23-AT-009H

GROUP
NUMBER
AUTOMATIC
TRANSMISSION
DATE
23-AT-009H
MODEL
Technical Service Bulletin
JULY 2023
SUBJECT:
SANTA FE (TMA)
SONATA (DN8A)
AUTOMATIC TRANSAXLE (8-SPEED DCT)
POSITION SENSOR DTC P070500, P070512, P070514,
P07051C, P070600, P070661 & P070696 DIAGNOSIS
DESCRIPTION: If you are servicing an 8-speed DCT front-wheel-drive vehicle with the DTC or
symptoms listed below, refer to the Service Procedure to diagnose the condition.
•
DIAGNOSTIC TROUBLE CODES:
➢ P070500 - Transmission range sensor circuit malfunction
➢ P070512 - Transmission range sensor circuit malfunction
➢ P070514 - Transmission range sensor circuit malfunction
➢ P07051C - Transmission range sensor circuit malfunction
➢ P070600 - Transmission range sensor circuit range/performance
➢ P070661 - Transmission range sensor circuit range/performance
➢ P070696 - Transmission range sensor circuit range/performance
•
SYMPTOMS:
➢ Malfunction Indicator Light (MIL) illuminated
➢ 5th gear fail-safe
➢ Intermittently won’t shift into D or R
➢ Intermittently won’t shift out of P
➢ Intermittently no engine crank in “P” or “N”
APPLICABLE VEHICLES:
2021~ Santa Fe (TMA) 2.5T with 8-DCT
2021~ Sonata (DN8A) 2.5T with 8-DCT
VIN starts with 5NM
VIN starts with 5NP
PARTS INFORMATION:
MY
Model
2020~ Sonata (DN8A) 2.5T
2021~ Santa Fe (TMA) 2.5T
PNC Code
Part Number
Service Tool (SST)
42700G
42700-2N700
OK427-P2100
NOTE: If you need replacement SST, contact Bosch at 866-539-4248.
NOTE: Refer to TSB 20-AT-006H for position switch replacement.
Circulate To: Service Manager, Warranty Manager, Service Advisors, Technicians, Fleet Repair
SUBJECT: ATM POSITION SENSOR DTC P070500, P070512, P070514, P07051C, P070600, P070661, P070696
WARRANTY INFORMATION:
Op Code
Operation
Op Time
Causal
Part
2020~ Sonata (DN8A) 2.5T
2021~ Santa Fe (TMA) 2.5T
42700R00
Replace
position
sensor
Refer to
WEBLTS
for current
LTS time
See Parts
Information
table above
All
42700RQ0
GDS
Model
Nature Cause
Code Code
I3A
ZZ3
NOTE: Normal Warranty applies.
SERVICE PROCEDURE:
Refer to the latest Warranty Digital Documentation Policy for repair validation
requirements.
1.
Start the engine.
2.
Attach a GDS and check for DTC in the “Automatic Transaxle” menu. Record the DTC and
description. Delete the DTC.
3.
Select Data Analysis, A/T menu and Current Gear. Depress the brake pedal and move the
shift lever through all gears (P, R, N and D) and monitor the Current Gear. Confirm the
indicator on the cluster shows all gears. Turn the ignition OFF.
TSB #: 23-AT-009H
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SUBJECT:
ATM POSITION SENSOR DTC P070500, P070512, P070514, P07051C, P070600, P070661, P070696
&P070696P070696
4.
If the GDS shows:
• The correct Current Gear, the wiring currently has no open/short circuits. Go to Step 6.
• Does not show the correct Current Gear, go to Step 5.
5.
Visually check the wiring harness between the ECU or TCU and position sensor for a damaged
wire or open circuit/short circuit to ground. Check for a damaged pin or pin not fully inserted
into the connector.
• If damage is found, repair or replace the control wiring and drive the vehicle to confirm the
repair.
• If no damage or open/short circuit is found, go to Step 6.
6.
Check the grounds for the electronic
shift lever. (Refer to ETM, SD450-1).
Turn the ignition and headlights on. Use
a DVOM to check the voltage drop
between the wiring terminal and
ground.
Specification: Less than 0.2 V.
• If more than 0.2V, clean the terminal
and bolt threads and tighten the bolt.
• If less than 0.2V, go to Step 7.
Torque: 7~9 lb-ft,1.0~1.2kgf.m, 10~12
N.m
7.
Push the start/stop button (SSB) two
times to turn the ignition ON.
Set the parking brake or place wheel
chocks to prevent vehicle movement.
Press the brake pedal and press the
Neutral button (A) for several seconds
until the cluster displays “N”.
Turn the ignition off.
8.
Remove the retaining clips and remove the air intake duct.
Remove the air cleaner. Refer to Engine Mechanical System, Air cleaner.
Remove the battery. Remove the mounting bracket and bolt. Slide the battery forward to
remove the battery tray. Remove the battery tray and move out of the way to access the
position sensor. Refer to Engine Electrical System, Battery.
TSB #: 23-AT-009H
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SUBJECT: ATM POSITION SENSOR DTC P070500, P070512, P070514, P07051C, P070600, P070661, P070696
9.
Disconnect 2 ECM connectors, remove 2
bolts and remove the ECM and bracket as a
unit. Move the ECM and bracket out of the
way to access the position sensor. Refer to
Engine Control/Fuel System, ECM.
10.
For some models:
Use pliers to pinch the tab and disconnect
the harness from the ECM bracket.
Move the ECM bracket out of the way to
access the position sensor.
11.
Press down on the tab and disconnect the
shift by wire (SBW) actuator connector.
Remove 3 bolts and remove the SBW
actuator. Move the actuator out of the way to
access the position sensor.
TSB #: 23-AT-009H
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SUBJECT:
ATM POSITION SENSOR DTC P070500, P070512, P070514, P07051C, P070600, P070661, P070696
&P070696P070696
12.
Use a thin screwdriver to push down on the
tab to release the position sensor connector.
Push the lock tab in the direction shown.
Disconnect the position sensor connector.
13.
Remove 2 mounting bolts and remove the
position sensor.
Install a new position sensor.
Install 2 bolts and loosely tighten the bolts.
Reconnect the connector.
14.
Install the OK427-P2100 alignment tool on
the manual valve and the holes on the
transmission. Tighten both bolts that secure
the position sensor.
Torque: 7~9 lb-ft, 1.0~1.2 kgf.m, 10~12 N.m
Remove the alignment tool.
TSB #: 23-AT-009H
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SUBJECT: ATM POSITION SENSOR DTC P070500, P070512, P070514, P07051C, P070600, P070661, P070696
15.
Confirm the manual valve is horizontal to the
radiator. If not, turn the manual valve to align
with the electronic shift actuator.
16.
Reinstall the SBW actuator.
Install 3 bolts and torque to specification.
Torque: 15~19 lb-ft, 2~3 kgf.m, 21~26 N.m
Reconnect the connector.
17.
Reinstall all the removed parts in reverse order of removal.
Reset the preset radio stations.
18.
Clear the DTC and test drive the vehicle for two drive cycles (two key-on to key-off driving
cycles). If the DTC:
• Does not occur again, return the vehicle to the customer.
• If the DTC occurs again, repair or replace the control wiring between the TCU and
position sensor. If the DTC occurs again after repairing or replacing the control wiring,
replace the TCU:
✓ TMA: TCU (954A1-*****).
✓ DN8A: TCU (95440-*****)
19.
The Service Procedure is complete. Return the vehicle to the customer.
TSB #: 23-AT-009H
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