461304
Service Bulletin Details
Public Details for: 461304
Front brake judder and / or vibration
Models from 2012
2012 VOLKSWAGEN ROUTAN |
Models from 2011
2011 VOLKSWAGEN ROUTAN |
Technical Bulletin Model(s) Year Eng. Code Trans. Code VIN Range From VIN Range To Routan 2011-2012 All All All All Part No: Quantity per repair Estimated Part Ordering Parts Description 1. vehicles Lower control arm (Left) 7B0407151E 1 18000 Normal ordering process 2. Lower control arm (Right) 7B0407152E 1 18000 Normal ordering process 3 Front Brake Pad Kit 7B0698151F 1 18000 Normal ordering process 4 Front Wheel Brake Disc 7B0615301C 2 18000 Normal ordering process Snubber 7B0407303A 2 18000 Normal ordering process 5 . Condition 46 13 04 December 3, 2013 2033247 Front Brake Judder And / Or Vibration This bulletin involves installing new right and left front lower control arms, brake linings and resurfacing or replacing both front brake rotors Page 1 of 7 © 2013 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Technical Background Vehicle owners may feel brake pedal pulsation, steering wheel shake and/or floor pan vibration. Note: th This bulletin applies to vehicles built before March 30 2012. Production Solution th New improved brake pads and lower control arms introduced March 30 2012. Service REPAIR PROCEDURE: Brake Pads and Rotors 1. Raise and support the vehicle. 2. Remove and replace front brake pads with kit Part No. 7B0698151D, see Repair Manual Group 46, Chassis, Brake System, Mechanical Components, Removal and Installation, Front Brake Pads in Elsa. 3. Do you have an on-car brake lathe? a. YES - Proceed to Step #6. b. NO - Proceed to Step #4 and Step #5, disregard Step #6. 4. Remove both front brake rotors, see Repair Manual Group 46, Chassis, Brake System, Mechanical Components, Removal and Installation, Front Brake Rotor in Elsa. 5. Install new front brake rotors Part No. 7B0615301C, see Repair Manual Group 46, Chassis, Brake System, Mechanical Components, Removal and Installation, Front Brake Rotor in Elsa. 6. Using an on-vehicle brake lathe, lightly resurface both front brake discs. Note: Follow all resurfacing directions and procedures associated with the equipment used. Page 2 of 7 © 2013 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Lower Control Arm Inspection Call out 1. Remove the mounting bolt in Fig 1 to access the cross member hole (Callout 2) Call out 3. Using a pry bar move the lower control arm so bushing slots are visible through the cross member hole. Call out 4. Determine the slot type (long or short) shown in callout 4. (Fig. 1) Front Lower Control Arm Step 1. Inspect the bushing on the right and left lower control arm as show in (Fig. 2). Did the bushing have eight slots as shown in call out 2 as compared to three slots in call out 1? a. Yes >>> Return the vehicle to the customer. b. No >>> Proceed to Step 2. Step 2. Remove and replace the right and left lower control arm. Refer to Repair Manual/Suspension Wheels Steering / Front Suspension Removal and installation/Lower Control Arm. Step 3 1 - Replace Previous Control Arm Bushing (Metal Substrate Inner) 2 - Retain Current Control Arm Bushing (Plastic Substrate Inner) (Fig. 2) Front Lower Control Arm Page 3 of 7 © 2013 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Step 3. With the rear mounting bolt for the lower control arm still removed, position a pry bar between the crossmember and the body to lower the upper crossmember mount for snubber installation (Fig. 3). Fig. 3 Snubber Installation Step 4. Prior to installing the snubbers, fold them inside out and trim the excess inner rib with a razor blade as shown in (Fig. 4). Return the snubbers to their original state and insert between the vehicle body and the left and right upper crossmember mount. With the pry bar removed, install the right and left lower control arm rear mounting bolts and torque to 115Nm (114 ft. lbs.). Fig. 4 Trim Snubber Road test the vehicle for 5 miles. Did any brake pedal pulsation, steering wheel shake and/or floor pan vibration exhibit. a. Yes >>> Continue further diagnosis. b. No >>> Return the vehicle to the customer. Page 4 of 7 © 2013 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Warranty Note: All Routan pre and post road test time units are included in the labor operation. Therefore, no road test time units will appear in the designated area within the warranty table. To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and 1) Procedures Manual Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To Routan 2011-2012 All All All All SAGA Coding Claim Type: Use applicable Claim Type 1) HST Damage Location (Depends on Service No.) CWM2033247 Use applicable when indicated in Elsa Web (L/R) Damage Service Number: Code 4636 0010 Parts Manufacturer Routan 3) Labor Operation : Replace front brake pads and brake rotors, and replace Lower control arms, Install Snubbers USM 2) 40175699 = 310 TU 3) Labor Operation : Replace front brake pads and 40174699 = 380 TU Resurface brake rotors, and replace Lower control arms, Install Snubbers 3) 46365699 = 60 TU 3) 46504699 = 130 TU Labor Operation : Replace front brake pads and brake rotors, Install Snubbers Labor Operation : Replace front brake pads and Resurface brake rotors - On vehicle, Install Snubbers Page 5 of 7 © 2013 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Causal Part: 7B0698151F Diagnostic Time GFF Time expenditure 01500000 = 00 TU max. Road Test 01210002 = 00 TU 4) NO NO 01210004 = 00 TU Technical Diagnosis 01320000 = 00 TU max. NO Claim Comment: Input “As per Technical Bulletin 2033247” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policy Procedures Manual. Required Parts and Tools Part Description Part No: Quantity Front Brake Pad Kit 7B0698151F 1 Front Wheel Brake Disc 7B0615301C 2 Front lower Control Arm (Right) 7B0407152E 1 Front lower Control Arm (Left) 7B0407151E 1 Snubber (Jounce Bumper) 7B0407303A 2 Tool Description Tool No: PRO-CUT International ™PFM 9.0 PCIPFM90VW Hunter Engineering Company Model OCL 400 HUNOCL400VW Page 6 of 7 © 2013 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Bulletin Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Page 7 of 7 © 2013 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.