24-90-22-01

Service Bulletin Details

Public Details for: 24-90-22-01

Door control module replacement and door cladding harness rewire


- 2023 -

Models from 2023
2023 FARADAY FUTURE FF-91 ALLIANCE 
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
TSB-24-90-22-01
1/10/2024
Technical Service Campaign
PERFORM THE PROCEDURE OUTLINED IN THIS SERVICE CAMPAIGN ON ALL
AFFECTED VEHICLES BEFORE CUSTOMER DELIVERY OR THE NEXT TIME
THEY ARE IN THE SHOP FOR MAINTENANCE OR REPAIRS.
Service Campaign: Door Control Module Replacement and Door Cladding Harness
Rewire
YEAR/ MODEL
2023
MOBILE REPAIR
Faraday Future
Yes ☐
FF 91 2.0
Alliance
No ☒
SITUATION
DABM (Dual Auxiliary Battery Module – 12V battery system) may drain while parked for extended time
resulting in a “no-start” condition.
CAUSE
DCM (Door Control Modules) sleep current (ignition-off current draw) is too high.
CORRECTION
Replace all four DCM (Door Control Modules) and door harnesses.
AFFECTED VEHICLES
7G090AMR6PH000001
7G090AMR8PH000002
7G090AMRXPH000003
7G090AMR1PH000004
7G090AMR3PH000005
7G090AMR5PH000006
7G090AMR7PH000007
7G090FMR6PH000349
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
PROCEDURE
Removal
NOTE: Use of a forked trim removal tool may be needed for this procedure.
Removal
1. Open door.
2. Release clips (x2) securing grommet carrier to vehicle.
3. Disconnect harness connectors (x4) Y601_1, Y601_2, Y601_3 and Y601_4 from door harness.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
CAUTION
CAUTION: Place on secure suitable surface to prevent damage.
4. Remove M5x10 bolts (x5) securing door cladding lamp to door. Torque 3 Nm.
5. Release clips (x4) securing door cladding lamp to door.
6. Remove the Cladding Light connector.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
7. Remove door cladding lamp and set aside.
8. Release clips (x4) securing switch pack to armrest.
9. Remove switch pack.
10. Disconnect harness connector D1205_1 from switch pack.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
11. Remove M6x16 bolt securing door trim to door. Torque 1.09 Nm.
12. Carefully pull back corners of door trim to release clips (x10) securing door trim to door.
13. Remove door trim NVH pad.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
14. Disconnect harness connectors (x2) X603_1 and X603_2 from door trim harness.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
15. Release door release cable from emergency release handle.
16. Release clip securing door release cable to emergency release handle.
17. Remove front door trim and set aside.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
18. Disconnect harness connector D1607_1 & Release Clip from front door speaker.
19. Remove M6x12 screws (x3) securing front door speaker to door. Torque 1 Nm.
20. Remove front door speaker.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
21. Disconnect harness connectors (x4) D1335_1, D1335_2, D1335_3 and D1335_5 from front door
control module.
22. Remove M5x40 screws (x3) securing front door control module to door. Torque 1.2 Nm.
23. Remove door control module and set aside as it will be replaced with a new one.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
24. Disconnect mirror harness connectors (x3) D1401_1, D1401_2 and D1401_3 from door harness.
(Only applies to front doors)
25. Release clips (x4) securing door harness to water shield.
26. Release clips (x2) securing door harness to water shield.
27. Release clip securing door harness to door.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
28. Set door harness aside.
29. Release clip securing door release cable to water shield.
30. Release clip securing door release cable to door.
31. Remove M5x12 bolts (x13) securing door water shield to door. Torque 1.2 Nm.
32. Remove water shield.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
33. Remove M5x10 torx screw securing rear of outer belt seal to door. Torque 5.6 Nm.
34. Release the outer belt seal from door.
35. Remove front outer belt seal.
36. Disconnect harness connector D1321_1 from outer belt seal sensor.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
37. Disconnect harness connector D1201_1 from window motor.
38. Disconnect harness connector D1345_1 from door latch.
39. Disconnect harness connector D1308_1 from door latch.
40. Disconnect harness connector D1301_1 from door power actuator.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
41. Release grommet and pull harness through door.
42. Release tabs (X3) securing grommet to door.
43. Remove grommet.
44. Release clips (x17) securing door harness to door.
45. Release grommets (x3) from door.
Pull harness through apertures and remove door harness.
Installation
Installation is the reverse of removal procedure except for the following:
1. Clean mating surface between door and inner belt.
2. Replace all (15) Door Panel Clips on each panel with a new clip. Do not reuse old clips.
3. Repeat the same procedure for each door.
TSB-24-90-22-01
Faraday Future Eco Sales Co. LLC
DBA Faraday Future
501 W. 190th Street
Gardena, CA 90248
PARTS INFORMATION
Order the Part Number for your specific vehicle:
Part Number
sP-03990863
Description
Clip, Plastic Bird Beak Door Panel, White
P-00879779G
P-00673236F
P-00673237D
P-00673240E
P-00673241E
Module, Door Control
Harness Assy, Door Front Left - re-work
Harness Assy, Door Front Right - re-work
Harness Assy, Door Rear Left - re-work
Harness Assy, Door Rear Right - re-work
Quantity
60
4
1
1
1
1
CLAIM INFORMATION
Covered under the terms of the Faraday Future New Vehicle Limited Warranty for Passenger Cars.
Defect Code
902212010
R&R all DCM’s & add re-work harnesses
Refer to Aftersales Portal for the corresponding flat rate unit allowances.
Labor Operation Code
90421968
TSB-24-90-22-01
Description
Cladding Light harness and DCM replacement
Labor Allowance
5.0 hr

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