SC218YZ_TSB
Service Bulletin Details
Public Details for: SC218YZ_TSB
Subsequent repair action: engine replacement instructions for dtc P1326 (sc218yz) - this bulletin provides information related to the technical service bulletin previously published (sc218) titled "engine inspection/replacement and ksds
Models from 2018
2018 KIA OPTIMA PHEV |
Models from 2017
2017 KIA OPTIMA PHEV |
GROUP MODEL Subsequent Repair 2017-2018MY Action Optima P/HEV (JF P/HEV) w/Nu 2.0L GDI NUMBER DATE SC218YZ September 2023 SUBSEQUENT REPAIR ACTION ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218YZ) SUBJECT: This bulletin provides information related to the Technical Service Bulletin previously published (SC218) titled “Engine Inspection/Replacement and KSDS S/W Installation”. Specifically, this bulletin provides instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles return to the dealer with Diagnostic Trouble Code (DTC) P1326 (Knock Signal Range/Performance). If DTC P1326 is present, first perform the bearing clearance inspection with the Engine Bearing Clearance Tester device (SST KQ231-2T110QQK). This device checks the rod bearing clearance by placing air and vacuum into the cylinder block. Measure the bearing clearance and follow the instructions in this bulletin. Refer to the flow chart found on pages 2-4, then follow the appropriate procedure as outlined in this bulletin. Before conducting the procedure, verify the vehicle is included in the list of affected VINs. Note: TSB SC218 must be completed prior to addressing any concerns associated with DTC P1326, under SC218YZ. IMPORTANT A Vehicle Diagnosis Number (VDN) must be created with or without DTC P1326, after scanning for DTCs, prior to performing SC218YZ. If a VDN is not created, Warranty claim submission issues WILL occur. NOTICE To assure complete customer satisfaction, always remember to refer to KDealer+ Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer. A printed copy is for reference only; publication information can be updated at any time. Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical publications are listed in ‘Service Releases’ and has the latest service information that has been released. Page 2 of 20 ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) SUBJECT: Main Flowchart: Vehicle In Validate Warranty Confirm customer complaint as listed on the RO and note on the RO if vehicle was towed in. Oil Dipstick/Oil Cap & Oil Filler Opening Inspection Using KDS, record video and take (3) photos of: Oil Inspection (NG) 1. Oil Dipstick Reading 2. Inside Oil Filler Cap 3. Inside Oil Filler Opening Oil Inspection (OK) (Refer to Page 3 & Appendix 1 for Additional Instructions) Open Techline Repair Assistance (RA) Be prepared to submit all required documentation. (Refer to Appendix 1) KSDS Installed or DTC P1326 Stored KSDS requirement waived until 11/04/2023 Refer to the applicable Flowchart A,B or C (Per Appendix 2) Maintenance Verified OK Techline Verification of Proper Maintenance Per Appendix 1 Request Maintenance Records from Customer In Writing Receipt Due Within 10 Days NG No Repair Coverage Diagnosis Claim Only SC218S Vehicle Out Follow the applicable flowchart upon documenting customer complaint for one (1) of the three (3) following concerns from Main Flowchart: A. DTC P1326 Stored… (Page 4) B. ENGINE NOISE… (Page 5) C. ENGINE, NO CRANK… (Page 6) Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 3 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) Oil Condition and Oil Level Inspection: (Main Flowchart) 1. Start video showing vehicle and move in towards the dash VIN tag. 2. Measure and record oil dip stick level. 3. Note oil dip stick reading on the RO. 4. Take a picture of the oil reading on dipstick. 5. Inspect the inner/bottom of the oil cap and inside oil filler opening. Record/Note findings: Oil sludge, varnish, burnt oil smell condition(s) found. 6. Inspect the inner/bottom of the oil cap and inside oil filler opening. Record/Note findings: Oil sludge, varnish, burnt oil smell condition(s) found. 7. Take a picture of both, the bottom of the oil cap and oil filler opening. NOTICE If oil lacquering, oil sludge or oil varnish is present, then the engine is therefore suspect to maintenance neglect. Review of the vehicle's maintenance history is required. Oil Level Measurement: (Flowcharts B & C → PWA Request) 1. Remove oil filler cap, remove oil drain plug and drain oil into the supplied measuring container SST067BUCK and check oil level. 2. Record oil level reading on the RO. 3. Take photo of the drained oil container using KDS and attach to warranty claim PWA request. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 4 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) Flowcharts A/B/C: A. DTC P1326 STORED Create SC218Y Claim – No Techline PWA Required From Main Flowchart (page 2) 1. Full system DTC scan and generate VDN 2. Save Freeze frame Data Perform BCT BCT Result PASS (OK) Repair Completed Replace Knock Sensor No KSDS Software Update available NO PASS (NG) Check for updated software Yes KDS Software Update Yes Replace Engine KSDS Software Update available Check for updated software No Note: If any concerns arise during/after completing the flow chart(s), open a Techline case online. IMPORTANT Due to recent updates to KDS, always follow the BCT procedure instructions outlined in KDS. You may also refer to SST067 for BCT Procedure/Calibration information. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 5 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) B. ENGINE NOISE Techline PWA Required; Diagnosis only Campaign Possible From Main Flowchart (page 2) Check oil level and document on the RO Full system DTC scan and generate VDN. Perform BCT PASS (OK) BCT Result NO PASS (NG) PWA PROCESS (Incl. Oil Level Measurement) Replace Engine Yes Connecting rod bearing noise No Process Completed No Software update available Diagnosis coverage only; any required repairs are to be completed using normal service procedures. Do Not Submit as a Campaign Claim. Check updated software Yes Refer to SC218 (As Applicable) PI218S KDS Software Update Note: If any concerns arise during/after completing the flow chart(s), open a Techline case online. IMPORTANT Due to recent updates to KDS, always follow the BCT procedure instructions outlined in KDS. You may also refer to SST067 for BCT Procedure/Calibration information. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 6 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) C. ENGINE NO CRANK Techline PWA Required; Diagnosis only Campaign Possible From Main Flowchart (page 2) Measure the remaining oil in the crankcase. There must be at least 1 quart remaining in the crankcase. Full system DTC scan and generate VDN Remove engine drive belt and spark plugs Document engine rotational torque VIDEO Check Max. Torque Value (94 lb.ft.) Under 94 lb.ft. Perform BCT Over 94 lb.ft. See Appendix 1 on page __. Replace Engine Create SC218 Claim Oil level in the crankcase was less than 1 quart. Process Completed PWA PROCESS (Incl. Oil Level Measurement) NO PASS BCT Result PASS No KSDS Software update available Diagnosis coverage only; any required repairs are to be completed using normal service procedures. Do Not Submit as a Campaign Claim. Check for updated software Yes Refer to SC218 (As Applicable) SC218S KDS Software Update Note: If any concerns arise during/after completing the flow chart(s), open a Techline case online. IMPORTANT Due to recent updates to KDS, always follow the BCT procedure instructions outlined in KDS. You may also refer to SST067 for BCT Procedure/Calibration information. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 7 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) Video Instructions for Seized Engine Inspection: (Flowchart C) Prepare the vehicle prior to the video by removing the spark plugs and drive belt as well as setting the torque wrench to 94 lb.ft. 1. Start video showing the vehicle being worked on and move the camera in towards the dash VIN tag. Note: Continue filming video until step 7. 2. Show the removed spark plugs. 3. Show the empty spark plug holes from the engine. 5. Show the removed drive belt and attached torque wrench to crank bolt. 6. Show the engine being cranked and torque specification exceeding 94 lb.ft. torque. 7. Submit video with Techline PWA case. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 8 of 20 ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) SUBJECT: Engine Replacement Procedure: 1. Replace the engine assembly by referring to the “Engine Mechanical System → Engine And Transaxle Assembly → Engine And Transaxle Assembly → Repair Procedures” chapter in the applicable Shop Manual on KGIS. Refer to TSB ENG190 for information regarding engine replacement practices. 2. After removal of the engine from the vehicle, remove all components that will need to be transferred by referring to the applicable Shop Manual on KGIS. 3. Install all removed components from the old engine block onto the new engine block utilizing all parts from Service Kit(s). NOTICE Refer to TSB ENG083 for gasoline direct injection (GDI) specific information, including related warnings and cautions for handling high fuel pressure system components and combustion seals must be compressed after installation and before attempting to install into the cylinder head. Use SST 09353 2B000. 5. Reinstall the assembled engine and transmission/transaxle into the vehicle. Be sure to: • Fill crankcase with 5W-30 oil (refer to KGIS for oil fill level requirements) • Recommended Product: QUARTZ 9000 FUTURE FGC 5W-30 Full Synthetic SN PLUS, QUARTZ 9000 FUTURE XT 5W30 Full Synthetic SN PLUS, Mobil Super Synthetic 5W30 or above. If not available, use other brand 5W30 and Full Synthetic type with API SN/SN+/SP, ILSAC GF4/GF5 or higher service grade. 6. • Fill and bleed the cooling system with 50/50 coolant or mixture appropriate for area. • Pressurize the fuel system before starting the vehicle. • Reset engine adaptive values and perform steering angle sensor calibration. Confirm that the Rom ID is up-to-date. If not, reflash the ECU to the latest ROM ID available. Refer to PI2002A/B – Knock Sensor Detection System ECU Logic Improvement. 7. Verify proper operation of the vehicle with road test, and with the engine ON (running), erase any stored DTCs (e.g., EPS, ESC, and TPMS) that may have been set by this procedure. Verify no leaks exist and ensure engine oil and coolant are at their proper level. If any DTCs are still active, follow any related diagnosis and repair as needed. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 9 of 20 ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) SUBJECT: AFFECTED VEHICLE RANGE: Model Production Date Range Optima P/HEV (JF P/HEV) June 27, 2016 through April 27, 2018 REQUIRED TOOL: Tool Name Tool Part No. Torque Wrench Figure Comments 09314 3Q100 Socket Refer to TSB ENG083 for detailed usage instructions Injector Combustion 09353 2B000 Seal Ring Installer Click-Type or Electronic Torque N/A Locally Sourced Wrench Auto-shipped to Dealers For troubleshooting assistance contact the GITA Support Line at: Bearing Clearance KQ231 2T110QQK Tester Kit (888) 542-4371. For replacement parts, contact Snap-On Tools at: (888) 542-1011. REQUIRED PARTS: Part Name MY Model 17-18MY JF P/HEV Part Number Nu 2.0 GDI Figure Engine Long 21101 2EG20FFF Block Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 10 of 20 ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) SUBJECT: Service Kits (Nu 2.0L GDI): Models JF P/HEV Service Kit* Includes Part Name Engine Part Number Service Kit 21111 2EGA3FFF Fuel Tube 35305 2E600FFF Figure 2.0L GDI Knock Sensor 39250 2E000 N/A Bolt 21891 3R000 2 EA Bolt 21991 3R000 1 EA Nut 51759 F6000 3 EA ROD ASSY-OIL LEVEL 26611 2E022 1 EA GASKET-EXMANI 28521 2E000 1 EA GASKET-INMANI 28313 2E000 4 EA COMBUSTION SEAL(INJECTOR) 35312 2E613 4 EA BACK-UP RING(INJECTOR) 35312 2E611 4 EA O-RING (INJECTOR) 35312 2E610 4 EA CLIP-INJECTOR 35309 2E610 4 EA WASHER SEAL-INJECTOR 35313 2E610 4 EA O-RING (HIGH PRESSURE PUMP) 35322 2GTA0 1 EA BOLT (HIGH PRESSURE PUMP) 11405 06206K 2 EA GASKET (FRT MUFFLER) 28751 2B300 1 EA NUT (FRT MUFFLER) 13183 12000 2 EA KNOCK SENSOR 39250 2E000 1 EA BOLT-FLANGE 11403 08306K 1 EA GASKET-EGR PIPE, A1 28491 2E920 1 EA GASKET-EGR PIPE, B 28492 2E900 1 EA O-RING WTC ASSY 25623 2E000 1 EA GASKET-WATER PUMP, UPPER 25123 2E270 1 EA GASKET-WATER PUMP, LOWER 25124 2E270 1 EA BOLT-SEAL (8X26) 25125 2E270 5 EA BOLT-FLANGE 25456 2E000 2 EA BOLT-FLANGE 11403 06207S 4 EA Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 11 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) WARRANTY INFORMATION – Flowchart “A” for DTC P1326 STORED: N Code: N99 C Code: C99 Model Claim Type Causal P/N Qty. Repair Description Labor Op Code DTC P1326 + BCT (PASS) + Knock Sensor R&R 222008R1 (SC218Y) DTC P1326 + BCT (PASS) + ECU JF Software Update P/HEV (19~20 23060 MY) 2E003 222008R2 (SC218Y) 0 DTC P1326 + BCT (NO PASS) + Engine R&R Nu 2.0 222008R3 (SC218Y) GDI OP Time Replacement P/N Qty. 39250 2E000 1 N/A 0 8.7 21101 2EG20FFF 1 M/H 21111 2EGA3FFF 1 1.6 M/H 0.8 M/H DTC P1326 + BCT (NO PASS) + Engine R&R + ECU Software Update 222008R4 8.9 M/H (SC218Y) 35305 2E600FFF 1 21891 3R000 2 21991 3R000 1 51759 F6000 3 Replacement P/N Qty. Diagnosis Only 0 21101 2EG20FFF 1 21111 2EGA3FFF 1 WARRANTY INFORMATION – FLOWCHART ”B” for Engine Noise: N Code: N99 C Code: C99 Model Claim Type Causal P/N Qty. Repair Description Labor Op Code Check Oil + BCT (PASS) + Check Engine Noise 222008R5 (SC218S) Check Oil + BCT (NO PASS) + TL PWA for Engine R&R 222008R6 (SC218Z) JF OP Time 0.8 M/H 8.7 M/H Check Oil + BCT (NO PASS) + P/HEV (19~20 23060 MY) 2E003 TL PWA for Engine R&R + 0 Software Update 222008R7 8.9 M/H (SC218Z) Nu 2.0 Check Oil + BCT (PASS) + GDI Check for Noise + TL PWA Engine R&R 222008R8 8.7 M/H (SC218Z) 35305 2E600FFF 1 21891 3R000 2 21991 3R000 1 51759 F6000 3 Check Oil + BCT (PASS) + Check for Noise + TL PWA for Engine R&R + ECU Software Update 222008R9 8.9 M/H (SC218Z) Note: Refer to Warranty Bulletin 2023-28 for details regarding coolant and substitute transportation reimbursement requirements. * Photo requirement for Warranty Claim submission as outlined in this publication: Separate photos of the oil dipstick reading, oil filler cap, oil filter opening must be attached to the claim using Warranty Claim Attachment type ‘XX - Other’. Failure to provide the required photos may result in claim rejection or chargeback. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 12 of 20 ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) SUBJECT: WARRANTY INFORMATION – FLOWCHART “C” for No Crank: N Code: N99 C Code: C99 Model Claim Type Causal P/N Qty. Repair Description Replacement P/N Qty. Diagnosis Only 0 Diagnosis Only 0 21101 2EG20FFF 1 21111 2EGA3FFF 1 35305 2E600FFF 1 (SC218Z) 21891 3R000 2 Check Oil + No Crank + TL 21991 3R000 1 51759 F6000 3 Check Oil + Rotate Crank (SC218S) Labor Op Code 222008RA Check Oil + Rotate Crank (Pass) + BCT (Pass) 222008RB (SC218S) OP Time 0.5 M/H 1.1 M/H Check Oil + Rotate Crank (Pass) + BCT (NO Pass) + JF TL PWA for Engine R&R P/HEV (19~20 23060 MY) 2E003 222008RC 9.2 M/H (SC218Z) 0 Nu 2.0 GDI Check Oil + Rotate Crank (Pass) + BCT (NO Pass) + TL PWA for Engine R&R + 222008RD Software Update PWA for Engine R&R 222008RE (SC218Z) 9.4 M/H 8.6 M/H Check Oil + No Crank + TL PWA for Engine R&R + Software Update 222008RF 8.8 M/H (SC218Z) Note: Refer to Warranty Bulletin 2023-28 for details regarding coolant and substitute transportation reimbursement requirements. *Photo requirement for Warranty Claim submission as outlined in this publication: Separate photos of the oil dipstick reading, oil filler cap, oil filter opening must be attached to the claim using Warranty Claim Attachment type ‘XX - Other’. Failure to provide the required photos may result in claim rejection or chargeback. NOTICE VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SC218YZ* when accessing the KDealer+ system. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 13 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) WARRANTY CLAIM INFORMATION FOR: SC218 Y1, SC218 Z1 and SC218S (DIAGNOSIS ONLY CLAIMS): IMPORTANT REFER TO WARRANTY BULLETIN 2023-28 (SC218Y, Z OR SC218S) FOR MODEL-SPECIFIC LABOR OPERATIONS AND TIMES, AS WELL AS SPECIFIC CLAIM SUBMISSION PROCEDURES. NOTE: SEE APPENDIX 1 & 2 ON PAGE 12 AND 15 FOR ADDITIONAL TECHLINE PWA INFORMATION REQUIRED. Flow Chart Symptom #A Diagnostics Repairs R&R Knock Sensor BCT Pass SC218Y ECU Upgrade DTC P1326 Engine R&R (No TL PWA Required) BCT No Pass Engine R&R + ECU Software Update Flow Chart Symptom #B Diagnostics Repairs Inspection + Noise Check (N) (SC218S Claim) Repairs under normal warranty coverage MAY apply. Separate TL PWA case required Check Oil + BCT Pass SC218Z Engine Noise Noise Check + TL PWA + Engine R&R (TL PWA Required) + ECU Software Update Check Oil + BCT No Pass Flow Chart Symptom #C Check Oil Amount + (+ 94lb.ft) Check Oil Amount + Crank Rotation (- 94lb.ft) Engine No Crank (TL PWA Required) Engine R&R with TL PWA Engine R&R with TL PWA + ECU Software Update Diagnostics Check Crank Rotation SC218Z Noise Check + TL PWA + Engine R&R + BCT Pass Check Oil Amount + Repairs Inspection Only (SC218S Claim) – Repairs under normal warranty coverage MAY apply – separate TL PWA case required) Diagnosis Only (SC218S Claim) – Repairs under normal warranty coverage MAY apply – separate TL PWA case required) Engine R&R with TL PWA Crank Rotation (-94lb.ft) + BCT No Pass Check Oil Amount + Engine R&R + ECU Software Update with TL PWA Engine R&R with TL PWA Crank Rotation (+94lb.ft) (No BCT) Engine R&R + ECU Software Update with TL PWA Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 14 of 20 ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) SUBJECT: Appendix 1 (Techline Prior Work Authorization) Inspection Type Findings Action 1. Perform Oil Level Measurement Dealers are to empty crankcase oil into a measuring container and record findings. Note: Take a photo of the oil level using KDS. 2. Oil Dipstick Oil Filler Cap Suspect Exceptional Neglect (NG) • Oil Filler Opening Physical inspection of engine shows oil sludge/buildup/varnish. Request Maintenance Records: Customers may be required to provide Maintenance Records in the absence of sufficient CP/Carfax data. Customers have 5 business days to respond to dealer’s request for maintenance records (or to confirm that they are gathering records and/or need additional time), in which case customers Note: Using KDS, take (3) photos: will be permitted an additional 5 business days 1. Oil Dipstick Reading (10 days total) to produce records or confirm 2. Inside Oil Filler Cap they do not have records to provide. 3. Inside Oil Filler Opening KSDS Installed or DTC P1326 Stored? Oil level & Oil condition (OK) Applicable Flowchart A, B or C. KSDS requirement waived until: November 4, 2023 Note: Customers who perform their own maintenance may provide a service record log along with receipts for the purchase of oil filter and engine oil. Maintenance Record Maintenance Record Request Results • Action One oil change gap of greater than 14 months and/or 10,500 miles. • consumption issues but the customer Kia is required to verify did not obtain a repair to address Oil change records from dealers, Carfax (or similar reputable 3 . parties) maintenance records from the customer. Any repairs performed are the miles (whichever comes first), customer’s responsibility or insurable subsequent after a completed oil extended warranty plan. diagnosis. • Exceptional Neglect Determined. such issues within 30 days or 1,000 consumption testing and confirmed rd but may also request Previous diagnosis of excessive oil No “Exceptional Neglect” can apply to Diagnosis Coverage Only. otherwise eligible engine failures that occur within a Class Vehicle’s first 15,000 miles. Maintenance Records Provided Repair Assistance (RA) Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 15 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) Appendix 2 Techline Prior Work Authorization (PWA) Scenario Description Flowchart A DTC P1326 Stored Action Required No TL PWA required. TL PWA required for all dealers – Video of condition Flowchart B Engine Noise Video requirement examples below are for illustration purposes, individual requirements will vary based upon the condition reported: • Video should be continuous and show the VIN (most convenient VIN plate) and pan to show the engine condition. • Engine Seized Flowchart C For engine seizures, attempt to turn over engine with torque wrench in video and exceeding 94 lb.ft. Bearing Clearance Test • For hole in engine block, show hole in video • For severe engine noise demonstrate severity of the noise or No Test without over accelerating (to RPM redline) the engine in video (Refer to Appendix 3) Note: Additional information may be requested by the Techline agent, including but not limited to screenshot of the stored DTC(s), ROM ID and Bearing Clearance Test (BCT) results. NOTICE VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference SC218YZ* when accessing the KDealer+ system. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 16 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) Appendix 3 (Video Capture & Upload) Note: Additional information required to open a Techline case including but not limited to screenshot of the stored DTC(s), ROM ID and Bearing Clearance Test (BCT) results. The Chrome™ browser should be used to access the Techline portal. Follow the steps below to clear the default browser if it is other than Chrome™. For KDS Tab 10.1 Tablets: 1. Select “Settings” from the App Screen. 2. Select the “General” tab at the top. 3. Select “Default Applications”. 4. If “Internet” is the default browser, select the CLEAR button. If “Chrome” is the default browser, further action is not required. 5. When opening the Techline portal, select “Chrome” and select Always”. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 17 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) For KDS Tab S2 Tablets: 1. Select “Settings” from the App Screen. 2. Select “Applications”. 3. Select “Default Applications”. 4. Select “Browser app”. 5. Ensure “Chrome” is selected. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 18 of 20 SUBJECT: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) Attaching Video to a Techline Case: 1. Open K-Support in the device Chrome™ browser or select the “Techline” button on KDS home page. https://ksupport.kiausa.com 2. Open your existing Techline case for the vehicle requiring a video capture by selecting the case number. 3. Select “Attachment”. 4. Select “Add Files”. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 19 of 20 ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) SUBJECT: 5. Select “Camcorder” and the video camera will open. 6. Start by recording the VIN. Ensure sun glare is not reflecting off windows or other objects. Without stopping the recording, capture the area of the vehicle displaying the issue. i.e.; • Engine Noise – record the engine. • Hole In Block – record the side of the engine with the damage. • Seized Engine – record a technician trying to turn the engine over with a torque wrench. NOTICE NOTE: Ensure the video size is set to “Limit to email”. Only record the VIN and the engine exhibiting the concern. Any additional information will increase the size of the video and make it difficult to upload or download. 7. Stop the video when you captured what is needed. Select “OK” to use this capture or “RETRY” to capture the video again. 8. Ensure a description of the recording. For example, engine knock or smoke from exhaust. 9. Select “Submit Case”. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023 Page 20 of 20 SUBJECT: 10. ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (SC218Y/Z) Select “Yes” when the confirmation message below appears. Note: Selecting anything other than “Yes” will not save the video capture. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: SC218Y/Z Optima P/HEV (JF P/HEV) September 2023