TJ32525

Service and Parts Business
Technical Journal
TITLE:
DIM message “Parking brake service required”
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 32525.5.1
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7510 Volvo Car USA
2023-02-27
2023-02-27
FUNC GROUP:
FUNC DESC:
3760
Cable system, rear
Page 1 of 35
“Right first time in Time”
Attachment
File Name
TJI-503688-1_1_1_en-US.pdf
TJI-503688-2_1_2_en-US.pdf
TJI-503692-2_1_1_en-US.pdf
File Size
3.2913 MB
3.5582 MB
3.8531 MB
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
DESCRIPTION:
DIM = Driver Information Module
BCM = Brake Control Module
P/N = Part Number
If the DIM message “Parking Brake Service required” appears in the DIM and applicable DTC’s are
present, please follow instructions under “Service”.
*Additions in this issue:
- Repair instructions with new part number to the Right Hand Side (RHS) for V90CC, S/V90AWD,
XC60 and XC90 added.
- For V90CC, S/V90AWD, XC60, and XC90 the Left Hand Side (LHS) harness instructions are
found in VIDA.
*Please note: If the Left Hand Side (LHS) harness is damaged, replace the complete harness. There is
not a repair kit for the LHS axle harness.
Produced and printed in the USA and available as an electronic document.
© 2023 VOLVO CAR USA, LLC
Technical Journal 32525.5.1
-
Added CSC: CS.
Added DTC’s, BCM B111167, C20071C, C200813, C200674, B111153.
CSC Customer Symptom Codes
Code
CS
PK
Description
Warning lights and chimes/Parking brake indication/no indication
Parking brake/No/reduced/incorrect function
DTC Diagnostic Trouble Codes
Control Module
BCM
BCM
BCM
BCM
BCM
BCM
BCM
BCM
BCM
BCM
BCM
Code
B111167
B111153
C200F29
C200674
C20071C
C20081B
C200713
C200E29
C200574
C20071B
B111177
Fault Type
Permanent
Permanent
Permanent
Permanent
Permanent
Permanent
Permanent
Permanent
Permanent
Permanent
Permanent
Vehicle Type
Type
Eng
Eng
Desc
234
235
236
238
246
256
Sales
Body
Gear
Steer
Model Year
2017-2017
2017-2018
2017-2018
2018-2018
2018-2018
2016-2018
Plant
Chassis range
-
Struc Week
Range
201617-201716
201624-201816
201646-201816
201746-201816
201717-201816
201505-201816
SERVICE:
NOTE: The DTC’s may have been set due to other reasons then damaged wiring.
*Additions in this issue:
*Check wire harness for the parking brake if wires are damaged.
*Perform repair as per attached instructions or VIDA for applicable model:
Page 2 of 35
2023-02-27
Technical Journal 32525.5.1
Left side
Right side
Model
Instruction
P/N harness
VST OP
Instruction
XC60
XC90
V90CC
V90AWD
S90AWD
V90FWD
S90FWD
VIDA
VIDA
VIDA
VIDA
VIDA
TJI-503692-2_1_1
TJI-503692-2_1_1
VIDA
VIDA
VIDA
VIDA
VIDA
32214494
32214494
Gen OP
Gen OP
Gen OP
Gen OP
Gen OP
98663-2
98663-2
TJI-503688-1_1_1
TJI-503688-1_1_1
TJI-503688-1_1_1
TJI-503688-1_1_1
TJI-503688-1_1_1
TJI-503688-2_1_2
TJI-503688-2_1_2
P/N harness/
Kit
32265587
32265587
32265587
32265587
32265587
32214495
32214495
VST OP
98692-2
98692-2
98692-2
98692-2
98692-2
98663-2
98663-2
*Warranty claim info:
To get warranty claim accepted for a job described in this TJ, please use following data:
VST Op number: 98663-2/98692-2 and applicable CSC and part number.
VST Operation Number
VST Operation Number
98692-2
98663-2
Description
Cutting of cable harness acc. to TJ
Cutting of cable harness acc. to TJ
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use concern
area “Vehicle Report” and sub concern area “Support not needed”, use function group 3760.
To view TJ attachments continue to next page. This TJ has three attachments.
2023-02-27
Page 3 of 35
Volvo Car Customer Service
Title
Joining wires, right
Action
Issue
1
TJ Instruction VCC-503688-1
Product fix
Date
2019-05
Model year
2017, 2018
2017, 2018
2017, 2018,
2019
2018, 2019
2016, 2017,
2018, 2019
Page
1 ( 10 )
Operation number:
98692-2
Reason
First issue
Affected vehicles
Model
Transmission
S90 (17-)
TG-81SC AWD
V90 (17-)
TG-81SC AWD
V90 Cross Country
XC60 (18-)
XC90 (16-)
Materials
Electrical tape
Tape
Kit
Cable tie
Splice
Qty.
1
1
1.0
10.0
2.0
Materials
Part No.
9511028
9511071
32265587
983748
9130467
Notes
Service kit
TJ Instruction VCC-503688-1
Page 2 ( 10 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the
component with which you will do
something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Removal
Set the vehicle to Inactive mode, described in
user mode , refer to:
General Information
3 - Electrical system
30 - General
300 - general
Remove the right rear wheel , refer to:
Removal, replacement and installation
7 - Springs and wheels
77 - Wheels, tyres, hubs
770 - complete wheels
TJ Instruction VCC-503688-1
Page 3 ( 10 )
Cut following the dotted lines.
Loosen the wiring harness or move it to the
side.
Remove part of component according to image.
TJ Instruction VCC-503688-1
Page 4 ( 10 )
Release the catches.
Remove the marked part.
The part is not to be reused.
Remove the tape.
TJ Instruction VCC-503688-1
Page 5 ( 10 )
Remove the tape.
Cut following the dotted lines.
Disconnect the connector.
The part is not to be reused.
TJ Instruction VCC-503688-1
Page 6 ( 10 )
Pull the wiring through.
Installation
Use tape and attach the wire to the existing
wiring harness.
Pull the wiring through.
TJ Instruction VCC-503688-1
Page 7 ( 10 )
Note! Do not yet tighten the clamps.
Position wire as illustrated.
Place the cable tie as illustrated.
Connect the connector.
TJ Instruction VCC-503688-1
Page 8 ( 10 )
Apply tape.
1.
2.
Use: Electrical tape , 9511028
Use: Tape , 9511071
Apply tape.
1.
2.
Use: Electrical tape , 9511028
Use: Tape , 9511071
TJ Instruction VCC-503688-1
Page 9 ( 10 )
Caution! Cut carefully to avoid unintentional
damage or personal injury.
Caution! Ensure that the cable/cables are
not damaged.
Remove any tape or tape residue.
Carry out splicing of wire , refer to:
Product Fix/Special Tool Bulletins
3 - Electrical system
37 - Cables and fuses
376 - cable system, rear
TJ Instruction VCC-503688-1
Page 10 ( 10 )
Apply tape.
1.
2.
Use: Electrical tape , 9511028
Use: Tape , 9511071
Tighten the cable ties.
Title
Volvo Car Customer Service
Joining wires, left
Action
Issue
1
2
TJ Instruction VCC-503692-2
Product fix
Date
2017-05
2018-01
Page
1 ( 11 )
Operation number:
98663-2
Reason
First issue
Materials list change
Affected vehicles
Model year Model
2017, 2018 S90 (17-)
2017, 2018 V90 (17-)
Materials
Strip clamp
Electrical tape
Tape
Kit
Designation
Angle drill machine
Qty.
1.0
0.1
0.1
1.0
Materials
Part No.
983671
9511028
9511071
32214494
Equipment
Part No.
Notes
Consumable;
Consumable;
TJ Instruction VCC-503692-2
Page 2 ( 11 )
Removal
Note! Removal steps in this procedure may
contain installation details.
Orientation view
TJ Instruction VCC-503692-2
Page 3 ( 11 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the
component with which you will do
something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Set the vehicle to Inactive mode, described in
user mode , refer to:
General Information
3 - Electrical system
30 - General
300 - general
Remove the left rear wheel , refer to:
Removal, replacement and installation
7 - Springs and wheels
77 - Wheels, tyres, hubs
771 - wheel and wheel trim
TJ Instruction VCC-503692-2
Page 4 ( 11 )
Note! Orientation view
Remove the screws.
Remove the clips.
Remove the marked part.
TJ Instruction VCC-503692-2
Page 5 ( 11 )
Loosen the clips.
Disconnect the connector.
Disconnect the connector.
Loosen the fastener.
TJ Instruction VCC-503692-2
Page 6 ( 11 )
Loosen the clip.
Loosen the clips.
TJ Instruction VCC-503692-2
Page 7 ( 11 )
Note! Make sure that a new component is
installed.
Loosen the clips.
Use: Strip clamp , 983671
Cut
TJ Instruction VCC-503692-2
Page 8 ( 11 )
This step is performed on new component.
Installation
Carry out splicing of wire , refer to:
Cleaning, Inspection and Adjustment
3 - Electrical system
37 - Cables and fuses
371 - cables
1.
2.
Use: Electrical tape , 9511028
Use: Tape , 9511071
TJ Instruction VCC-503692-2
Page 9 ( 11 )
Position wire as illustrated.
Install the clip(s).
Measure from upper flange edge.
Mark using a pen
TJ Instruction VCC-503692-2
Page 10 ( 11 )
Position wire as illustrated.
Use: Angle drill machine
Install the clip(s).
TJ Instruction VCC-503692-2
Page 11 ( 11 )
Position wire as illustrated.
View from below
Mark using a pen
Install the clip(s).
To install, reverse the removal procedure.
Title
Volvo Car Customer Service
Joining wires, right
Action
Issue
2
1
Product fix
Date
2018-01
2017-05
TJ Instruction VCC-503688-2
Page
1 ( 11 )
Operation number:
98663-2
Reason
Materials list change
First issue
Affected vehicles
Model year Model
2017, 2018 S90 (17-)
2017, 2018 V90 (17-)
Materials
Electrical tape
Tape
Kit
Designation
Angle drill machine
Qty.
0.1
0.1
1.0
Materials
Part No.
9511028
9511071
32214495
Equipment
Part No.
Notes
Consumable;
Consumable;
TJ Instruction VCC-503688-2
Page 2 ( 11 )
Removal
Note! Removal steps in this procedure may
contain installation details.
Orientation view
TJ Instruction VCC-503688-2
Page 3 ( 11 )
Color symbols
Note! This colour chart displays (in colour
print and electronic version) the importance
of the different colours used in the images
of the method steps.
1 . Used for focused component, the
component with which you will do
something.
2 . Used as extra colors when you need to show
or differentiate additional parts.
3 . Used for attachments that are to be
removed/installed. May be screws, clips,
connectors, etc.
4 . Used when the component is not fully
removed from the vehicle but only hung to
the side.
5 . Used for standard tools and special tools.
6 . Used as background color for vehicle
components.
Set the vehicle to Inactive mode, described in
user mode , refer to:
General Information
3 - Electrical system
30 - General
300 - general
Remove the right rear wheel , refer to:
Removal, replacement and installation
7 - Springs and wheels
77 - Wheels, tyres, hubs
771 - wheel and wheel trim
TJ Instruction VCC-503688-2
Page 4 ( 11 )
Note! Orientation view
Remove the screws.
Remove the clips.
Remove the marked part.
TJ Instruction VCC-503688-2
Page 5 ( 11 )
Loosen the clips.
Disconnect the connector.
Disconnect the connector.
Loosen the fastener.
TJ Instruction VCC-503688-2
Page 6 ( 11 )
Loosen the clip.
Loosen the clips.
TJ Instruction VCC-503688-2
Page 7 ( 11 )
Loosen the clip.
Cut
This step is performed on new component.
Installation
Carry out splicing of wire , refer to:
Cleaning, Inspection and Adjustment
3 - Electrical system
37 - Cables and fuses
371 - cables
TJ Instruction VCC-503688-2
Page 8 ( 11 )
1.
2.
Use: Electrical tape , 9511028
Use: Tape , 9511071
Position wire as illustrated.
Install the clip(s).
TJ Instruction VCC-503688-2
Page 9 ( 11 )
Measure from upper flange edge.
Mark using a pen
Position wire as illustrated.
Use: Angle drill machine
TJ Instruction VCC-503688-2
Page 10 ( 11 )
Install the clip(s).
Position wire as illustrated.
Install the clip(s).
TJ Instruction VCC-503688-2
Page 11 ( 11 )
View from below
Mark using a pen
Install the clip(s).
To install, reverse the removal procedure.