36418.3.0

Polestar 
Service and Parts Business
Technical Journal
TITLE:
BEV High Voltage Battery Replacement
REF NO:
ISSUING DEPARTMENT:
CAR MARKET:
TJ 36418.3.0
Technical Service
United States and Canada
PARTNER:
ISSUE DATE:
STATUS DATE:
3 US 7515 Polestar
2024-02-08
2024-02-21
FUNC GROUP:
FUNC DESC:
3113
Battery, high voltage
Page 1 of 6
Attachment
File Name
File Size
TJ_36418_1.pdf
0.1184 MB
Rows beginning with * are modified
Note! If using a printed copy of this Technical Journal, first check for the latest online version.
DESCRIPTION:
In the event of complete high-voltage battery replacement, the battery being installed may not have
the same cell chemistry as the battery being removed.
The replacement battery will always have the same or higher capacity compared to the original
battery.
To be able to use another cell chemistry you need to download a unique SP (Software Product).
This TJ will guide you on which SP to use in the event of high-voltage battery replacement where the
battery is replaced with new cell chemistry and also explains the sequence for downloading the SP
and update software.
Please follow the instructions under “Service.”
CSC Customer Symptom Codes
Code
Description
7B
Starting/Engine does not start/Engine does not turn/No clicking sound at start attempt
Produced and printed in the USA and available as an electronic document.
© Polestar 2024
Technical Journal 36418.3.0
DTC Diagnostic Trouble Codes
Vehicle Type
Type
Eng
Eng
Desc
534
ED
E400V6
534
EG
E400V9
Sales Body
Gear
Chassis range
Struc Week
Range
2021-2023
-
202007-202316
2022-2023
-
202122-202316
Steer Model Year
Plant
SERVICE:
*When a new battery is installed and the cell chemistry is different a unique SP is necessary, see
attachment “TJ_36418_1.pdf.”
The SP changes the Variant Attribute in the vehicle to match that of the replacement battery.
The information of what battery is installed in the vehicle could be found in VIDA, Vehicle details,
Variant Attribute, and search for VDN code CKxx. The part number label is placed on the rear left side
of the HV battery.
Use the following sequence when installing the SP, BECM reload, and software upgrade.
1. Software product to change from one CK to another. See attachment “TJ_36418_1.pdf.”
2. Perform BECM reload
3. Perform a total upgrade
If the wrong SP is used, the car will not start after the battery replacement.
Warranty claim info:
To get a warranty claim accepted for a job described in this TJ, please use the following data:
VST OP number: 36004-2
Note: TJ number must be stated in the repair order text.
VST Operation Number
VST Operation Number
Description
36004-2
Software control module downloading
LABOR TIME:
Labor time subject to change without notice.
VEHICLE REPORT:
Yes, please submit a Vehicle Report if the service solution described in this TJ has no effect. Use
concern area “Vehicle Report Polestar” and sub concern area “Support needed Polestar,” use function
group 3113.
To view TJ attachment continue to next page. This TJ has one attachment.
Page 2 of 6
2024-02-21
Software Product list BEV
VDN code CK06 27 modules
Current part
number
replacing part
number
CK28
32441006
36051451
32441007
36051452
SP number
for VDN
update
SP
32436199
CK25
32361092
36051303
32336733
36051304
SP
32397478
CK06
32290433
36051298
replacing part
number
SP number
for VDN
update
36418 3
Software Product list BEV
VDN code CK25 27 modules
replacing part
number
CK25
32361092
36051303
32336733
36051304
CK28
32441006
36051451
32441007
36051452
SP
32436199
Current part
number
SP number
for VDN
update
36418 3
Software Product list BEV
VDN code CK23 24 modules
Current part
number
replacing part
number
CK29
32441008
36051450
SP number
for VDN
update
SP
32436199
CK24
32361091
36051292
SP
32397476
CK23
32290433
36051298
replacing part
number
SP number
for VDN
update
36418 3
Software Product list BEV
VDN code CK24 24 modules
replacing part
number
CK24
32361091
36051292
CK29
32441008
36051450
SP
32436200
Current part
number
SP number
for VDN
update
36418 3