V9323082071535_1

Technical Service Bulletin
93-23-08 - Determination of HV-Battery Health, Remaining Capacity
Transaction No:
2071535/1
Release date:
11/06/2023
Condition
Applicable Vehicles
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
e-Golf
2015 – 2019
All
All
All
All
ID.4
2021 – 2024
All
All
All
All
Revision Table
Instance Number
Published Date
Version Number
2071535/1
11/06/23
93-23-08
Reason For Update
Original publication.
Customer Concern:
 Reduced electric vehicle range.
or
 The customer is requesting information on the State of Health (SOH) of the high-voltage battery (e.g.,
in order to sell the vehicle).
Workshop Findings:
 The customer concern can be reproduced.
 No relevant DTCs (active/static) indicating concerns with the high-voltage battery are present in the
Hybrid battery management -J840- (diagnostic address 008C).
If there are DTCs (active/static) present in the Hybrid battery management -J840- (diagnostic
address 008C), then this bulletin does not apply! The appropriate Guided Fault Finding (GFF)
test plan(s) should be followed and resolved before any determination of the remaining battery
capacity is performed.
Page 1 of 7 Plus attachment
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
93-23-08 - Determination of HV-Battery Health, Remaining Capacity
Transaction No:
2071535/1
Release date:
11/06/2023
Technical Background
Through normal usage over time, the high-voltage batteries of electric vehicles are subject to various
aging effects, which could lead to a reduction of the overall battery capacity (energy density). This agerelated reduction of the battery capacity is normal.
Production Solution
Not applicable.
Service
If a range complaint is presented by the customer, Technical Service Bulletin 2071494 should be
reviewed before carrying out the procedures outlined below.
To determine the remaining battery capacity of the high-voltage battery, there are three different test
plans available in Guided Fault Finding (GFF).
The significant differences of the test plans are explained in the following table:
Battery Health
Status (BHS)
Battery Health Certificate
(BHC)
Battery Health
Quicktest (BHQ)
Duration
About 25 to 50 time About 50 time units (TU) of
units (TU)
productive tester time. Total
duration up to 750 time units
(TU)
About 25 to 50 time
units (TU)
Output
Direction decision, Decimal value in %
no decimal value in
%
Decimal value in %
Measuring
tolerance
± 10 percentage
points
± 1-2 percentage points
± 10 percentage
points
Warranty
Accounting
Options
Warranty with
justified customer
complaint
Warranty with justified customer Only used for
complaint
customer pay (nonwarranty)
OR
Customer pay (non-warranty)
Page 2 of 7 Plus attachment
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
93-23-08 - Determination of HV-Battery Health, Remaining Capacity
Transaction No:
2071535/1
Release date:
11/06/2023
These three test plans are part of a singular test, “determine battery capacity status”, which can
be found within Guided Fault Finding (GFF) under the following path:
 > 008C – hybrid battery management
 > battery management functions
 > determine battery capacity status
To be covered under warranty, only the following test plans may be used for the check of the remaining
battery capacity of the high-voltage battery:
1. Battery Health Status (BHS) – Required.
2. Battery Health Certificate (BHC) – Only as necessary based on BHS results.
At the customer’s request (non-warranty), the following test plans can be used to check the remaining
battery capacity of the high-voltage battery:
 Battery Health Quickest (BHQ)
 Battery Health Certificate (BHC)
Checking the remaining battery capacity of the high-voltage battery at the customer’s request
(e.g. without a warrantable customer complaint) is not covered under warranty policy!
To check the remaining battery capacity of the high-voltage battery as part of the warranty:
Note the information in the  to this bulletin. Within this document, the information
on the respective test plan to be performed should be provided to the customer in advance. The
customer can positively influence the test procedure by properly pre-conditioning the highvoltage battery according to the instructions within. In the case of the long measurement, if
required, they can also significantly reduce the duration of a workshop visit, due to the required
battery discharge at the start of the check.
Page 3 of 7 Plus attachment
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
93-23-08 - Determination of HV-Battery Health, Remaining Capacity
Transaction No:
2071535/1
Release date:
11/06/2023
1. Carry out the “Battery Health Status” (BHS) portion of the “determine battery capacity status” test plan
through Guided Fault Finding (GFF).
 IMPORTANT: Save a copy of the test plan result screen in “.pdf” format by using the “print” function in
GFF. This printed result may be required for documentation through warranty!

“Battery capacity ≥ 70 %”: If the result of the remaining battery capacity check is equal to or greater
than 70%, it will be indicated by an “X” in this section (there is no decimal value output).
 “Long measurement recommended”: If the GFF test plan recommends no further testing, it will be
symbolized by a “-“ in this section. In this case the high-voltage battery remaining capacity is OK in the
sense of warranty; do not perform any further actions from this bulletin.
 “Long measurement recommended”: If the GFF test plan recommends a longer measurement to
determine the remaining battery capacity, it will be symbolized with an “X” in this section. In this case
the BHS test was not sufficient to determine if the vehicle is above or below the warranty limit;
therefore proceed to step 2.
2. If the long measurement was recommended by the BHS test in step 1, then carry out the “Battery
Health Certificate” (BHC) portion of the “determine battery capacity status” test plan through Guided Fault
Finding (GFF).
 IMPORTANT: Save a copy of the test plan result screen in “.pdf” format by using the “print” function in
GFF. This printed result may be required for documentation through warranty!
 There is an output of a decimal percentage value of the remaining battery capacity.
 If the result of the remaining battery capacity check is equal to or greater than 70%, then the highvoltage battery is OK in the sense of warranty; do not perform any further actions from this bulletin.
 If the result of the remaining battery capacity check is less than 70%, check the warranty conditions
applicable to the vehicle to determine whether a warranty case applies. If there is an applicable
warranty of the high-voltage battery, proceed to step 3.
3. If the remaining battery capacity was determined to be less than 70% by the BHC test in step 2, then
contact the Volkswagen Group TAC for next steps.
 Provide the complete GFF log as well as the “.pdf” copies of both the BHS test and the BHC test when
opening a TAC ticket.
 The appropriate warranty repair direction will be provided through the TAC ticket.
The high-voltage battery cannot be replaced under warranty without first contacting the
Volkswagen Group TAC as outlined in this document!
To check the remaining battery capacity of the high-voltage battery as part of the customer’s
request (not covered under warranty):
Page 4 of 7 Plus attachment
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
93-23-08 - Determination of HV-Battery Health, Remaining Capacity
Transaction No:
2071535/1
Release date:
11/06/2023
 Carry out either the “Battery Health Quick Test” (BHQ) or the “Battery Health Certificate” (BHC) portion
of the “determine battery capacity status” test plan through Guided Fault Finding (GFF).
Warranty
The warranty information within this document only pertains to the testing required to determine
the remaining capacity of the high-voltage battery! Any repairs to and replacement of the highvoltage battery, as determined through contact with the Volkswagen Group TAC, are outside the
scope of this document. Please see the repair manual for any labor operations and special tools
that may be required.
Only the “Battery Health Status (BHS)” and “Battery Health Certificate (BHC)” checks can be
claimed via warranty with a justified customer complaint. For checking the remaining battery
capacity at the customer’s request, and for the “Battery Health Quicktest (BHQ)”, no warranty
applies.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies
and Procedures Manual 1)
Model(s)
Year(s)
Eng. Code(s)
Trans. Code(s)
VIN Range
From
VIN Range To
e-Golf
2015 – 2019
All
All
All
All
ID.4
2021 – 2024
All
All
All
All
SAGA Coding
Claim Type:
Service Number:
Use applicable Claim Type 1)
Damage
9303
Parts Manufacturer
Code
0039
HST
Damage Location
(Depends on Service
No.)
--
--
e-Golf, ID.4
WWO 2)
Page 5 of 7 Plus attachment
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
93-23-08 - Determination of HV-Battery Health, Remaining Capacity
Transaction No:
2071535/1
Release date:
11/06/2023
For BHS Test:
Labor Operation 3) :
27068950 = see Elsa for latest time units
Battery charge
For BHC Test (only if long measurement required according to BHS results):
Labor Operation 3) :
93030100 = see Elsa for latest time units
High voltage battery check
Labor Operation 3) :
93050599 = 50 TU
Diagnose high-voltage battery
01500060
Causal Part:
Diagnostic Time 4)
GFF Time expenditure
01500060 = Actual GFF print out
(up to 50 TU max)
Road Test
01210002 = see Elsa for latest
time units
01210004 = see Elsa for latest
time units
Technical Diagnosis
01320000 = 00 TU max.
YES
NO
NO
Claim Comment: Input “As per Technical Bulletin 2071535” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Page 6 of 7 Plus attachment
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
93-23-08 - Determination of HV-Battery Health, Remaining Capacity
Transaction No:
2071535/1
Release date:
11/06/2023
Required Parts and Tools
Tool Description
Tool No:
VAS Diagnostic Tool
VAS 6150/X & VAS 6160/X with
ODIS Service with current online updates
VAS Battery Tester / Charger
VAS 5908
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 7 of 7 Plus attachment
© 2023 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Public
Customer Information
Pre-conditioning of the high-voltage battery before
determining the remaining high-voltage battery capacity
VWGoA | 31.10.2023
Supplementary Information for TSB 2071535
Public
Pre-conditioning of the high-voltage battery for:
Battery Health Quicktest (BHQ) or Battery Health Status (BHS)
• The temperature of the high-voltage battery must be greater than 10°C / 50°F (outside
temperature greater than 5°C / 41°F).
• Discharge the high-voltage battery by driving to as low a charge level as possible. A charge level
below 10% is ideal.
• Lock the vehicle.
• Wait for 60 minutes.
− The key must be kept at least 20 yards away from the vehicle for a full 60 minutes!
• Charge the high-voltage battery to a charge level of at least 90% (within a single charging cycle).
• Wait for 60 minutes.
− The key must be kept at least 20 yards away from the vehicle for a full 60 minutes!
• Drive the vehicle to your VW dealer to perform the BHQ or BHS test.
Supplementary Information for TSB 2071535
Public
Pre-conditioning of the high-voltage battery for:
Battery Health Certificate (BHC)
• The BHC test has specific requirements to begin – bringing the vehicle to the following
conditions ahead of the test will shorten the time required at your VW dealer:
• The charge level of the vehicle’s high-voltage battery must be below 10%. The
charge level can be reduced through normal driving of the vehicle.
• The temperature of the high-voltage battery must be greater than 10°C / 50°F
(outside temperature greater than 5°C / 41°F). At low outside temperatures, the
vehicle may need to be acclimated inside the dealer workshop to achieve this
condition.
• At low outside temperatures, if possible, do not park the vehicle outside before the
dealership visit.
Supplementary Information for TSB 2071535