A5124282061754_4

Service Bulletin Details

Public Details for: A5124282061754_4

This bulletin provides information for when water sloshing can be heard while driving.


- 2023 - 2022 - 2021 - 2020 - 2019 - 2018 - 2017 -

Technical Service Bulletin
51 Water sloshing sound is heard while driving
51 24 28 2061754/4 February 15, 2024. Supersedes Technical Service Bulletin Group 51 number 22-23 dated
January 7, 2022 for reasons listed below.
Model(s)
Year
A5 Sportback,
and S5
Sportback
2017 – 2023
RS 5 Sportback
VIN Range
Vehicle-Specific Equipment
All
Not Applicable
2019
2021 – 2023
Condition
REVISION HISTORY
Revision
Date
Purpose
4
-
Revised header (Added Model Year)
Revised Warranty (Corrected SRT)
3
01/07/2022
Revised header (Added Models and Model Years)
2
04/20/2021
Revised header (Added Models)
Customer states:
• They hear a sound like water ‘sloshing’ when the vehicle is driving, cornering, or braking.
• The origin of the noise is described as coming from the floor area.
Workshop findings:
•
Water is found to have accumulated in the cavities contained in the side sills.
Technical Background
It is possible over time for water to accumulate in the side members and sills but the water is not able to drain as
needed. The accumulated water is unable to reach the normal drainage because the sill cavity sound absorber
blocks its flow. This accumulated water creates a ‘sloshing’ noise when the vehicle moves.
Production Solution
Improvements to the body structure components have been implemented in production to prevent water
accumulation and allow for normal drainage.
© 2024 Audi of America, Inc.
Internal
Page 1 of 9
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Service
1.
Detach the underbody trim until the plugs for the side
member are accessible. If water has already
accumulated in the sill areas water will flow from these
plug openings (Figure 1).
Figure 1. Access to the side member plugs.
2.
Figure 2 shows the opening where water generally
enters this space.
Figure 2. Water entrance point.
3.
Fastener position number 4 shown in Figure 3 is the
opening through which a modification to the sound
absorber will be made.
Figure 3. Sill trim fastener openings.
© 2024 Audi of America, Inc.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
4.
Figure 4 shows the location of the sound absorber
marked ‘A’.
Figure 4. Location of the sound absorber.
5.
Figure 5 shows a closer view of the sound absorber to
be modified in the cut-away image.
Figure 5. Hole through which the sound absorber
will be accessed.
© 2024 Audi of America, Inc.
Internal
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
6.
Figure 6 shows a cut-away view of the sound absorber
from the rear.
Figure 6. Side member cavity sound absorber.
7.
Figure 7 shows a drawing of the sound absorber. The
blue dot marked ‘D’ corresponds with a point through
which a hole 8mm – 10mm in diameter will be made.
This hole will allow for a normal flow of any accumulated
water to reach the normal drainage and exit the sill
cavity. The method for creation of this hole follows.
Figure 7. 8mm – 10mm hole to be made through
the sound absorber.
© 2024 Audi of America, Inc.
Internal
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
8.
From a steel rod 8mm – 10mm in diameter fabricate a
tool as shown in figure 8. Bend the end of it in an ‘L’
shape 50mm long.
Heat the bent end of the rod to approximately 500 °C
(~932° F).
Figure 8. Heating the fabricated tool.
9.
Guide the heated rod into opening number 4 from Figure
3 and melt a hole in the sound absorber in position ‘D’
from figure 7 (Figure 9).
Figure 9. Making the hole in the sound absorber.
10. Figure 10 shows a drawing of the operation performed
and the correct positioning.
Figure 10. Correct positioning of the heated rod.
© 2024 Audi of America, Inc.
Internal
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
11. Apply cavity preservative or anti corrosion wax to the
area in the cavity having been modified. Use a sprayer
VAG 1379, VAG 1538 or equivalent generic sprayer to
carry out this operation.
Ensure that the drain function of the draining plugs on
the front and rear of the side members are fully
functional and not damaged (Figure 11).
Figure 11. Drain plug on rear of the side member.
12. Figure 12 shows the drain plug on the front of the side
member.
Figure 12. Drain plug on the front of the side
member.
13. Reassemble the underbody and sill trim.
Warranty
Claim Type:
• 110 up to 48 Months/50,000 Miles.
• If the vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
Service Number:
5145
© 2024 Audi of America, Inc.
Internal
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Damage Code:
0050
Labor Operations:
Loosen and refasten underbody trim and
modify right and left sound absorbers
5145 5099
100 TU
Body seal coat cavity
5101 7501
See SRT with
associated
operations
GFF
No allowance
0 TU
Road test prior to the service procedure
No allowance
0 TU
Road test after the service procedure
No allowance
0 TU
Diagnostic Time:
Claim Comment:
As per TSB 2061754/4
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
The part numbers mentioned in this TSB are different than the ones listed in ETKA. Only use parts
listed in this TSB, this includes superseding part numbers!
Part Number
Part Description
Quantity
See ETKA
Fasteners, Bolts, Nuts, and Screws as needed per the Repair
Manual
See ETKA/ELSA
D 330KD2A1
0.3
Or alternatively:
D 321M16M2
Cavity Preservative
© 2024 Audi of America, Inc.
Internal
Page 7 of 9
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
Anti-Corrosion Wax
Tool Number
Tool Description
VAG 1379 or equivalent generic sprayer
Spray Gun
© 2024 Audi of America, Inc.
Internal
Page 8 of 9
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Service Bulletin
VAG 1538
(Or alternative generic sprayer)
Suction Feed Spray Gun
Additional Information
All parts and service references provided in this TSB (2061754) are subject to change and/or removal.
©2024 Audi of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites without the prior expressed written permission of the
publisher.
© 2024 Audi of America, Inc.
Internal
Page 9 of 9
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.


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