TSB_BOD212_R1

GROUP
MODEL
BOD
2018-2023MY
Rio (SC) and
2019-2024MY
Forte (BDm)
NUMBER
DATE
212 (Rev 1, 11/02/2023)
March 2021
TECHNICAL SERVICE BULLETIN
SUBJECT:
PARTIAL SEAT TRACK REPLACEMENT
FOR INOPERATIVE FRONT SEAT
 NOTICE
This bulletin has been revised to include additional information. New/revised sections of this
bulletin are indicated by a black bar in the margin area.
This bulletin provides information to inspect and repair an inoperative front seat mechanism on some 20192024MY Forte (BDm) vehicles produced from June 18, 2018 through Present and some 2018-2023MY Rio
(SC) vehicles produced from January 2, 2017 through August 16, 2023. Symptoms of an inoperative front seat
include the inability of the seat to move forward and backward, which may be caused by a pin getting stuck
on a rail. To address this concern, follow the procedure outlined in this publication to inspect the seat track,
and replace the faulty rail instead of replacing the whole seat track mechanism. Before conducting the
procedure, verify that the vehicle is within the production range listed in this bulletin.
 NOTICE
A Technical Service Bulletin is a field fix repair program without customer notification that may be
performed during the warranty period. Any dealer requesting to perform this repair outside the
warranty period will require DPSM approval.
A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.
Page 2 of 9
SUBJECT:
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
Replacement Procedure:
1a.
Before proceeding with rail replacement,
identify the seat exhibiting the symptoms
described on page 1.
1b.
Remove the affected seat from the vehicle by
Forte
referring to the following chapters in the
applicable Shop Manual on KGIS.
•
Seat: Body (Interior and Exterior) →
Front Seat → Front Seat Assembly →
Repair procedures
•
Frame: Body (Interior and Exterior) →
Front Seat → Front
Seat Frame
Assembly → Repair procedures
WITH Height Adjustment
 NOTICE
Disassembly steps may vary slightly
depending on model and whether the
seat has a Height Adjustment option.
Refer to photos on the right.
WITHOUT Height Adjustment
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021
Rio
Page 3 of 9
SUBJECT:
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
2a.
Disassemble seat track from seat.
2b.
Make sure seat track mechanism is in the
highest position: Only the middle pin (A) is up
A
as shown.
2c.
Pull up the slide lever (B) to confirm which rail
does not raise one of the three release pins.
Note: Rio shown at right (without height
B
adjustment).
3a.
Use the following criteria to identify which rail
OK
NG
(LH or RH) must be replaced.
• OK condition: When pulling up on the lever,
6 pins go up.
• NG condition: When pulling up on the lever,
at least 1 pin stays down.
 NOTICE
If at least one pin is stuck, proceed
with replacement. If all pins go up and
the track is not moving, replace the
complete seat track mechanism.
3b.
Once the NG rail is identified, proceed to the
next steps.
4.
Remove
screw (C).
the
plastic
trim
retaining
C
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021
Page 4 of 9
SUBJECT:
5.
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
Seats with Height Adjustment Option:
Unclamp torsion bar (D) with a flat-blade
D
screwdriver as shown.
Note: Be sure to only unclamp the bar - do not
remove it.
6.
Remove the three (3) rail retaining bolts (Front:
WITH Height Adjustment
E, slide: F, rear: G) to separate the rail from the
track mechanism.
G
F
WITHOUT Height Adjustment
G
E
F
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021
E
Page 5 of 9
SUBJECT:
7.
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
Rio Only:
Remove the 4 bolts (H), then lift the metal
shield (I) and relax the suspension (J) to access
the side bolt (K).
I
J
H
K
8.
Disassemble the slide spring (L) from lever to
rail.
L
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021
Page 6 of 9
SUBJECT:
9.
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
Insert new rail on track assembly and put lever
spring in the position shown.
10.
Install the rail bolts and torque to the
Without Height
With Height
specifications below.
Bolt
G
Height
Adjustment
Torque
Without
14-20 lb.ft
With
36-47 lb.ft
Front (E)
G
No.
1, 2
Rear (G)
36-47 lb.ft
3, 4
2.8-4.3 lb.ft
-
E
E
Both
Slide (F)
Both
F
With Height Adjustment Option:
Reassemble previously removed torsion bar.
Push down torsion bar (D) with a flat-blade
screwdriver, then hit gently with a rubber dead
blow mallet (M) to drive torsion bar in place.
D
M
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021
Page 7 of 9
SUBJECT:
11.
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
Rio Only:
Reassemble
the
metal
shield
(I)
and
suspension (J) with the 4 bolts (H).
I
J
H
12.
Reinstall the plastic trim with the retaining
screw (C).
C
13.
Reassemble the seat and frame, then install
the seat assembly back into the vehicle in the
reverse order of removal.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021
Page 8 of 9
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Forte (BDm)
June 18, 2018 to Present
Rio (SC)
January 2, 2017 to August 16, 2023
REQUIRED PART:
Model
Part Name
Part Number
Applicable to Old P/N
Qty.
88600 M7000
88600 M7010
88600 M7020
RAIL ASSY - OTR, RH (HGT)
88650 M7015FFF
88600 M7030
88600 M7040
88600 M7050
88600 M7060
88600 M7110
88600 M7120
1
88600 M7130
88600 M7140
RAIL ASSY - INR, RH (HGT)
88650 M7025FFF
88600 M7150
88600 M7160
88600 M7170
Forte
88600 M7180
(BDm)
88600 M7190
88600 M7070
RAIL ASSY - OTR, RH (N/HGT)
88560 M7035FFF
88600 M7080
88600 M7090
88600 M7100
88600 M7200
RAIL ASSY – INR, RH (N/HGT)
88560 M7040FFF
1
88600 M7210
88600 M7220
88600 M7230
88500 M7000
RAIL ASSY – INR, RH (N/HGT)
88550 M7015FFF
88500 M7010
88500 M7020
88500 M7030
RAIL ASSY - INR, LH (HGT)
88550 M7025FFF
1
88500 M7040
88500 M7050
RAIL ASSY - OTR, LH (HGT)
88550 H9016FFF
RAIL ASSY - INR, LH (HGT)
88550 H9026FFF
RAIL ASSY - OTR, RH (N/HGT)
88560 H9036FFF
88500 H9010
88500 H9510
Rio
(SC)
1
88500 H9520
88600 H9000
88600 H9010
88600 H9100
88600 H9110
RAIL ASSY – INR, RH (N/HGT)
88560 H9046FFF
88600 H9130
88600 H9140
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021
1
Page 9 of 9
SUBJECT:
PARTIAL SEAT TRACK REPLACEMENT FOR INOPERATIVE FRONT SEAT
WARRANTY INFORMATION:
N Code: I85 C Code: ZZ3
Model
Claim
Type
Causal P/N
Qty.
Repair
Labor Op
Op
Replacement
Description
Code
Time
P/N
Qty.
88650 M7015FFF
88650 M7025FFF
Forte
88600
(BDm)
M7010
88560 M7035FFF
0
88560 M7040FFF
Seat Rail from
W
Seat Track
88650F01
Replacement
1.0
M/H
1
88550 M7015FFF
88550 M7025FFF
88550 H9016FFF
Rio
88600
(SC)
H9100
0
88550 H9026FFF
88560 H9036FFF
1
88560 H9046FFF
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: BOD212 (Rev 1) Forte (BDm), Rio (SC) March 2021