ITB22-038B
Service Bulletin Details
Public Details for: ITB22-038B
Turbocharger replacement procedure this bulletin has been amended. See amendment history on the last page. Please discard previous versions of this bulletin.
- 2023 - 2022 - 2021 - 2020 - 2019 - 2018 - 2017 - 2016 -
Models from 2023
2023 INFINITI Q50 |
Models from 2022
2022 INFINITI Q50 |
2022 INFINITI Q60 |
Models from 2021
2021 INFINITI Q50 |
2021 INFINITI Q60 |
Models from 2020
2020 INFINITI Q50 |
2020 INFINITI Q60 |
Models from 2019
2019 INFINITI Q50 |
2019 INFINITI Q60 |
Models from 2018
2018 INFINITI Q50 |
2018 INFINITI Q60 |
Models from 2017
2017 INFINITI Q50 |
2017 INFINITI Q60 |
Models from 2016
2016 INFINITI Q50 |
Classification: Reference: EM22-007B Date: ITB22-038B August 4, 2023 TURBOCHARGER REPLACEMENT PROCEDURE This bulletin has been amended. See AMENDMENT HISTORY on the last page. Please discard previous versions of this bulletin. APPLIED VEHICLES: 2016-2023 Q50 (V37) 2017-2022 Q60 (CV37) APPLIED ENGINES: VR30DDTT SERVICE INFORMATION If either one or both turbochargers require replacement, refer to the SERVICE PROCEDURE in this bulletin for the updated procedure. IMPORTANT: You MUST closely follow the entire SERVICE PROCEDURE as it contains information that is essential to successfully completing this repair. 2016-2017 Q50 and 2017 Q60 will require an ECM reprogramming at the end of this SERVICE PROCEDURE for Turbocharger Exhaust Gas Temperature Sensor deletion. Refer to ITB17-050. Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. HINT: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Infiniti retailer to determine if this applies to your vehicle. 1/62 SERVICE PROCEDURE Remove Driveline IMPORTANT: The following Figures are of an AWD vehicle; 2WD is similar. 1. Place the vehicle on a lift that will allow the drivetrain to be removed. 2. Remove the Engine Cover. 3. Refer to the ESM: REPAIR > ENGINE > ENGINE MECHANICAL > REMOVAL AND INSTALLATION > ENGINE COVER Remove the Cowl Top Cover RH and Cowl Top Cover LH. Refer to the ESM: REPAIR > BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY > EXTERIOR > REMOVAL AND INSTALLATION > COWL TOP 4. Disconnect the battery cable from the negative terminal. 5. Remove the cover from the battery positive terminal. 6. Disconnect the battery cable from the positive terminal. 7. Release the fuel pressure. f To avoid the risk of death or severe personal injury, work in a well-ventilated area to prevent gasoline vapors from accumulating and to prevent their possible ignition. Refer to the ESM: DIAGNOSIS > ENGINE > ENGINE CONTROL SYSTEM > BASIC INSPECTION > ENGINE CONTROL SYSTEM > FUEL PRESSURE CHECK 2/62 ITB22-038B 8. Disconnect the wiring harness connector shown in Figure 1. 9. Roll up the wiring harness dust boot (Figure 1). Wiring harness connector Dust boot Figure 1 10. Disconnect the Engine Control Harness connector from the Engine Room Harness connector (Figure 2), located under the dust boot. Engine Control Harness to Engine Room Harness connectors Figure 2 11. Disconnect the wiring harness connector shown in Figure 3. 12. Located directly behind the battery. Detach the two (2) engine control harness mounting clips (Figure 3). Wiring harness connector Wiring harness mounting clips (2) Figure 3 3/62 ITB22-038B 13. Detach the Engine Control Harness grommet from the bulkhead. Engine Control Harness grommet Figure 4 Vacuum Hose 1 14. Vacuum piping Disconnect Vacuum Hose 1 from the vacuum piping (Figure 5), and then detach its grommet from the bulkhead. Grommet Figure 5 15. Disconnect the three (3) ECM wiring harness connectors. ECM wiring harness connectors (3) Figure 6 4/62 ITB22-038B 16. Disconnect the three (3) wiring harness connectors shown in Figure 7. Wiring harness connectors (3) Figure 7 17. Positive battery cable nut Remove the positive battery cable nut, and then remove the positive battery cable from the battery terminal with fusible link. Battery terminal with fusible link 18. Disconnect the engine wiring harness from its mounting bracket. 19. Detach the positive battery cable grommet from the vehicle. Positive battery cable grommet Figure 8 Positive battery cable Mounting bracket Figure 9 5/62 ITB22-038B 20. Detach the body ground cable (Figure 10) and the engine ground cable (Figure 11). The body ground cable is located on the driver (LH) side of the engine room inner fender. The engine ground cable is located on the front of the timing cover. Body ground cable Engine ground cable Figure 10 Figure 11 21. Remove all vehicle Under Covers. 22. Drain the coolant from the radiator. 23. Remove the two (2) bolts retaining the engine room wiring harness bracket shown in Figure 12. 24. Disconnect both the passenger (RH) side and the driver (LH) side heater hoses from the engine. Passenger (RH) side heater hose Figure 12 Driver (LH) side heater hose Figure 13 6/62 ITB22-038B 25. Detach Fuel Feed Hose 2. Fuel Feed Hose 2 Figure 14 26. Disconnect Water Hose 1 from Connector Pipe 3. Connector Pipe 3 Water Hose 1 Figure 15 27. Disconnect Water Hose 9 from Water Pipe 3. Water Pipe 3 Water Hose 9 Figure 16 7/62 ITB22-038B 28. Remove the Air Duct (inlet), shown in Figure 17. Eight (8) clips. Air Duct (inlet) Clips (8) Figure 17 Reservoir Tank Hose 29. Disconnect the Radiator Hose (Upper) and the Reservoir Tank Hose from the Multi-way Control Valve. Multi-way Control Valve Radiator Hose (Upper) Figure 18 Radiator Hose (Upper) 30. Disconnect the Radiator Hose (Upper) from the radiator. Radiator Figure 19 8/62 ITB22-038B 31. Unclip the first clip of the passenger (RH) side and the driver (LH) side Hood Side Seal Assemblies, to allow access to the Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2) mounting bolts (Figure 20). Hood Side Seal Assemblies Mounting bolt locations Clips Figure 20 32. Disconnect both MAF sensor wiring harness connectors from the MAF sensors (Figure 21), located on the Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2). 33. Unclip the MAF sensor wiring harnesses from Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2). 34. Unbolt both Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2); two (2) bolts each where shown in Figure 21. 35. Detach both Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2) from Air Duct (bank 1) and Air Duct (bank 2), and then remove them from the vehicle. Air Duct (bank 1) and Air Duct (bank 2) are located beneath Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2). Air Cleaner Body (bank 1) Bolts (4) MAF sensors Air Cleaner Body (bank 2) Figure 21 9/62 ITB22-038B 36. Place tape over Air Duct (bank 1) and Air Duct (bank 2) inlets, to prevent foreign objects from entering the ducts. To prevent engine damage, tape must be placed over both duct inlets. If foreign debris enter either duct inlet, turbocharger damage and possibly engine damage may occur. 37. For vehicles that have an oil cooler, remove the two (2) bolts retaining Oil Cooler Pipe 1 bracket to the vehicle (Figure 22 and Figure 23), located under the Air Cleaner Body (bank 1). Bolts (2) Figure 23 Figure 22 High-Pressure Flexible Hose 38. Recover the A/C refrigerant using approved equipment. 39. Disconnect the High-Pressure Flexible Hose from the condenser. Bolt (1) One (1) bolt. Figure 24 10/62 ITB22-038B Low-Pressure Flexible Hose 40. Disconnect the Low-Pressure Flexible Hose from the Internal Heat Exchanger Pipe. One (1) bolt. Bolt (1) Figure 25 Radiator Hose (lower) 41. Detach the Radiator Hose (lower) and the Reservoir Tank Hose from the Multi-way Control Valve. Reservoir Tank Hose Figure 26 11/62 ITB22-038B The following Figures are of the passenger (RH) side AWD; driver (LH) side is similar. HINT: 2WD is similar for steps 42-47. 42. Raise the vehicle to a comfortable height, and then remove both front wheel assemblies. The following steps will be performed on both passenger (RH) side and the driver (LH) side. 43. Brake caliper assembly Remove both front brake caliper assemblies and rotors. Brake rotor HINT: Two (2) piston caliper shown in Figure 27. Four (4) piston removal is similar. Figure 27 Brake hose locator clip 44. Remove the brake hose locator clips. Figure 28 Steering Knuckle 45. Remove the wheel sensors from both front Steering Knuckles. Wheel sensor Figure 29 12/62 ITB22-038B 46. Detach the wheel sensor harnesses from the two (2) locations they are attached to on each steering knuckle bracket (Figure 30). Figure 30 Top steering knuckle nut and bolt 47. Remove the top steering knuckle nuts and remove both bolts. Figure 31 48. Remove the Shock Absorber Arm to the Transverse Link nuts and both bolts. AWD shown in Figure 32. The 2WD bolt is in the same location. Shock Absorber Arm Link nut and bolt Figure 32 13/62 ITB22-038B 49. Raise the vehicle to a comfortable height to disconnect the undercarriage components. 50. Remove the two (2) nuts and bolts that connect the Exhaust Front Tube to the Center Muffler, where shown in Figure 33. 51. 52. For AWD vehicles, the Center Muffler will remain attached to the vehicle. For 2WD only, remove the complete propeller shaft from the vehicle. Exhaust Front Tube Nuts and bolts (2) Refer to the ESM: REPAIR > TRANSMISSION & DRIVELINE > DRIVELINE > REMOVAL AND INSTALLATION > REAR PROPELLER SHAFT Center Muffler Figure 33 For AWD vehicles, remove the four (4) nuts and bolts that connect the propeller shaft to the transmission, and then disconnect the propeller shaft from transmission. The propeller shaft will remain attached to the final drive. One (1) hidden nut/bolt in Figure 34. Figure 34 53. Disconnect the transmission's Control Rod. Remove the Snap Pin to separate the Control Rod. AWD 2WD Snap Pin Snap pin Control Rod Control Rod Figure 35 14/62 ITB22-038B Steering shaft 54. Remove one (1) bolt, and then disconnect the steering shaft from the steering rack. HINT: The bolt location and component view may differ based on the type of steering system. Steering rack Figure 36 55. Disconnect the power steering wiring harness connector, if present. Electric power steering type shown in Figure 37. Located on either the driver (LH) side or passenger (RH) side of the front corner of the front suspension member. Figure 37 56. Detach the A/T fluid cooler hoses. A/T fluid cooler hoses Figure 38 15/62 ITB22-038B 57. If the vehicle has an oil cooler, disconnect Oil Cooler Hose 1 and Oil Cooler Hose 2. Oil Cooler Hose 1 Oil Cooler Hose 2 Figure 39 58. Figure 40 Place a driveline support table under the driveline, and raise to support the driveline. Figure 41 16/62 ITB22-038B 59. Remove the four (4) rear engine mounting member bolts (Figure 42). 60. Remove the front suspension member nuts and bolts indicated in Figure 42. AWD has a total of four (4) front suspension member nuts. 2WD has two (2) front suspension member nuts. Two (2) front suspension member bolts (both AWD and 2WD). AWD only: Two (2) front cross bar bolts. HINT: Figure 42 is of an AWD vehicle. Nut and bolt locations are similar for 2WD. Front suspension member bolts (2). All grades. Front suspension member nuts: AWD (total of 4) 2WD (2) AWD only Front suspension member nuts (2) AWD only Front cross bar bolts (2) Rear engine mounting member bolts (4). All grades. Figure 42 17/62 ITB22-038B 61. For AWD vehicles, remove the four (4) transverse link bolts; two (2) per side. Transverse link bolts (2 per side) Figure 43 62. Carefully lower the complete driveline away from the vehicle. 18/62 ITB22-038B Remove the Passenger (RH) Side Turbocharger 63. Loosen the Air Inlet Hose clamp shown in Figure 44. This hose will be detached in step 80 on page 24. 64. Release the spring clamps and disconnect the two (2) associated hoses, shown in Figure 44. 65. Disconnect the wiring harness connector shown in Figure 44. Hose clamp Hoses (2) Wiring harness connector Figure 44 66. Unplug the A/F sensor wiring harness connector, and then remove the A/F sensor from the turbocharger housing. 67. If present, unplug the Turbocharger Exhaust Gas Temperature Sensor (Bank 1) wiring harness connector, and then remove the sensor from the turbocharger housing. Harness connector A/F sensor Figure 45 19/62 ITB22-038B 68. Remove the turbocharger Heat Insulator (upper). Heat Insulator (upper) Heatshield bolts (5) Figure 46 69. Remove the two (2) exhaust mount bolts shown in Figure 47. Exhaust mount bolts (2) Figure 47 20/62 ITB22-038B 70. Remove the three (3) nuts that connect the Catalyst Converter (bank 1) to the 2nd Catalyst Converter (bank 1). Catalyst Converter nuts (3) Figure 48 71. Remove the Catalyst Converter (bank 1) support bracket bolt. Support bracket bolt Figure 49 21/62 ITB22-038B 72. Release the spring clamp and disconnect the associated coolant hose shown in Figure 50. 73. Remove the water tube bracket bolt (Figure 50). Coolant hose Water tube bracket bolt Figure 50 74. If present, disconnect the Turbocharger Speed Sensor (Bank 1) wiring harness connector (not shown). 75. Loosen the turbocharger assembly mounting nuts in order, from 1 to 4, as shown in Figure 51. 76. Remove the band clamp bolt. Turbocharger mount nuts (4) 2 4 1 3 Band clamp bolt Figure 51 22/62 ITB22-038B 77. Detach Catalyst Converter (bank 1) from the turbocharger outlet. 78. Release the spring clamp and disconnect the associated oil return hose shown in Figure 52. Oil return hose Figure 52 79. Remove the eye bolt retaining the oil feed tube. Eye bolt Figure 53 23/62 ITB22-038B 80. Detach the Air Inlet Hose from the turbocharger. 81. Gently remove the turbocharger from its mounting studs so that the oil line mounting bracket bolt can be reached (Figure 54). 82. Remove the oil feed tube mounting bracket bolt shown in Figure 54. Oil feed tube mounting bracket bolt Figure 54 83. Remove the turbocharger from the engine and place it on a clean workbench. 24/62 ITB22-038B Reinstall the Passenger (RH) Side Turbocharger 84. Transfer the components from the old to the new turbocharger assembly and torque to the specifications below. IMPORTANT: Refer to PARTS INFORMATION for single use parts. Water tube eye bolt torque: 25.0 N•m (2.6 kg-m, 18 ft-lb) HINT: One (1) Water tube eye bolt is hidden in Figure 55. Bracket bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Oil Return Pipe 1 bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Heat Insulator (lower) bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) If present, Turbocharger Speed Sensor (bank 1): o Wiring harness connector bracket to turbocharger torque: 7.0 N•m (0.71 kg-m, 62 in.-lb) o Wiring harness connector to bracket torque: 2.2 N•m (0.22 kg-m, 19 in.-lb) Bracket bolts (2) Water tube eye bolts (2) Heat Insulator (lower) bolts (2). 1 hidden in Figure Oil Return Pipe 1 bolts (2). 1 hidden in Figure Figure 55 25/62 ITB22-038B 85. Install and temporarily tighten the eye bolt for the oil line, with a new gasket (Figure 56). 86. Reattach the oil feed tube mounting bracket with bolt (Figure 56) and torque to specification. Bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Oil feed tube mounting bracket bolt Eye bolt Figure 56 87. Align the turbocharger Air Inlet Hose 1 (bank 1) with the turbocharger output, and then slide the turbocharger onto its mounting studs. Leave the turbocharger Air Inlet Hose 1 (bank 1) clamp loose at this time. Replace the turbocharger to cylinder head gasket with a new part from PARTS INFORMATION. Air Inlet Hose 1 (bank 1) Figure 57 26/62 ITB22-038B 88. Reconnect the oil return hose and spring clamp. Oil return hose Figure 58 89. Install all four (4) turbocharger mount nuts, and then torque them in the order (from 1 to 6) shown in Figure 59. Nut torque: 30.5 N•m (3.1 kg-m, 22 ft-lb) 90. Align the Catalyst Converter (bank 1) with 2nd Catalyst Converter (bank 1) studs and install the nuts finger tight. See PARTS INFORMATION for new gasket. 91. Reattach the Catalyst Converter (bank 1) to the turbocharger outlet, and then lightly tighten the band clamp bolt enough to align catalyst, but allow it to rotate. Turbocharger mount nuts (4) 3 1, 5 4 2, 6 Band clamp bolt Figure 59 27/62 ITB22-038B 92. Install the catalyst converter support bracket bolt and torque to specification. Bolt torque: 47.8 N•m (4.9 kg-m, 35 ft-lb) Support bracket bolt Figure 60 93. Torque the Catalyst Converter (bank 1) to the turbocharger outlet band clamp bolt to specification. 94. Bolt torque: 15 N•m (1.5 kg-m, 11 ft-lb) Torque the oil feed tube eye bolt to specification. Bolt torque: 25.0 N•m (2.6 kg-m, 18 ft-lb) Eye bolt Oil feed tube Figure 61 28/62 ITB22-038B 95. Reinstall the water tube bracket bolt (Figure 62) and torque to specification. 96. Bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Reinstall the coolant hose and its spring clamp (Figure 62). Coolant hose Water tube bracket bolt Figure 62 97. Reinstall the two (2) exhaust mount bolts shown in Figure 63 finger tight. Exhaust mount bolts (2) Figure 63 29/62 ITB22-038B 98. Torque the Catalyst Converter (bank 1) to 2nd Catalyst Converter (bank 1) nuts that were finger tightened, in step 90 on page 27, to specifications. 99. Nut torque: 44.9 N•m (4.6 kg-m, 33 ft-lb) Torque the two (2) exhaust mount bolts installed finger tight in step 97 on page 29 to specification. Bolt torque: 44.9 N•m (4.6 kg-m, 33 ft-lb) Catalyst Converter nuts (3) Figure 64 100. Reinstall Heat Insulator (upper) with five (5) bolts. Bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Heat Insulator (upper) bolts (5) Heat Insulator (upper) Figure 65 30/62 ITB22-038B 101. Install a new A/F sensor from PARTS INFORMATION, torque it to specification and then reconnect its wiring harness connector. A/F sensor torque: 50 N•m (5.1 kg-m, 37 ft-lb) Wiring harness connector A/F sensor Figure 66 102. Tighten the hose clamp (Figure 67). 103. Reconnect the two (2) hoses (Figure 67). 104. Reconnect the wiring harness connector (Figure 67). 105. If the Turbocharger Exhaust Gas Temperature Sensor (bank 1) wiring harness connector was disconnected in step 74 on page 22, then reconnect it. Hose clamp Hoses (2) Wiring harness connector Figure 67 31/62 ITB22-038B Remove the Driver (LH) Side Turbocharger 106. Loosen the hose clamp shown in Figure 68. This hose will be detached in step 124 on page 36. 107. Release the spring clamps and disconnect the three (3) associated hoses, shown in Figure 68. 108. Disconnect the wiring harness connector shown in Figure 68. Hoses (3) Hose clamp Wiring harness connector Figure 68 109. Unplug the A/F sensor wiring harness connector, and then remove the A/F sensor from the turbocharger housing. A/F sensor Harness connector Figure 69 32/62 ITB22-038B 110. If present, unplug the Turbocharger Exhaust Gas Temperature Sensor (Bank 2) wiring harness connector, and then remove the sensor from the turbocharger housing. 111. Remove the turbocharger Heat Insulator (upper). Heat Insulator (upper) Heatshield bolts (4) Figure 70 112. Remove the two (2) nuts that connect the Catalyst Converter (bank 2) to the 2nd Catalyst Converter (bank 2). Catalyst Converter nuts (2) Figure 71 33/62 ITB22-038B 113. Remove the Catalyst Converter (bank 2) support bracket bolt. Support bracket bolt Figure 72 114. Remove the 2nd Catalyst Converter (bank 2) support bracket bolt. Support bracket bolt Figure 73 34/62 ITB22-038B 115. Loosen the turbocharger assembly mounting nuts in order, from 1 to 4, as shown in Figure 74. 116. Remove the band clamp bolt. 4 Turbocharger mount nuts (4) 2 1 3 Band clamp bolt Figure 74 117. Detach Catalyst Converter (bank 2) from the turbocharger outlet. 118. Release the spring clamp and disconnect the associated oil return hose shown in Figure 75. Oil return hose Figure 75 35/62 ITB22-038B 119. Remove the eye bolt retaining the oil feed tube. Eye bolt Figure 76 120. Remove both the A/C High-Pressure Flexible Hose and then the Low-Pressure Pipe 2 from the A/C compressor (Figure 77). 121. Remove the Oil Feed Tube mounting bracket bolt shown in Figure 77. Low-Pressure Pipe 2 Oil Feed Tube mounting bracket bolt High-Pressure Flexible Hose A/C compressor Figure 77 122. If present, disconnect the Turbocharger Speed Sensor (Bank 2) wiring harness connector. 123. Remove the turbocharger from the engine and place it on a clean workbench. 36/62 ITB22-038B 124. Transfer the components from the old to the new turbocharger assembly and torque to the specifications below. IMPORTANT: Refer to PARTS INFORMATION for single use parts. Water tube eye bolt torque: 25.0 N•m (2.6 kg-m, 18 ft-lb) HINT: One (1) Water tube eye bolt is hidden in Figure 55. Bracket bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Oil return pipe bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Heat insulator (lower) bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) If present, Turbocharger Speed Sensor (bank 2): o Wiring harness connector bracket to turbocharger torque: 7.0 N•m (0.71 kg-m, 62 in.-lb) o Wiring harness connector to bracket torque: 2.2 N•m (0.22 kg-m, 19 in.-lb) Bracket bolts (2) Water tube eye bolts (2) Heat insulator (lower) bolts (3). 1 hidden in Figure Oil return pipe bolts (2). 1 hidden in Figure Figure 78 37/62 ITB22-038B Reinstall the Driver (LH) Side Turbocharger 125. If present, reconnect the Turbocharger Speed Sensor (Bank 2) wiring harness connector. 126. Install and temporarily tighten the eye bolt for the oil feed tube, with a new gasket (Figure 79). Eye bolt Oil feed tube Figure 79 127. Reattach the Oil Feed Tube mounting bracket bolt (Figure 80), and then torque to specification. Bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Oil Feed Tube mounting bracket bolt A/C compressor Figure 80 38/62 ITB22-038B 128. Align the turbocharger Air Inlet Hose 1 (bank 2) with the turbocharger output, and then slide the turbocharger onto its mounting studs. Leave the turbocharger Air Inlet Hose 1 (bank 2) clamp loose at this time. Replace the turbocharger to cylinder head gasket with a new one from PARTS INFORMATION. 129. Reconnect the wiring harness connector shown in Figure 81. 130. Reconnect the three (3) hoses shown in Figure 81. Hoses (3) Wiring harness connector Hose clamp Figure 81 131. Reconnect the oil return hose and spring clamp. Oil return hose Figure 82 39/62 ITB22-038B 132. Install all four (4) turbocharger mount nuts, and then torque them in the order (from 1 to 6) shown in Figure 83. Nut torque: 30.5 N•m (3.1 kg-m, 22 ft-lb) 133. Align the Catalyst Converter (bank 2) with 2nd Catalyst Converter (bank 2) studs and install the nuts finger tight. 134. Reattach the Catalyst Converter (bank 2) to the turbocharger outlet, and then lightly tighten the band clamp bolt just enough to align catalyst, but allow it to rotate. Band clamp will be torqued in step 138 on page 42. 1, 5 Turbocharger mount nuts (4) 4 3 2, 6 Band clamp bolt Figure 83 40/62 ITB22-038B 135. Reinstall the 2nd Catalyst Converter (bank 2) support bracket bolt finger tight. Support bracket bolt Figure 84 136. Reinstall the Catalyst Converter (bank 2) support bracket bolt finger tight. Support bracket bolt Figure 85 41/62 ITB22-038B 137. Torque the Catalyst Converter (bank 2) to the turbocharger outlet band clamp bolt to specification. Bolt torque: 15 N•m (1.5 kg-m, 11 ft-lb) 138. Torque the 2nd Catalyst Converter (bank 2) support bracket bolt to specification. Bolt torque: 47.8 N•m (4.9 kg-m, 35 ft-lb) 139. Torque the Catalyst Converter (bank 2) support bracket bolt to specification. Bolt torque: 47.8 N•m (4.9 kg-m, 35 ft-lb) 140. Torque the oil feed tube eye bolt (Figure 86) to specification. Bolt torque: 25.0 N•m (2.6 kg-m, 18 ft-lb) Eye bolt Oil feed tube Figure 86 42/62 ITB22-038B 141. Torque the Catalyst Converter (bank 2) to 2nd Catalyst Converter (bank 2) nuts that were finger tightened, in step 134 on page 40, to specification. Nut torque: 44.9 N•m (4.6 kg-m, 33 ft-lb) Catalyst Converter nuts (2) Figure 87 142. Reinstall Heat Insulator (upper) with four (4) bolts. Bolt torque: 9.0 N•m (0.92 kg-m, 80 in.-lb) Heat Insulator (upper) Heatshield bolts (4) Figure 88 43/62 ITB22-038B 143. Install a new A/F sensor from PARTS INFORMATION, torque it to specification and then reconnect its wiring harness connector. A/F sensor torque: 50 N•m (5.1 kg-m, 37 ft-lb) A/F sensor Harness connector Figure 89 144. Tighten the hose clamp shown in Figure 90. Hose clamp Figure 90 44/62 ITB22-038B 145. Reattach the Low-Pressure Pipe 2 and then the A/C High-Pressure Flexible Hose to the A/C compressor (Figure 91) and then torque to specification. Nut torque: 13.7 N•m (1.4 kg-m, 10 ft-lb) Low-Pressure Pipe 2 A/C compressor High-Pressure Flexible Hose Figure 91 Reinstall Driveline 146. Carefully raise the driveline back into the vehicle. 147. For AWD vehicles, reinstall the four (4) transverse link bolts; two (2) per side, and temporarily tighten. These bolts will be torqued to specification in step 153 on page 47. Transverse link bolts (2 per side) Figure 92 45/62 ITB22-038B 148. Reinstall and temporarily tighten the following nuts and bolts indicated in Figure 93. AWD has a total of four (4) front suspension member nuts. 2WD has two (2) front suspension member nuts. Two (2) front suspension member bolts (both AWD and 2WD). AWD only: Two (2) front cross bar bolts. The rear engine mounting member bolts. HINT: Figure 93 is of an AWD vehicle. Nut and bolt locations are similar for 2WD. Front suspension member bolts (2). All grades. Front suspension member nuts: AWD (total of 4) 2WD (2) AWD only Front suspension member nuts (2) AWD only Front cross bar bolts (2) 2 3 Rear engine mounting member bolts (4). All grades. 4 Figure 93 1 149. Torque the sub frame nuts, bolts, and front cross bar bolts to the following specifications: Torque the front suspension member nuts to 130 N•m (13 kg-m, 96 ft-lb). Torque the front suspension member bolts to 82 N•m (8.4 kg-m, 60 ft-lb). Torque the front cross bar bolts to 75 N•m (7.7 kg-m, 55 ft-lb). 150. Torque the rear engine mounting member bolts in the pattern shown in Figure 93. Bolt torque: 49 N•m (5.0 kg-m, 36 ft-lb). 46/62 ITB22-038B 151. For AWD vehicles, torque the four (4) transverse link bolts; two (2) per side, to specification. Bolt torque: 128 N•m (13 kg-m, 94 ft-lb) Transverse link bolts (2 per side) Figure 94 152. Slowly lower, and then remove, the driveline support table from under the driveline. Driveline support table Figure 95 153. Raise the vehicle to a comfortable height for the following steps. 154. Reattach the A/T fluid cooler hoses. A/T fluid cooler hoses 155. Reconnect Oil Cooler Hose 1 and Oil Cooler Hose 2 if they were disconnected in step 57 on page 16. 47/62 Figure 96 ITB22-038B 156. Reconnect the power steering wiring harness connector, if present. HINT: Electric power steering type shown in Figure 37. Located on either the driver (LH) side or passenger (RH) side of the front corner of the front suspension member, under the inner fender protector. Figure 97 Steering shaft 157. Reconnect the steering shaft to the steering rack, and then install the bolt. Bolt torque: 26.5 N•m (2.7 kg-m, 20 ft-lb) HINT: The bolt location and component view may differ based on the type of steering system. Steering rack Figure 98 158. Reconnect the transmission's Control Rod with Snap Pin. AWD 2WD Snap Pin Snap pin Control Rod Control Rod Figure 99 48/62 ITB22-038B 159. For 2WD only, reinstall the propeller shaft and complete exhaust into the vehicle, and then skip to step 163. Refer to the ESM: REPAIR > TRANSMISSION & DRIVELINE > DRIVELINE > REMOVAL AND INSTALLATION > REAR PROPELLER SHAFT 160. For AWD vehicles, reconnect the propeller shaft to the transmission with four (4) nuts and bolts, and then torque to specification. Torque to 80 N•m (8.2 kg-m, 59 ft-lb). One (1) hidden nut/bolt in Figure 100. Figure 100 Exhaust Front Tube 161. Reconnect the Exhaust Front Tube to the Center Muffler with a new gasket and two (2) nuts and bolts (Figure 101), and then torque to specification. Torque to 58 N•m (5.9 kg-m, 43 ft-lb). See PARTS INFORMATION for single use parts. Nuts and bolts (2) Center Muffler Figure 101 162. Reinstall all Under Covers. 163. Lower the vehicle to a comfortable height to reassemble the suspension and brake components. 49/62 ITB22-038B The following steps will be performed on both the passenger (RH) side and the driver (LH) side of the vehicle. The figures are of the RH side. The LH side is similar. 164. Reattach both Shock Absorber Arms to the Transverse Links with nuts and fasteners, and then torque to the specifications below. For AWD torque, refer to Figure 102. For 2WD torque, refer to Figure 103. Shock Absorber Arm Link nut and fastener Figure 102 Figure 103 Upper Link 165. Reattach the top of the Steering Knuckle to the Upper Link, and then torque to specification. Torque to 55 N•m (5.6 kg-m, 41 ft-lb). Steering Knuckle Figure 104 Brake caliper assembly 166. Reattach both brake rotors and caliper assemblies, and then torque bolts to specification. Brake rotor For 2 or 4 piston calipers, torque bolts to 123 N•m (13 kg-m, 91 ft-lb). Figure 105 50/62 ITB22-038B Brake hose locator clip 167. Reattach the brake hose locator clips. Figure 106 Steering Knuckle 168. Reattach the wheel sensors to both Steering Knuckles. Bolt torque: 9 N•m (9.2 kg-m, 80 in.-lb) Wheel sensor Figure 107 169. Reattach the wheel sensor harnesses to the two (2) locations, on each Steering Knuckle, shown in Figure 108. Figure 108 51/62 ITB22-038B 170. Lower the vehicle to a comfortable height to work in engine room. High-Pressure Flexible Hose 171. Reattach the High-Pressure Flexible Hose to the condenser. One (1) bolt. Bolt torque: 5.5 N•m (0.56 kg-m, 49 in.-lb) Bolt (1) Figure 109 Low-Pressure Flexible Hose 172. Reconnect the Low-Pressure Flexible Hose to the Internal Heat Exchanger Pipe. One (1) bolt. Bolt torque: 5.5 N•m (0.56 kg-m, 49 in.-lb) Bolt (1) Figure 110 Radiator Hose (lower) 173. Reattach the Radiator Hose (lower) and the Reservoir Tank Hose to the Multi-way Control Valve. Reservoir Tank Hose Figure 111 52/62 ITB22-038B 174. For vehicles that the Oil Cooler Pipe 1 bolts were removed in step 37 on page 10, reinstall the two (2) bolts. Bolt torque: 5.5 N•m (0.56 kg-m, 49 in.-lbs) 175. Remove the tape from over Air Duct (bank 1) and Air Duct (bank 2) inlets. 176. Reattach both Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2) to Air Duct (bank 1) and Air Duct (bank 2), and then install their bolts; a total of four (4). Bolt torque: 5.5 N•m (5.6 kg-m, 49 in.-lb) 177. Reattach the MAF sensor wiring harnesses to Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2). 178. Reconnect both MAF sensor wiring harness connectors to the MAF sensors (Figure 112), located on the Air Cleaner Body (bank 1) and Air Cleaner Body (bank 2). Air Cleaner Body (bank 1) Bolts (4) MAF sensors Air Cleaner Body (bank 2) Figure 112 179. Reattach the passenger (RH) side and the driver (LH) side Hood Side Seal Assembly clips (Figure 113). Hood Side Seal Assemblies Clips Figure 113 53/62 ITB22-038B Radiator Hose (Upper) 180. Reconnect the Radiator Hose (Upper) to the radiator. Radiator Figure 114 Reservoir Tank Hose 181. Reconnect the Radiator Hose (Upper) and the Reservoir Tank Hose to the Multi-way Control Valve. Multi-way Control Valve Radiator Hose (Upper) Figure 115 182. Install the Air Duct (inlet), shown in Figure 116. Eight (8) clips. Air Duct (inlet) Clips (8) Figure 116 54/62 ITB22-038B 183. Reconnect Water Hose 9 to Water Pipe 3. Water Pipe 3 Water Hose 9 Figure 117 184. Reconnect Water Hose 1 to Connector Pipe 3. Connector Pipe 3 Water Hose 1 Figure 118 185. Reattach Fuel Feed Hose 2. Fuel Feed Hose 2 Figure 119 55/62 ITB22-038B 186. Reconnect both the passenger (RH) side and the driver (LH) side heater hoses to the engine (Figure 120 and Figure 121). 187. Reinstall the two (2) bolts retaining the engine room wiring harness bracket (Figure 120). Bolt torque: 13.5 N•m (1.4 kg-m, 10 ft-lb) Passenger (RH) side heater hose Figure 120 Driver (LH) side heater hose Figure 121 188. Reattach the body ground cable (Figure 122) and the engine ground cable (Figure 123). The body ground cable is located on the driver (LH) side of the engine room inner fender. The engine ground cable is located on the front of the timing cover. Body ground cable Engine ground cable Figure 122 Figure 123 56/62 ITB22-038B 189. Reattach the positive battery cable grommet to the vehicle. 190. Reconnect the engine wiring harness to its mounting bracket. Positive battery cable grommet Mounting bracket Figure 124 Positive battery cable nut 191. Reattach the positive battery cable to the battery terminal with fusible link. Nut torque: 13.5 N•m (1.4 kg-m, 10 ft-lb) Battery terminal with fusible link Figure 125 Positive battery cable 192. Reconnect the three (3) wiring harness connectors shown in Figure 126. Wiring harness connectors (3) Figure 126 57/62 ITB22-038B 193. Reconnect the ECM wiring harness connectors (3). ECM wiring harness connectors (3) Figure 127 Vacuum Hose 1 Vacuum piping 194. Reconnect the Vacuum Hose 1 to the vacuum piping (Figure 128), and then reattach its grommet to the bulkhead. Grommet Figure 128 195. Reattach the Engine Control Harness grommet to the bulkhead. Engine Control Harness grommet Figure 129 58/62 ITB22-038B 196. Reattach the two (2) Engine Control Harness mounting clips (Figure 130). 197. Reconnect the wiring harness connector (Figure 130). Located directly behind the battery. Wiring harness connector Wiring harness mounting clips (2) Figure 130 198. Reconnect the Engine Control Harness from the Engine Room Harness (Figure 131). Engine Control Harness / Engine Room Harness connector Figure 131 199. Roll down the wiring harness dust boot (Figure 132). 200. Reconnect the wiring harness connector shown in Figure 132. Wiring harness connector Dust boot Figure 132 59/62 ITB22-038B 201. Refill the engine coolant. 202. Refill Intercooler coolant. 203. Reconnect the battery cable to the positive terminal. Nut torque: 13.5 N•m (1.4 kg-m, 10 ft-lb) 204. Reinstall the cover of the battery positive terminal. 205. Reconnect the battery cable to the negative terminal. Nut torque: 13.5 N•m (1.4 kg-m, 10 ft-lb) 206. Reinstall the Cowl Top Cover RH and Cowl Top Cover LH. Refer to the ESM: REPAIR > BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY > EXTERIOR > REMOVAL AND INSTALLATION > COWL TOP 207. Reinstall the Engine Cover. Refer to the ESM: REPAIR > ENGINE > ENGINE MECHANICAL > REMOVAL AND INSTALLATION > ENGINE COVER 208. Perform Turbocharger Wastegate Control Solenoid Valve Data Initialization. Refer to the ESM: DIAGNOSIS > ENGINE > ENGINE CONTROL SYSTEM > BASIC INSPECTION > ENGINE CONTROL SYSTEM > TURBOCHARGER WASTEGATE CONTROL SOLENOID VALVE DATA INITIALIZATION 209. Perform Idle Air Volume Learning. Refer to the ESM: DIAGNOSIS > ENGINE > ENGINE CONTROL SYSTEM > BASIC INSPECTION > ENGINE CONTROL SYSTEM > IDLE AIR VOLUME LEARNING 210. Is the APPLIED VEHICLE a 2016-2017 Q50 or 2017 Q60? YES: Refer to ITB17-050 for required ECM reprogram for Exhaust Gas Temp Sensor deletion, and then proceed to step 211. NO: Proceed to step 211. 211. Recharge the A/C refrigerant using approved equipment. 212. Perform Required Procedure After Battery Disconnection. Refer to the ESM: GENERAL INFORMATION > GENERAL INFORMATION > BASIC INSPECTION > ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL 60/62 ITB22-038B PARTS INFORMATION (1) (2) DESCRIPTION PART NUMBER QUANTITY TURBOCHARGER (LH) (1) 1 TURBOCHARGER (RH) (1) 1 GASKET - EYEBOLT 15189-5CA0A 6 EXHAUST NUT 14094-JG30A 8 HEAT SHIELD BOLT 14069-JD00A 14 TURBOCHARGER INLET GASKET 14415-5CA0A 2 TURBOCHARGER OIL INLET GASKET 15196-MB40B 1 TURBOCHARGER OIL OUTLET GASKET 15196-5CB0A 2 GASKET - EYEBOLT 15189-5CA0B 2 GASKET - EYEBOLT 11026-AD200 PROP BOLT (AWD) 37120-AL60A PROP SHAFT NUTS (AWD) 37171-AL60A PROP BOLT (2WD) 37120-AH00A PROP WASHER (2WD) 37121-JK20B PROP SHAFT NUTS (2WD) 37171-AL60A CENTER BEARING MOUNTING BRACKET NUTS (2WD) FRONT SUSPENSION NUT 54588-JK03A 1 4 If Needed 4 If Needed 3 If Needed 3 If Needed 3 If Needed 2 If Needed 4 NUT 55269-AG00E 4 CLAMP 14464-5CA1A 4 EXHAUST GASKET 20692-8H30A 1 EXHAUST CLAMP 14464-5CB0A 2 CONVERTER GASKET 14445-5CB0A 2 COOLANT (2) 999MPL25500P As Needed AIR FUEL RATIO SENSOR 22693-5CA0A 2 CLAMP 01558-00451 2 01225-00062 Refer to the EPC and use vehicle VIN to look up grade specific part. Order this item through the Infiniti Maintenance Advantage program: Phone 877-INFIMA1 (877-463-4621). Website order via link on the dealer portal; www.NNAnet.com and click on the “Maintenance Advantage-Tire/Battery/Chemical” link. Continued on the next page. 61/62 ITB22-038B PARTS INFORMATION (continued) DESCRIPTION PART NUMBER QUANTITY SEAL - O RING 92472-N823A 2 SEAL - O RING 92474-N823A 1 SEAL - O RING 92473-N823A 1 SEAL - O RING 92471-N823A 1 NUT 20602-41G0A 5 GASKET EXHAUST 20691-19U0A 1 GASKET CONVERTOR 20813-5CA0A 1 CLAIMS INFORMATION Submit a Primary Part (PP) type line claim using the following claims coding: DESCRIPTION PFP Replace RH Turbocharger- RWD SYM DIA FRT 7.8 DX62AA With AWD Replace LH Turbocharger- RWD (1) With AWD Replace Both Turbochargers- RWD DX63AA 7.4 ZE 7.8 32 7.4 8.8 DX64AA With AWD (1) OP CODE 8.4 Reference the electronic parts catalog and use the Turbocharger Assy (14411-*****) as the Primary Failed Part (PFP). AMENDMENT HISTORY PUBLISHED DATE REFERENCE DESCRIPTION November 14, 2022 ITB22-038 Original bulletin published December 9, 2022 ITB22-038A PARTS INFORMATION revised August 4, 2023 ITB22-038B APPLIED VEHICLES, page 46, and PARTS INFORMATION revised 62/62 ITB22-038B