No. 7-23
Service Bulletin Details
Public Details for: No. 7-23
Installation and conversion instructions for the door entry guard on the macan - my22-23
Models from 2023
2023 PORSCHE MACAN |
Models from 2022
2022 PORSCHE MACAN |
Installation and Conversion Instructions Macan (95B) 7/23 ENU 6807 6 Door-Sill Guards, Illuminated (7M8 / VT2 / VT9) Model Year: As of 2022 Cause: Retrofitting Notes: Figure 1 The logo in the door sill area (front) can be replaced by an illuminated door-sills guard. The guards with the model designation of the respective vehicle are available in carbon-fiber composite ( Figure 1) or aluminium. The “Carbon-fiber composite door-sills guard” set also includes a carbon-fiber composite loading sill guard for the rear lock carrier in carbon-fiber composite). Parts Info: Door-sill guard illuminated in carbon-fiber composite including loading sill protection (carbon-fiber composite, 7M8): 95B.044.810.A Carbon-fiber composite door-sill guard –Macan–, set 95B.044.811.A Carbon-fiber composite door-sill guard –Macan S–, set 95B.044.813.A Carbon-fiber composite door-sill guard –Macan GTS–, set 95B.044.814.A Carbon-fiber composite door-sill guard –Macan T–, set Illuminated door-sill guard, aluminium, dark silver, brushed (VT2): 95B.044.810 Aluminium door-sill guard –Macan–, set 95B.044.811 Aluminium door-sill guard –Macan S–, set Tequipment Jun 29, 2023 Page 1 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 7/23 Door-sill guard illuminated in aluminium, anodized black (VT9): 95B.044.813 Aluminium door-sill guard –Macan GTS–, set 95B.044.814 Aluminium door-sill guard –Macan T–, set ONLY for vehicles with I-no. 7M0 – Also order plastic sill guards: 95B.863.483.H.FFF1 A-pillar trim panel (lower), left (LHD vehicle – L0L) 95B.863.484.H.FFF1 A-pillar trim panel (lower), right (L0L) 1 Parts list: Select the color code according to standard equipment for the vehicle in the PET. Scope of illuminated door-sill guard (aluminium, black anodized – VT9) using the example Macan T: Figure 2 -1-4- Figure 2 Jun 29, 2023 Page 2 of 17 — — —2 1x — — —2 1x — — —2 1x Aluminium door-sill guard, illuminated –Macan T–, left Figure 2 -1Aluminium door-sill guard, illuminated –Macan T–, right Figure 2 -2Electric wire harness Figure 2 -3- — — —2 20 x Tie-wrap Figure 2 -4- Tequipment Installation and Conversion Instructions — — —2 3 1x — — —2 3 1x Macan (95B) 7/23 ENU 6807 6 Carbon-fiber composite lock carrier trim (rear), left Figure 2 -5Carbon-fiber composite lock carrier trim (rear), right Figure 2 -6- 2 ONLY contained in respective set. 3 ONLY contained in the “carbon-fiber composite” sets! Material: ——— —— Tool: P90999 - P90999 - PIWIS Tester 4 Cleaning agent (commercially available) Polyoxymethylene wedge (POM wedge, commercially available) Assembly: 1 Preparatory work 1.1 Remove A-pillar trim panel (lower) on the left / right. Workshop Manual '680519 Removing and installing inner door sill trim' 1.2 Removing B-pillar trim panel 1.3 1.2.1 Remove upper left / right B-pillar trim panel. Workshop Manual '706719 Removing and installing B-pillar trim panel (upper part)' 1.2.2 Remove the lower part of the B-pillar trim panel on the left / right. Workshop Manual '706719 Removing and installing B-pillar trim panel (lower part)' Removing rear seat assembly 1.3.1 Remove the rear seat. Workshop Manual '724819 Removing and installing rear seat' 1.3.2 Remove the rear right backrest. Workshop Manual '724719 Removing and installing rear backrest' 1.4 Removing cover on lock carrier (rear). Workshop Manual '703919 Removing and installing cover on rear lock carrier' 1.5 Remove the rear luggage compartment side trim panel at the right. Workshop Manual '700319 Removing and installing rear luggage compartment side trim panel' 1.6 ONLY for vehicles with rear side airbag (4X4): 1.7 1.6.1 Disconnect the battery. Workshop Manual '2X00IN Work instructions after disconnecting the battery' 1.6.2 Remove rear side airbag at the right. Workshop Manual '696419 Removing and installing rear side airbag' Remove / loosen rear (inner) door sill trim. Tequipment Jun 29, 2023 Page 3 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 7/23 1.7.1 Remove right rear (inner) door sill trim. Workshop Manual '680519 Removing and installing (rear) inner door sill trim' 1 2 – Catch bar cover – Screw Figure 3 1.7.2 Loosen (unclip) (inner) door sill trim on the left in the front area. Figure 4 -a1 2 3 1.8 2 – (Inner) door sill trim, rear left – Floor covering – Cable duct Lift carpet in front of the rear seat ( Figure 4 -b-) and expose the cable duct. Figure 4 Route and connect electric wiring harness 2.1 Attach the end of the line WITHOUT the pin housing of the electric wiring harness to the auxiliary line (Tekalan pipe etc.). Information Jun 29, 2023 Page 4 of 17 Figure 4 Tequipment Installation and Conversion Instructions Macan (95B) 7/23 ENU 6807 6 For easier routing, crimp out electric wire harness in the vehicle, pins with lines from the connector housing. 2.2 Press out the pin contact of the YE/GY line at the shorter end of the wire harness from the connector housing. 1 2 2.3 – Secondary lock – YE/GY line 2.2.1 Open secondary lock using a screwdriver on the pin housing. Figure 5 -Top, arrow- and Figure 5 -a- 2.2.2 Release pin contact using the push-out tool. Figure 5 -b- 2.2.3 Pull YE/GY line out of the housing. Figure 5 -c-. 2.2.4 Wrap the pin contact (YE/GY line) around the wire harness with wrapping tape to protect it. Route and connect electric wiring harness Figure 5 Overview of line routing: Figure 6 Left A-pillar → main wiring harness in left passenger compartment → cable duct in front of rear seat → main wiring harness in right passenger compartment → right A-pillar → wiring harness in right boot → rear-end electronics control unit Figure 6 Tequipment Jun 29, 2023 Page 5 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 7/23 2.3.1 Push pin connector socket onto the top guide ( Figure 7 -Magnifier-) at the connection point holder (left A-pillar area). Figure 7 -Arrow1 2 3 4 – – – – Pin connector socket Connection point holder Guide, top Ground pin 21 Screw cable ring eyelet to ground pin 21. Figure 7 -4- Figure 7 Tightening torque 9 Nm (6.6 ftlb.) 2.3.2 Figure 7 Open the rear left cable duct. Figure 8 -Arrow- Figure 8 2.3.3 Route the electric wire harness along the main wire harness in the passenger compartment on the left through the cable duct in front of the rear seat to the right-hand side of the vehicle. Figure 9 1 2 3 – Wire harness – Main wiring harness in passenger compartment – Cable duct Figure 9 Jun 29, 2023 Page 6 of 17 Tequipment Installation and Conversion Instructions 2.3.4 Macan (95B) 7/23 ENU 6807 6 Close the rear left cable duct. Figure 10 -Arrow- Figure 10 2.3.5 Route the electric wire harness (YE/GY line) along the main wire harness in the passenger compartment to the right A-pillar. Figure 11 2.3.6 Insert the pin contact of the YE/GY line into pin connector socket. Figure 12 -a1 2 – Pin contact of YE/GY line – Secondary lock Close the secondary lock. Figure 12 -b- Figure 12 Tequipment Jun 29, 2023 Page 7 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 7/23 2.3.7 Push the pin connector socket onto the top guide at the connection point holder (right A-pillar area). Figure 13 1 2 3 – Pin connector socket – Guide, top – Ground pin 22 Screw cable ring eyelet to ground pin 22. Figure 13 -3Tightening torque 9 Nm (6.6 ftlb.) 2.3.8 Route the YE/GY line along the wire harness in the luggage compartment on the right to the rear-end electronics control unit. Figure 14 1 2 2.4 Figure 13 – YE/GY line – Control unit for rear-end electronics Connect the YE/GY line to the rear-end electronics control unit. Figure 14 2.4.1 Disconnect the electric plug connection from the rear-end electronics control unit. Figure 15 1 – Plug connection Figure 15 Jun 29, 2023 Page 8 of 17 Tequipment Installation and Conversion Instructions 2.4.2 Macan (95B) 7/23 ENU 6807 6 Open the locking mechanism ( Figure 16 -Arrow-) and push the grey plug socket out of the black plug carrier. Figure 16 1 2 – Plug socket (grey) – Plug carrier (black) Figure 16 Information Ensure socket contact is seated securely. 2.4.3 Insert the socket contact into chamber 8, plug socket (grey). Figure 17 -ArrowPush the plug socket into the plug carrier until the locking mechanism engages. 2.4.4 2.5 Plug the electric plug connection into the rear-end electronics control unit. Figure 15 Secure routed wire harness to existing lines / components in the vehicle with tie-wraps without tensile stress and so that no chafing occurs. Figure 17 Secure extra length of line if necessary. Information Some of the repair illustrations show only one side of the vehicle. Naturally, some steps also have to be performed on the opposite side of the vehicle as well. These must be carried out as a mirror image of the steps shown. 3 Installing illuminated door-sill guard in A-pillar trim panel (lower) 3.1 ONLY for vehicles with I-no. 7M9 – Door-sill guards in the door openings: Remove door-sill guard. Tequipment Jun 29, 2023 Page 9 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 7/23 3.1.1 Bend up the tabs on the door-sill guard on the underside of the A-pillar trim panel (lower). Figure 18 -Arrow1 – Tab on door-sill guard Figure 18 3.1.2 Carefully lever door-sill guard off the A-pillar trim panel (lower) using a POM wedge. Figure 19 1 2 3 – POM wedge – Door-sill guard (standard) – A-pillar trim panel (lower) Figure 19 3.2 Make cable bushing (hole Ø 18 mm/ 0.71 in) in A-pillar trim panel (lower) on the left/right. Figure 20 x y d s 3.2.1 3.2.2 3.3 Jun 29, 2023 Page 10 of 17 – – – – 426 mm/ 16.77 in 40 mm/ 1.57 in Ø 18 mm/ 0.71 in Point of intersection Mark the intersection point ( Figure 20 -S-) with dimensions x and y on the underside of the A-pillar trim panel (lower) on the left/right. Figure 20 Drill a hole with ∅ = 18 mm/ 0.71 in at the marking. Install illuminated door-sill guard in A-pillar trim panel (lower) on the left/right. Tequipment Installation and Conversion Instructions 3.3.1 Macan (95B) 7/23 ENU 6807 6 Pull the protective film off the door-sill guard. Figure 21 1 2 3 – Line (flat conductor path) – Protective film – Tab Guide the connector and line (flat conductor path) through the A-pillar trim panel bore hole. Information When installing the door entry Figure 21 guard, make sure that the sharp-edged tabs do not damaged the surface of the door sill trim. Position illuminated door-sill guard over A-pillar trim panel (lower). Carefully guide tabs on the illuminated door-sill guard into the installation position on the A-pillar trim panel (lower) ( Figure 21). 3.3.2 Press back the illuminated door-sill guard and A-pillar trim panel (lower) together and turn the tabs. Figure 22 1 – Tab Figure 22 3.3.3 Clean underside of A-pillar trim panel (lower) in the bonding surface area of the flat conductor web ( Figure 23 -Hatching-) with isopropanol so it is free from grease and dust. 1 2 – Protective film – Flat conductor path Pull the protective film off the flat conductor path ( Figure 23). Figure 23 Tequipment Jun 29, 2023 Page 11 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 7/23 3.3.4 Lift up insulation material and affix flat-conductor web on underside of A-pillar trim panel (lower). Figure 24 1 2 4 – Flat conductor path – Insulating material ONLY for “carbon fiber composite” door-sill guards: Installing carbon-fiber composite trim in cover on lock carrier (rear) 4.1 Disassembling cover on (rear) lock carrier 4.1.1 Figure 24 Remove insulating material from the lock carrier cover. Figure 25 1 2 – Insulating material – Cover on lock carrier (rear) Figure 25 4.1.2 Carefully lever trim (left/right) off lock carrier cover (rear) using POM wedge. Figure 26 1 2 – Cover (left) – Cover on lock carrier (rear) Figure 26 Jun 29, 2023 Page 12 of 17 Tequipment Installation and Conversion Instructions 4.2 7/23 4.2.1 Remove the protective film on both sides. 4.2.2 First move the guide pin at the right into the bore hole ( Figure 27 -Arrow A-) and then position the carbon-fiber composite trim in the slot. 4.2.3 Press the carbon-fiber composite trim and lock carrier (rear) cover together firmly. 5.3 6 Figure 27 Align floor covering in the area of the rear seats and thread it in under (inner) door sill trim. Figure 28 1 2 5.2 6807 – Carbon-fiber composite trim – Cover on lock carrier (rear) – Guide pin Completing the vehicle interior area 5.1 ENU Install the new carbon-fiber composite trim in the lock carrier cover (rear). Figure 27 1 2 3 5 Macan (95B) – Rear (inner) door sill trim – Floor covering Install / fasten rear (inner) door sill trim. 5.2.1 Clip the rear (inner) door sill trim on the left in the front area into the body. Figure 28 -1- 5.2.2 Install the right rear (inner) door sill trim. Workshop Manual '680519 Removing and installing (rear) inner door sill trim' Figure 28 ONLY for vehicles with rear side airbag (4X4): 5.3.1 Install rear side airbag on the left. Workshop Manual '696419 Removing and installing rear side airbag' 5.3.2 Connect the battery. Workshop Manual '2X00IN Work instructions after disconnecting the battery' 5.4 Installing right rear luggage compartment side trim panel. Workshop Manual '700319 Removing and installing rear luggage compartment side trim panel' 5.5 Install cover on lock carrier (rear). Workshop Manual '703919 Removing and installing cover on rear lock carrier' Tequipment Jun 29, 2023 Page 13 of 17 6 Macan (95B) 6807 ENU 5.6 5.7 5.8 Installation and Conversion Instructions 7/23 Installing rear seat assembly 5.6.1 Install the rear right backrest. Workshop Manual '724719 Removing and installing rear backrest' 5.6.2 Install rear seat. Workshop Manual '724819 Removing and installing rear seat' Install B-pillar trim panel 5.7.1 Install the lower part of the B-pillar trim panel on the left / right. Workshop Manual '706719 Removing and installing B-pillar trim panel (lower part)' 5.7.2 Install upper left / right B-pillar trim panel. Workshop Manual '706719 Removing and installing B-pillar trim panel (upper part)' Install A-pillar trim panel (lower) on the left / right. Information Lines can be interchanged during installation! 5.8.1 Check that the YE/GN line (wire harness) and RD line (door sill trim) are inserted in the same chamber (socket/connector). 1 2 • • – YE/GN line (wire harness) – RD line (door sill trim) A: Replacing RD line with BN ground line B: Inserting lines in correct chambers Figure 29 Jun 29, 2023 Page 14 of 17 Tequipment Installation and Conversion Instructions Coding: 6 5.8.2 Connect plug connection Figure 30 -Arrow-. 5.8.3 Carry out remaining work in accordance with “Installing inner (front) entry guards”. Workshop Manual '680519 Removing and installing inner door sill trim' Macan (95B) 7/23 ENU 6807 6 Care of door-sill guard, illuminated (7M8 / VT2 / VT9) in vehicle data Figure 30 NOTICE Voltage drop • Risk of irreparable damage to control unit • Risk of damage to control unit • Fault entries in the control unit • Coding in the control unit is aborted • Malfunctions in control unit, even during programming Switch off the ignition and remove the ignition key before disconnecting the control unit. Ensure that the power supply is not interrupted during programming. Connect a battery charger with a current rating of at least Nominal value 90 A to the vehicle battery. 6.1 Preliminary work – Coding 6.1.1 Connect the battery charger. NOTICE Control unit programming will be aborted if the Internet connection is unstable. • An unstable Internet connection can interrupt communication between PIWIS Tester III/ IV and the vehicle communication module (VCI). As a result, control unit programming may be aborted. During control unit programming, always connect PIWIS Tester III/ IV to the vehicle communication module (VCI) via the USB cable. 6.1.2 Connect P90999 - P90999 - PIWIS Tester 4 to the vehicle and switch it on. 6.1.3 Switch on ignition AND hazard warning lights on the vehicle. Tequipment Jun 29, 2023 Page 15 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 7/23 Information The 9900 - PIWIS Tester III/ IV instructions take precedence since the description may be different with later Tester releases. The procedure described here has been structured in general terms; different text or additions may appear on the 9900 - PIWIS Tester III/ IV. 6.1.4 In the PIWIS Tester, select “Diagnostics” from menu. 6.1.5 If P90999 - P90999 - PIWIS Tester 4 is connected correctly, a connection to the vehicle will be established: “Macan model line” is detected. 6.1.6 Create a vehicle analysis log (VAL) in the “Overview” menu item. Information The function is ONLY available when the Tester is online! 6.2 Enter the new vehicle equipment in the vehicle data using “PIWIS Online” 6.2.1 Select the function “Maintenance of vehicle data with PIWIS ONLINE” in the “Model line-specific tests and campaigns” menu item. A message appears informing you that the “Actual” (vehicle) data and “Required” (PIWIS Online) data will be compared. Press •F12“ to continue. 6.2.2 Confirm the message “The vehicle data was compared with PIWIS Online. Significant differences were found” with •F12“. 6.2.3 Look for the option “door-sill guards” in the “Family” column. Select the relevant option from the drop-down menu in the “Value” column. • • • 7M8 – Door-sill guards in carbon-fiber composite, illuminated VT2 – Door-sill guards in aluminium, illuminated VT9 – Door-sill guards aluminium, SV (anodized), ill. Press •F12“ to continue. 6.2.4 A table containing the coding value and the columns “new value” and “old value” is displayed in the overview. Press •F8“ to continue. 6.2.5 Data is then written / stored. The following messages appear one after the other: • • • • Jun 29, 2023 Page 16 of 17 Transferring vehicle data to PIWIS Online. Writing and transferring vehicle data to the vehicle. Vehicle order was written successfully. A check was performed in order to check whether control units have to be coded or programmed as a result of the changes that were made. Tequipment Installation and Conversion Instructions 6.2.6 7 Macan (95B) 7/23 ENU 6807 6 Press •F10“ to open the log. Check that the selected vehicle equipment has been entered and close the log. Code / program the new vehicle equipment. 7.1 Code / program the new vehicle equipment. 7.1.1 Confirm the table containing a list of control units that must be coded/programmed, by pressing •F12“. 7.1.2 Individual data records will be loaded, depending on the number of control units to be coded/programmed. Wait until messages “Creating backup documentation”. Please wait … and “Coding was completed successfully.” appear. Press •F12“ to continue. Repeat the process for other control units if necessary. 7.1.3 Wait for the “Adaptation of the control units is complete.” message and check the coding status of the control units in the table displayed. Continue by pressing •F12“ to return to the control unit overview. 7.2 Assembly: 8 Read out the fault memory of all systems, work through any existing faults and erase the fault memory. Workshop Manual '0X03IN Diagnostics maintenance: Diagnostic system and maintenance inter...' Follow-up actions 8.1 Switch off ignition and disconnect P90999 - P90999 - PIWIS Tester 4. 8.2 Disconnect the battery charger. Workshop Manual '2X00IN Battery trickle charge' 8.3 Function test for door-sill guard lighting 68 07 23 40: –Illuminated “Aluminium” door-sill guard installed– Includes: Install the wiring harness and remove and install the cover strips at the door (front, 2 pc(s)). Labor time: 290 TU 68 07 23 45: – Illuminated “Carbon” door-sill guards installed– Includes: Install the wiring harness, remove and install the cover strips at the door (front, 2 pc(s)) and replace the lock carrier cover trim strips (rear, 2 pc(s)). Labor time: 340 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2023 Porsche Cars North America, Inc. Tequipment Jun 29, 2023 Page 17 of 17