V9323082071535_2
Service Bulletin Details
Public Details for: V9323082071535_2
Instruction to determine the remaining battery capacity of the high-voltage battery,
- 2024 - 2023 - 2022 - 2021 - 2019 - 2018 - 2017 - 2016 - 2015 -
Models from 2024
2024 VOLKSWAGEN ID.4 |
Models from 2023
2023 VOLKSWAGEN ID.4 |
Models from 2022
2022 VOLKSWAGEN ID.4 |
Models from 2021
2021 VOLKSWAGEN ID.4 |
Models from 2019
2019 VOLKSWAGEN E-GOLF |
Models from 2018
2018 VOLKSWAGEN E-GOLF |
Models from 2017
2017 VOLKSWAGEN E-GOLF |
Models from 2016
2016 VOLKSWAGEN E-GOLF |
Models from 2015
2015 VOLKSWAGEN E-GOLF |
Technical Service Bulletin Transaction No: 2071535/2 Release date: 12/7/2023 93-23-08 - Determination of HV-Battery Health, Remaining Capacity Condition Applicable Vehicles Model(s) Year Eng. Code Trans. Code VIN Range From VIN Range To e-Golf 2015 – 2019 All All All All ID.4 2021 – 2024 All All All All Revision Table Instance Number Published Date Version Number Reason For Update 2071535/2 12/7/23 93-23-08 Clarified location and description of test plan. 2071535/1 11/06/23 93-23-08 Original publication. Customer Concern: Reduced electric vehicle range. or The customer is requesting information on the State of Health (SOH) of the high-voltage battery (e.g., in order to sell the vehicle). Workshop Findings: The customer concern can be reproduced. No relevant DTCs (active/static) indicating concerns with the high-voltage battery are present in the Hybrid battery management -J840- (diagnostic address 008C). If there are DTCs (active/static) present in the Hybrid battery management -J840- (diagnostic address 008C), then this bulletin does not apply! The appropriate Guided Fault Finding (GFF) test plan(s) should be followed and resolved before any determination of the remaining battery capacity is performed. Page 1 of 7 Plus attachment © 2023 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 93-23-08 - Determination of HV-Battery Health, Remaining Capacity Transaction No: 2071535/2 Release date: 12/7/2023 Technical Background Through normal usage over time, the high-voltage batteries of electric vehicles are subject to various aging effects, which could lead to a reduction of the overall battery capacity (energy density). This agerelated reduction of the battery capacity is normal. Production Solution Not applicable. Service If a range complaint is presented by the customer, Technical Service Bulletin 2071494 should be reviewed before carrying out the procedures outlined below. To determine the remaining battery capacity of the high-voltage battery, there are three different test plans available in Guided Fault Finding (GFF). The significant differences of the test plans are explained in the following table: Battery Health Status (BHS) Battery Health Certificate (BHC) Battery Health Quicktest (BHQ) Duration About 25 to 50 time units (TU) About 50 time units (TU) of productive tester time. Total duration up to 750 time units (TU) About 25 to 50 time units (TU) Output Direction decision, no decimal value in % Decimal value in % Decimal value in % Measuring tolerance ± 10 percentage points ± 1-2 percentage points ± 10 percentage points (without qualified measured value) ± 5 percentage points (with qualified measured value) Page 2 of 7 Plus attachment © 2023 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Transaction No: 2071535/2 Release date: 12/7/2023 93-23-08 - Determination of HV-Battery Health, Remaining Capacity Warranty Accounting Options Warranty with justified customer complaint Warranty with justified customer complaint Only used for customer pay (non-warranty) OR Customer pay (non-warranty) Note: For e-Golf vehicles, “sedan” must be chosen and not “wagon” when selecting vehicle options at the start of GFF diagnosis, to ensure that the correct test plans are visible. These three test plans are part of a singular test, “detect battery capacity status”, which can be found within Guided Fault Finding (GFF) under the following path: > Test plan > Select self-test > 008C – Detect battery capacity status To be covered under warranty, only the following test plans may be used for the check of the remaining battery capacity of the high-voltage battery: 1. Battery Health Status (BHS) – Required. 2. Battery Health Certificate (BHC) – Only as necessary based on BHS results. At the customer’s request (non-warranty), either of the following test plans may be used to check the remaining battery capacity of the high-voltage battery: Battery Health QuickTest (BHQ) Battery Health Certificate (BHC) Checking the remaining battery capacity of the high-voltage battery at the customer’s request (e.g. without a warrantable customer complaint) is not covered under warranty policy! Page 3 of 7 Plus attachment © 2023 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 93-23-08 - Determination of HV-Battery Health, Remaining Capacity Transaction No: 2071535/2 Release date: 12/7/2023 To check the remaining battery capacity of the high-voltage battery as part of the warranty: Note the information in theto this bulletin. The customer can positively influence the test procedure by properly pre-conditioning the high-voltage battery according to the instructions within. By performing this pre-conditioning, a qualified measured value can be generated, which can improve the measuring tolerance. In the case of the long measurement, if required, they can also significantly reduce the duration of a workshop visit, due to the required battery discharge at the start of the check. 1. Carry out the “Battery Health Status” (BHS) portion of the “determine battery capacity status” test plan through Guided Fault Finding (GFF). IMPORTANT: Save a copy of the test plan result screen in “.pdf” format by using the “print” function in GFF. This printed result may be required for documentation through warranty! “Battery capacity ≥ 70 %”: If the result of the remaining battery capacity check is equal to or greater than 70%, it will be indicated by an “X” in this section (there is no decimal value output). “Long measurement recommended”: If the GFF test plan recommends no further testing, it will be symbolized by a “-“ in this section. In this case the high-voltage battery remaining capacity is OK in the sense of warranty; do not perform any further actions from this bulletin. “Long measurement recommended”: If the GFF test plan recommends a longer measurement to determine the remaining battery capacity, it will be symbolized with an “X” in this section. In this case the BHS test was not sufficient to determine if the vehicle is above or below the warranty limit; therefore proceed to step 2. 2. If the long measurement was recommended by the BHS test in step 1, then carry out the “Battery Health Certificate” (BHC) portion of the “determine battery capacity status” test plan through Guided Fault Finding (GFF). IMPORTANT: Save a copy of the test plan result screen in “.pdf” format by using the “print” function in GFF. This printed result may be required for documentation through warranty! There is an output of a decimal percentage value of the remaining battery capacity. If the result of the remaining battery capacity check is equal to or greater than 70%, then the highvoltage battery is OK in the sense of warranty; do not perform any further actions from this bulletin. If the result of the remaining battery capacity check is less than 70%, check the warranty conditions applicable to the vehicle to determine whether a warranty case applies. If there is an applicable warranty of the high-voltage battery, proceed to step 3. Page 4 of 7 Plus attachment © 2023 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 93-23-08 - Determination of HV-Battery Health, Remaining Capacity Transaction No: 2071535/2 Release date: 12/7/2023 3. If the remaining battery capacity was determined to be less than 70% by the BHC test in step 2, then contact the Volkswagen Group TAC for next steps. Provide the complete GFF log as well as the “.pdf” copies of both the BHS test and the BHC test when opening a TAC ticket. The appropriate warranty repair direction will be provided through the TAC ticket. The high-voltage battery cannot be replaced under warranty without first contacting the Volkswagen Group TAC as outlined in this document! To check the remaining battery capacity of the high-voltage battery as part of the customer’s request (not covered under warranty): Carry out either the “Battery Health Quick Test” (BHQ) or the “Battery Health Certificate” (BHC) portion of the “determine battery capacity status” test plan through Guided Fault Finding (GFF). Warranty The warranty information within this document only pertains to the testing required to determine the remaining capacity of the high-voltage battery! Any repairs to and replacement of the highvoltage battery, as determined through contact with the Volkswagen Group TAC, are outside the scope of this document. Please see the repair manual for any labor operations and special tools that may be required. Only the “Battery Health Status (BHS)” and “Battery Health Certificate (BHC)” checks can be claimed via warranty with a justified customer complaint. For checking the remaining battery capacity at the customer’s request, and for the “Battery Health Quicktest (BHQ)”, no warranty applies. Page 5 of 7 Plus attachment © 2023 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 93-23-08 - Determination of HV-Battery Health, Remaining Capacity Transaction No: 2071535/2 Release date: 12/7/2023 To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and Procedures Manual 1) Model(s) Year(s) Eng. Code(s) Trans. Code(s) VIN Range From VIN Range To e-Golf 2015 – 2019 All All All All ID.4 2021 – 2024 All All All All SAGA Coding Claim Type: Service Number: Use applicable Claim Type 1) Damage Code 9303 0039 HST Damage Location (Depends on Service No.) -- -- e-Golf, ID.4 Parts Manufacturer WWO 2) For BHS Test: Labor Operation 3) : 27068950 = see Elsa for latest time units Battery charge For BHC Test (only if long measurement required according to BHS results): Labor Operation 3) : 93030100 = see Elsa for latest time units High voltage battery check Labor Operation 3) : 93050599 = 50 TU Diagnose high-voltage battery 01500060 Causal Part: Diagnostic Time 4) GFF Time expenditure 01500060 = Actual GFF print out (up to 50 TU max) YES Page 6 of 7 Plus attachment © 2023 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 93-23-08 - Determination of HV-Battery Health, Remaining Capacity Transaction No: 2071535/2 Release date: 12/7/2023 01210002 = see Elsa for latest time units Road Test 01210004 = see Elsa for latest time units Technical Diagnosis 01320000 = 00 TU max. NO NO Claim Comment: Input “As per Technical Bulletin 2071535” in comment section of Warranty Claim. 1) Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only. 2) Code per warranty vendor code policy. 3) Labor Time Units (TUs) are subject to change with ELSA updates. 4) Documentation required per Warranty Policies and Procedures Manual. Required Parts and Tools Tool Description Tool No: VAS Diagnostic Tool VAS 6150/X & VAS 6160/X with ODIS Service with current online updates VAS Battery Tester / Charger VAS 5908 Additional Information All part and service references provided in this Technical Bulletin are subject to change and/or removal. Always check with your Parts Dept. and Repair Manuals for the latest information. Page 7 of 7 Plus attachment © 2023 Volkswagen Group of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.