TSB-0040-23
Service Bulletin Details
Public Details for: TSB-0040-23
Tsb: some 2023 model year camry vehicles equipped with an a25a-fks engine may exhibit a condition in which a popping noise is present when the engine is running. Follow the repair procedure in this bulletin to address this condition.
- 2023 -
Models from 2023
2023 TOYOTA CAMRY |
T-SB-0040-23 June 23, 2023 Popping Noise When the Engine is Running Service Category Engine/Hybrid System Section Engine Mechanical Market USA Applicability YEAR(S) MODEL(S) 2023 Camry ADDITIONAL INFORMATION Introduction Some 2023 model year Camry vehicles equipped with an A25A-FKS engine may exhibit a condition in which a popping noise is present when the engine is running. Follow the Repair Procedure in this bulletin to address this condition. Production Change Information This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL PLANT DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN 4T1F11AK#PU156299 4T1C11AK#PU156299 4T1H11AK#PU156299 TMMK1 Camry 4T1R11AK#PU156299 2WD Serial Numbers 000001 – 499999 4T1K61AK#PU156299 4T1T11AK#PU156299 4T1G11AK#PU156299 4T1S11AK#PU156299 © 2023 Toyota Motor Sales, USA Page 1 of 6 T-SB-0040-23 June 23, 2023 Page 2 of 6 Popping Noise When the Engine is Running Production Change Information (continued) MODEL PLANT DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN 4T1F11BK#PU100796 4T1H11BK#PU100796 4T1C11BK#PU100796 TMMK1 4T1R11BK#PU100796 AWD 4T1K61BK#PU100796 Serial Numbers 000001 – 499999 4T1G11BK#PU100796 4T1S11BK#PU100796 4T1T11BK#PU100796 Camry 4T1F11AK#PU806460 4T1R11AK#PU806460 4T1H11AK#PU806460 TMMK2 4T1C11AK#PU806460 2WD 4T1K61AK#PU806460 Serial Numbers 500000 – 999999 4T1G11AK#PU806460 4T1T11AK#PU806460 4T1S11AK#PU806460 Warranty Information OP CODE DESCRIPTION EG2304 R & R Cylinder Head Combo J Add: ABS Combo L Add: Air Conditioning TIME OFP T1 T2 * 11101-#####** 91 50 *See the Flat Rate Manual. **Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter. APPLICABLE WARRANTY This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for 60 months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. © 2023 Toyota Motor Sales, USA T-SB-0040-23 June 23, 2023 Page 3 of 6 Popping Noise When the Engine is Running Parts Information PART NUMBER PART DESCRIPTION QTY 11101-29627 Head Sub-assy, Cylinder 1 17173-F0010 Gasket, Exhaust Manifold to Head 1 22271-F0010 Gasket, Throttle Body 1 17171-25010 Gasket, Intake Manifold to Head, No. 1 1 90301-92005 Ring, O (for Cam Timing Control Motor) 1 11193-F0010 Gasket, Spark Plug Tube 4 11115-F0010 Gasket, Cylinder Head 1 11213-25020 Gasket, Cylinder Head Cover 1 90910-02201 B Bolt (for Cylinder Head Set) 6 90910-02202 A Bolt (for Cylinder Head Set) 4 00295-00103 Toyota Seal Packing 1 00272-SLLC2 Super Long Life Coolant As Needed Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream ADVI* PART NUMBER QTY TSADVUNIT Techstream 2.0 TS2UNIT ADE 1 Techstream Lite TSLITEPDLR01 Techstream Lite (Green Cable) TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. GTS+ software version 2023.02.001.02 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. © 2023 Toyota Motor Sales, USA T-SB-0040-23 June 23, 2023 Page 4 of 6 Popping Noise When the Engine is Running Repair Procedure 1. Confirm the condition exists. Is there a popping noise present when the engine is running? YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. 2. Inspect the cylinder head for machine markings. Figure 1. Engine Bay A. Leaning into the engine bay, towards the bulkhead side, use a phone or borescope to point the camera to see the backside of the engine. 1 NOTE Focus on the middle of the head casting, just above the exhaust manifold. B. Make the water-jacket plug the reference point for the machine markings location. NOTE The water-jacket plug is located on the middle of the head casting, just above the exhaust manifold. 1 © 2023 Toyota Motor Sales, USA Area of Focus (for Phone or Borescope) T-SB-0040-23 June 23, 2023 Page 5 of 6 Popping Noise When the Engine is Running Repair Procedure (continued) C. Verify the machine number markings drilled into the casting, using the water-jacket plug as the starting point of reference. NOTE The markings will appear just below the water-jacket plug in the form of drilled dots. D. Locate the leftmost casting rib as shown in Figures 2 and 3. Is there more than one dot located to the left of the leftmost casting rib? YES — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. NO — Continue to step 3. NOTE Some dots may be smaller or drilled lighter than others. Figure 2. Indications of a Suspect Cylinder Head Figure 3. Indication of Non-suspect Cylinder Head 4 1 3 1 2 1 Left Side: One Casting Rib 2 One Marking Present 3 Right Side: Three Casting Ribs 4 Water-jacket Plug 1 © 2023 Toyota Motor Sales, USA More Than One Marking Present T-SB-0040-23 June 23, 2023 Page 6 of 6 Popping Noise When the Engine is Running Repair Procedure (continued) 3. Replace the cylinder head sub assembly. A. Remove the cylinder head sub assembly. Refer to TIS, applicable model and model year Repair Manual: 2023 Camry: Engine/Hybrid System – Engine Mechanical – “A25A-FKS (Engine Mechanical): Cylinder Head Gasket: Removal” B. Disassemble the cylinder head sub assembly. Refer to TIS, applicable model and model year Repair Manual: 2023 Camry: Engine/Hybrid System – Engine Mechanical – “A25A-FKS (Engine Mechanical): Cylinder Head: Disassembly” C. Transfer ALL valve spring retainers, ALL springs, and ALL valves, from the old cylinder head onto the NEW cylinder head. Refer to TIS, applicable model and model year Repair Manual: 2023 Camry: Engine/Hybrid System – Engine Mechanical – “A25A-FKS (Engine Mechanical): Cylinder Head: Reassembly” D. Install the NEW cylinder head sub assembly. Refer to TIS, applicable model and model year Repair Manual: 2023 Camry: Engine/Hybrid System – Engine Mechanical – “A25A-FKS (Engine Mechanical): Engine Unit: Reassembly” 4. Test-drive the vehicle to confirm the condition no longer exists. © 2023 Toyota Motor Sales, USA