519 Removing and installing inner (front) door sill trim' 1.6.1 Left-hand drive: ONLY left side ( Figure 5 -2-) 1.6.2 Right-hand drive: ONLY right side Tequipment Figure 5 Installation and Conversion Instructions 1.7 2 Panamera (971) 20/20 ENU 2601 2 Remove diagnostic socket (under dashboard Figure 6). 1.7.1 Press locking lugs (4 x) on diagnostic socket at the same time ( Figure 6 -A-). 1.7.2 Pull diagnostic socket forward out of the dashboard retaining frame and remove it ( Figure 6 -B-). Install engine noise control unit and pulse sender Figure 6 – Installation positions on LHD vehicle ( Figure 7 -A-) A B 1 2 2.1 – – – – Left-hand drive Right-hand drive Engine noise pulse sender Engine noise control unit Position engine noise control unit on M6 studs (2 x) in the plenum panel and secure with two M6 hexagon nuts (2 x) ( Figure 7). Tightening torque 5 Nm (3.7 ftlb.) +/-0.75 Nm (0.6 ftlb.) 2.2 Figure 7 Guide pin on underside of engine noise pulse sender into the bore on the holder in the plenum panel. Secure engine noise pulse sender, facing the windscreen, with an M6 hexagon nut (1 x) in the plenum panel holder ( Figure 7). Tightening torque 5 Nm (3.7 ftlb.) +/-0.75 Nm (0.6 ftlb.) NOTICE Incorrect line routing • Risk of damage to lines and hoses • Malfunction and fault memory entry on control unit Avoid small bending radii when routing lines. File down edges and burrs in the routing area or mask them with adhesive tape. Tequipment Jun 29, 2023 Page 5 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 Maintain a sufficient distance from components exposed to high temperatures while driving. 2.3 Route electric wire harness in the plenum panel to the passenger compartment. Electric wire harness connections ( Figure 8): 1 2 3 4 5 – Engine noise pulse sender connector (2-pin) – Engine noise control unit connector (6-pin) – Cable shoe (ring eyelet), A6 (ground) – Double connector lines (power supply) – 2-pin connector (CAN bus) Figure 8 2.3.1 Connect electric plug connections for engine noise pulse sender (2-pin) and for engine noise control unit (6-pin) ( Figure 9). 1 2 3 4 A B – Engine noise pulse sender – Pulse sender holder – Line for engine noise pulse sender – Engine noise control unit – incorrect line routing – correct line routing Information Check that the electric line for the plug connection for the engine noise pulse sender is routed correctly. • Jun 29, 2023 Page 6 of 21 Figure 9 The line must NOT be touching the engine noise pulse sender holder (on the body side)! Tequipment Installation and Conversion Instructions • 2.3.2 Panamera (971) 20/20 ENU 2601 2 Route the line differently if necessary and use a tie-wrap to secure the line to existing lines or holders without tensile stress and so that no chafing or rattling occurs. Route electric wire harness as follows to the passenger compartment: Left-hand drive ( Figure 10): 1 2 3 4 5 6 – – – – – – Pulse sender Control unit Electric wire harness Dome strut Brake booster Grommet on bulkhead (left side) Pulse sender → control unit → above dome strut (along wire harness) → underneath brake booster → grommet on bulkhead (left side) Figure 10 Right-hand drive ( Figure 11): 1 2 3 4 5 6 – Pulse sender – Control unit – Routing of electric wire harness – Dome strut – Brake booster – Grommet on bulkhead (right side) Plug connection for engine noise pulse sender → along wire harness above dome strut → plug connection for engine noise control unit → underneath brake booster → grommet on bulkhead (right side) Figure 11 Tequipment Jun 29, 2023 Page 7 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 2.3.3 Remove grommet on bulkhead (LHD vehicle: left side Figure 12). 1 2 3 – Grommet on bulkhead (left side) – Electric wire harness – Brake booster Figure 12 2.3.4 Remove pin contact (2 x) from connector housing for CAN bus (2-pin) electric wire harness: 1 2 • • • • Jun 29, 2023 Page 8 of 21 – Chamber 1 – Chamber 2 Release (2-pin) connector housing for CAN bus ( Figure 13 -A and B-). Press lightly on retaining spring on the pin contact ( Figure 13 -C-) and pull line with pin contact out of the connector housing slightly at the same time ( Figure 13 -D-). You may have to do this a second time because of the housing bar ( Figure 13 -E and F-). Repeat Steps A to F on the second pin contact. Figure 13 2.3.5 Wind wrapping tape around both pin contacts. 2.3.6 Cut off cable shoe (ring eyelet) A6 on BN 0.5² line (ground) if necessary. Carefully guide electric wire harness through the grommet. Tequipment Panamera (971) Installation and Conversion Instructions 2.3.7 • • 2.4 2601 2 – Grommet – Sealing cord – Electric wire harness Install pin contact (2 x) in connector housing for CAN bus (2-pin): • 2.3.9 ENU Install grommet in bulkhead and seal inside and outside ( Figure 14) with sealing cord. 1 2 3 2.3.8 20/20 Connect CAN drive LOW / OG/BN / 0.35² line in chamber Figure 14 1. Connect CAN drive HIGH / OG/BU / 0.35² line in chamber 2. Lock (2-pin) connector housing. Crimp new cable shoe (ring eyelet) A6 on BN 0.5² line (ground) if necessary. Route and connect electric wire harness in the passenger compartment. – Line routing on LHD vehicle ( Figure 15): 1 2 3 – Ground pin for left A-pillar – Diagnostic socket – 2-pin connector Figure 15 Function / line: Connection point - LHD vehicle Weight Terminal 31 = BN; 0.5² Ground pin for left A-pillar (MB11, 639.1) Power supply Terminal 15 = BK; 0.5² Diagnostic socket, double connector on line 112 (chamber 1, terminal 15 = RD/YE; 0.5²) Control CAN drive LOW = OG/BN; 0.35² 2-pin connector, chamber 1 (connection point underneath dashboard – left side) Control CAN drive HIGH = OG/BU; 0.35² 2-pin connector, chamber 2 (connection point underneath dashboard – left side) Tequipment Jun 29, 2023 Page 9 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 2.4.1 BN 0.5² line (ground) 1 2 • • – BN 0.5² line – Ground pin (LHD) Route BN 0.5² line (ground) to the ground pin of the relevant A-pillar. Install cable shoe (ring eyelet) A6 on the ground pin ( Figure 17) Tightening torque 9 Nm (6.6 ftlb.) 2.4.2 BK 0.5² line (power supply) 1 2 3 4 5 • • • • • • • • 2.4.3 Jun 29, 2023 Page 10 of 21 Figure 17 – – – – – Diagnostic socket Line 112 RD/YE; 0.5² Socket BK 0.5² line Crimp connector Route BK 0.5² line to the diagnostic socket. Cut off one BK 0.5² line at the Y-splice and seal with shrink-fit hose. Release diagnostic socket and remove line 112 RD/YE 0.5² from chamber 1 ( Figure 18 -top-). Remove insulation on line 112 RD/YE 0.5² approx. 2 cm from Figure 18 the socket. Crimp BK 0.5² line to line 112 RD/YE 0.5² in the insulated area using a crimp connector ( Figure 18 -bottom-). Slide shrink-fit hose over line 112 RD/YE 0.5² and seal crimp connection. Install socket in chamber 1 of the diagnostic socket and lock diagnostic socket. Install diagnostic socket under the dashboard. Connector (2-pin, with OG/BN and OG/BU line) for CAN bus Tequipment Installation and Conversion Instructions Panamera (971) 20/20 ENU 2601 2 – Connection point in LHD vehicle ( Figure 19): 1 2 3 4 – – – – Socket (2-pin) Steering column Wiring duct Plug connection (2-pin) Work on LHD vehicles: • • • Expose (2-pin) socket underneath the dashboard (LHD: in steering column area Figure 18. Route OG/BN and OG/BU lines with (2-pin) connector to (2-pin) socket. Connect (2-pin) plug connection ( Figure 19 -4and -4-). Figure 19 NOTICE Incorrect line routing • Risk of damage to lines and hoses • Malfunction and fault memory entry on control unit Avoid small bending radii when routing lines. File down edges and burrs in the routing area or mask them with adhesive tape. Maintain a sufficient distance from components exposed to high temperatures while driving. 2.4.4 2.5 Secure electric wire harness in the passenger compartment to existing lines/components with tie-wraps without tensile stress and so that no chafing occurs. Concluding work – electrics 2.5.1 Install (front) inner door sill trim. Workshop Manual '680519 Removing and installing inner (front) door sill trim' 2.5.2 Install the cover under the dashboard. Workshop Manual '702219 Removing and installing cover under dashboard' 2.5.3 Install wiper motor with linkage. Workshop Manual '921919 Removing and installing wiper link' Tequipment Jun 29, 2023 Page 11 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 2.5.4 Install cowl panel cover. Workshop Manual '508719 Removing and installing cowl panel cover' CAUTION Hot components • Risk of burns Let hot components cool down. Wear personal protective gear. 3 Installing new exhaust system 3.1 Remove standard front silencer 3.1.1 Remove tunnel cover on –center– underbody ( Figure 21 -1-) and detach center underbody cover at the left/right side. Workshop Manual '519319 Removing and installing cover for central underbody cover' 1 2 Jun 29, 2023 Page 12 of 21 – Tunnel cover on –center– underbody – Tunnel strut 3.1.2 Remove tunnel strut (10 x hexagon-head bolts, M10 x 45 Figure 21 -2-). Workshop Manual '260119 Removing and installing exhaust system' 3.1.3 Engine and gearbox jack must Figure 21 be positioned under the front silencer. Then secure the front silencer with belts to prevent it from falling down. Tequipment Installation and Conversion Instructions 3.1.4 Panamera (971) 20/20 ENU 2601 2 Cut rear silencer at the connection point for the front silencer (marking on underside) using pipe cutters or body saw ( Figure 22). 1 2 3 4 – – – – Installation position of strut Disconnection point Body saw Multiple-tooth countersunk screw, M8 x 20 (rear-end cross strut) 3.1.5 Loosen clamp (2 x) between front silencer and catalytic converter decoupling element (left/right). 3.1.6 Secure decoupling element (left/right) to the transmission support with a tie-wrap/wire to prevent it from folding down ( Figure 23). 1 2 3 Figure 22 – Decoupling element (left/right) – Tie-wrap/wire – Transmission support 3.1.7 Remove hexagon-head bolt (M8 x 16; 2 x) on the front holder (transmission bridge) and hexagon-head bolt (M8 x 16; 4 x) on –center– front silencer assembly mount 3.1.8 Remove front silencer assembly by pulling it downwards. Tequipment Figure 23 Jun 29, 2023 Page 13 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 3.2 Remove standard tailpipes ( Figure 24 (Panamera Turbo)). Workshop Manual '263519 Removing and installing tailpipe trim' 1 2 3 3.3 – Standard tailpipes – right-hand side – Lens-head screw, M6 x 12 – Speed nut, M6 x 19.5 x 18 – VW602 49 Remove standard rear silencers. Workshop Manual '263319 Removing and installing rear silencer' 3.3.1 Remove rear underbody cover. Workshop Manual '519419 Remove and install cover for rear underbody' Figure 24 (Panamera Turbo) 3.3.2 Remove hexagon-head bolt M8 x 16 (2 x) on strut between the rear silencers ( Figure 25 -1-) and remove strut. 1 2 3 4 3.4 Jun 29, 2023 Page 14 of 21 – – – – Installation position of strut Disconnection point Body saw Multiple-tooth countersunk screw, M8 x 20 (rear-end cross strut) 3.3.3 Release and disconnect plug connection for exhaust flap actuator (rear silencer at the left/right). 3.3.4 Remove hexagon-head bolts M8 x 20 (2 x) on rear-end cross strut ( Figure 25 -4-). Workshop Manual '421319 Removing and installing rear-axle chassis subframe struts' 3.3.5 Remove hexagon-head bolt M8 x 16 on rear silencer holder at the rear (left/right). 3.3.6 Remove rear silencers (at the left/right). Figure 25 Install new rear silencers (left/right). Workshop Manual '263319 Removing and installing rear silencer' Tequipment Installation and Conversion Instructions 3.4.1 20/20 ENU 2601 2 Install new speed nut M6 x 19.5 x 18 – VW602 49 (2 x) on holders on exhaust pipes of new rear silencers (left/right Figure 26). 1 2 3.4.2 Panamera (971) – Speed nut, M6 x 19.5 x 18 – VW602 49 – Holder on rear silencer exhaust pipes (right) Lift new rear silencers (left/right) into installation position and secure to the body using a hexagon-head bolt M8 x 16 (1 x). Figure 26 Tightening torque 23 Nm (17 ftlb.) 3.5 3.4.3 Connect plug connection for exhaust flap actuator (rear silencer at the left/right). 3.4.4 Install new clamping sleeve, ∅ 65 x 88 (2 x) on inlet pipe for rear silencer (at the left/right). Install new front silencer. Workshop Manual '260119 Removing and installing exhaust system' 3.5.1 Position new clamp, ∅ 70 (2 x) on catalytic converter decoupling element (at the left/right). 3.5.2 Secure new front silencer on engine and gearbox jack with belts and move it into installation position. 3.5.3 Remove securing aids from catalytic converter decoupling element (at the left/right). Loosely pre-fit catalytic converter decoupling element on the front silencer using a new clamp, ∅ 70 (2 x). 3.5.4 Align clamping sleeve ∅ 65 x 88 (2 x) on exhaust pipe on front silencer/rear silencer (at the left/right) so that the clamping sleeve is not touching/rubbing at any point ( Figure 27). 1 2 – Clamping sleeve – Hexagon nut M8 Loosely pre-fit clamping sleeve, ∅ 65 x 88 (2 x). 3.5.5 Figure 27 Secure holder at front of front silencer to transmission support using hexagon-head bolts, M8 x 16 (2 x). Tightening torque 23 Nm (17 ftlb.) Tequipment Jun 29, 2023 Page 15 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 3.5.6 Secure clamp, ∅ 70 (2 x) on catalytic converter decoupling element (at the left/right). Tightening torque 35 Nm (25.8 ftlb.) 3.5.7 Secure –center– front silencer mount to the body using hexagon-head bolts, M8 x 16 (4 x). Tightening torque 23 Nm (17 ftlb.) 3.5.8 Secure clamping sleeve (∅ 65 x 88, 2 x) on the front silencer/rear silencer (at the left/right). Tightening torque 33 Nm (24.3 ftlb.) 3.5.9 Tighten multiple-tooth countersunk screws M8 x 20 (2 x) on rear-end cross strut. Workshop Manual '421319 Removing and installing rear-axle chassis subframe struts' Tightening torque 20 Nm (14.8 ftlb.) 3.5.10 3.6 Loosely pre-fit strut between the rear silencers using hexagon-head bolts M8 x 16 (2 x). Install Sports tailpipe 3.6.1 Slide the new sports tailpipes onto the relevant rear silencer stub pipes as far as the screw point and preassemble by installing a new M6 x 12 lens-head screw hand-tight. Information Jun 29, 2023 Page 16 of 21 Tequipment Installation and Conversion Instructions Panamera (971) 20/20 ENU 2601 2 If the sports tailpipes have to be moved to the right or left, this can only be performed via the connecting strut between the rear mufflers (see also: Workshop Manual '263319 Removing and installing rear muffler'). 3.6.2 Check that the gap = ‘dimension Z’ between the new sports tailpipes and exhaust system cover (rear bumper – left and right side of vehicle Figure 28 -Z-) is symmetrically constant. Dimension Z – symmetrical, constant all the way around with respect to exhaust system cover Dimension X – equal projection (right side of vehicle) Re-align sports tailpipes if necessary. Information The tailpipes are adjusted in X direction using the slots in the tailpipe. 3.6.3 Figure 28 Check that the sports tailpipes have equal projection = “dimension X” with respect to the rear body panel (left and right side of vehicle Figure 28 -X-). Re-align sports tailpipes if necessary. 3.6.4 Tighten lens-head screw, M6 x 12 on sports tailpipe cover. Tightening torque 8 Nm (5.9 ftlb.) +/-1 Nm (0.7 ftlb.) 3.6.5 Tighten hexagon-head bolt (M8 x 16, 2 x) on strut between the rear silencers. Tightening torque 23 Nm (17 ftlb.) Coding: 4 3.7 Install rear underbody cover. Workshop Manual '519419 Removing and installing cover for rear underbody' 3.8 Secure center underbody cover at the left/right side and install tunnel cover on –center– underbody. Workshop Manual '519319 Removing and installing cover for central underbody cover' Entering the sports exhaust system (0P8 or 0P9) in the vehicle data Tequipment Jun 29, 2023 Page 17 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 NOTICE Voltage drop • Risk of irreparable damage to control unit • Risk of damage to control unit • Fault entries in the control unit • Coding in the control unit is aborted • Malfunctions in control unit, even during programming Switch off the ignition and remove the ignition key before disconnecting the control unit. Ensure that the power supply is not interrupted during programming. Connect a battery charger with a current rating of at least Nominal value 90 A to the vehicle battery. 4.1 Preliminary work – Coding NOTICE Control unit programming will be aborted if the Internet connection is unstable. • An unstable Internet connection can interrupt communication between PIWIS Tester 4 and the vehicle communication module (VCI). As a result, control unit programming may be aborted. During control unit programming, always connect PIWIS Tester 4 to the vehicle communication module (VCI) via the USB cable. 4.1.1 P90999 - P90999 - PIWIS Tester 4 to the vehicle and switch it on. 4.1.2 Switch on ignition AND hazard warning lights on the vehicle. Information The P90999 - PIWIS Tester 4 instructions take precedence since the description may be different with later Tester releases. The procedure described here has been structured in general terms; different text or additions may appear on the P90999 - PIWIS Tester 4. Jun 29, 2023 Page 18 of 21 4.1.3 In the PIWIS Tester, select “Diagnostics” from menu. 4.1.4 If the P90999 - P90999 - PIWIS Tester 4 is connected correctly, a connection to the vehicle is established: “971 model line” is detected. 4.1.5 Create a vehicle analysis log (VAL) in the “Overview” menu item. Tequipment Installation and Conversion Instructions Panamera (971) 20/20 ENU 2601 2 Information The function is ONLY available when the Tester is online! 4.2 Enter the new vehicle equipment in the vehicle data using “PIWIS Online” 4.2.1 Select the function “Maintenance of vehicle data with PIWIS ONLINE” in the “Model line-specific tests and campaigns” menu item. A message appears informing you that the “Actual” (vehicle) data and “Required” (PIWIS Online) data will be compared. Press •F12“ to continue. 4.2.2 Confirm the message “The vehicle data was compared with PIWIS Online. Significant differences were found” with •F12“. 4.2.3 Look for the option “INTERIOR SOUND MEASURES (VW SILENCERS)” in the “Family” column. Select the option “2HB – INTERIOR SOUND MEASURES (SHAKER)” from the drop-down menu in the “Value” column. Press •F12“ to continue. 4.2.4 Look for the option “EXHAUST TAILPIPE” in the “Family” column. Select the required option “0P8 – SPORTS EXHAUST SYSTEM – STAINLESS-STEEL TAILPIPES” or “0P9 – SPORTS EXHAUST SYSTEM – BLACK TAILPIPES” from the drop-down menu in the “Value” column. Press •F12“ to continue 4.2.5 A table containing the coding value and the columns “new value” and “old value” is displayed in the overview. Press •F8“ to continue. 4.2.6 Data is then written / stored. The following messages appear one after the other: • • • • 4.2.7 5 Transferring vehicle data to PIWIS Online. Writing and transferring vehicle data to the vehicle. Vehicle order was written successfully. A check was performed in order to check whether control units have to be coded or programmed as a result of the changes that were made. Press •F10“ to open the log. Check that the selected vehicle equipment has been entered and close the log. Code / program the new vehicle equipment. 5.1 Code / program the new vehicle equipment. 5.1.1 Confirm the table containing a list of control units that must be coded/programmed, by pressing •F12“. 5.1.2 Individual data records will be loaded, depending on the number of control units to be coded/programmed. Tequipment Jun 29, 2023 Page 19 of 21 2 Panamera (971) 2601 ENU Installation and Conversion Instructions 20/20 Wait until messages “Creating backup documentation. Please wait … and “Coding was completed successfully.” appear. Press •F12“ to continue. Repeat the process for other control units if necessary. 5.1.3 Wait for the “Adaptation of the control units is complete.” message and check the coding status of the control units in the table displayed. Continue by pressing •F12“ to return to the control unit overview. 5.2 6 Read out the fault memory of all systems, work through any existing faults and erase the fault memory. Workshop Manual '0X03IN Diagnostics maintenance: Diagnostic system and maintenance inter...' Function tests 6.1 Perform function test on engine noise pulse sender 6.1.1 Look for and select “Control unit for interior acoustics” in the control unit overview. Then select the “Drive links/checks” tab 6.1.2 Then select “Sound symposer activation”. Press •F12“ to continue. 6.1.3 Press •F8“ to execute function test. If the test is successful, the following information will be displayed: • • Results column: “Successful output without return value” Value column: “active”. You will also hear an increasing acoustic signal. 6.1.4 6.2 Go back to the control unit overview by pressing •F11“ Perform “Sports exhaust system” function test 6.2.1 Start engine. 6.2.2 Switch the sports exhaust system on and off using the Porsche Communication Management system (PCM). To do this, select the menu “Car”, then “Drive” and then “Sports exhaust system”. 6.2.3 The ACTIVE sports exhaust system is displayed with orange tailpipes for a period of 20 seconds in the vehicle silhouette. Then, an ACTIVE sports exhaust system can be identified by the red line under the “Twin tailpipe” symbol (sports exhaust system control panel) on the PCM touchscreen. 6.2.4 6.3 “Driving modes” and “Sports exhaust system” function test 6.3.1 Jun 29, 2023 Page 20 of 21 You must hear a change in the noise level. Select various “driving modes”: SPORT, SPORT PLUS, INDIVIDUAL or NORMAL/HYBRID. Tequipment Installation and Conversion Instructions 6.3.2 6.4 26 01 31 03: Panamera (971) 20/20 ENU 2601 2 Check that the display in the PCM and the behavior of the sports exhaust system are as described under “Driving modes” and “Sports exhaust system” in the Driver’s Manual. Switch off ignition, disconnect P90999 - P90999 - PIWIS Tester 4. –Retrofitting sports exhaust system (1 x)– Includes: Install pulse sender and engine noise control unit; Route and connect electric wire harness; Replace front silencer, rear silencer and align new sports tailpipes (4 x) with the rear bumper; Code sports exhaust system and perform function test; Read out error memory, remedy and erase errors. Labor time: 428 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2023 Porsche Cars North America, Inc. Tequipment Jun 29, 2023 Page 21 of 21