T-24-02
Service Bulletin Details
Public Details for: T-24-02
Polaris has determined that some 2023 and 2024 slingshot models may have a plugged timing chain oil jet which could result in a lack of oil to the timing chain guides and risk causing severe engine damage. To address this concern, polaris h
Models from 2024
2024 POLARIS SLINGSHOT R |
2024 POLARIS SLINGSHOT S |
2024 POLARIS SLINGSHOT S TECH |
2024 POLARIS SLINGSHOT SL |
2024 POLARIS SLINGSHOT SLR |
2024 SLINGSHOT SLINGSHOT |
Models from 2023
2023 POLARIS SLINGSHOT R |
2023 POLARIS SLINGSHOT S |
2023 POLARIS SLINGSHOT S TECH |
2023 POLARIS SLINGSHOT SL |
2023 POLARIS SLINGSHOT SLR |
SERVICE BULLETIN Release Date: February 16, 2024 SLI Expiration Date: February 16, 2025 Communication #: T-24-02 Model Year(s): 2023-2024 — Confidential and Proprietary — VERSION: R01 (February 16, 2024) IMPORTANT If you are working with a printed copy, please verify you have the most current version of this document. SUBJECT: TIMING CHAIN OIL JET PURPOSE Polaris has determined that some 2023 and 2024 Slingshot models may have a plugged timing chain oil jet which could result in a lack of oil to the timing chain guides and risk causing severe engine damage. To address this concern, Polaris has released this Service Bulletin with instructions to inspect the oil jet, and replace if needed. The affected population is less than 40 VINs. AFFECTED MODELS MODEL YEAR 2023 2024 MODELS AFFECTED RANGE All Slingshot Models (Limited Quantities) Reference Unit Inquiry on the dealer website or the Service Communications list on the STOP site to look up affected units. CUSTOMER NOTIFICATION Dealers are required to review their sales records and make arrangements with customers for Bulletin completion. In addition to consumer units, dealers are required to correct any affected units in their inventory. Polaris will be making phone calls to the consumers affected by this Bulletin. Polaris will also send an email to owners for whom Polaris has a valid email address. CONTACT POLARIS If you have questions that are not addressed in this document, contact Polaris Service through Ask Polaris or by phone at 800-330-9407 (US/Canada Dealers Only). DEALER - WHAT TO DO? As of February 16, 2024, YOU MUST NOT SELL OR DELIVER any NEW OR USED Model Year 2023-2024 Slingshot vehicles affected by this Service Bulletin until it is repaired. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 1 of 25 WARRANTY CLAIM INFORMATION TIMING CHAIN OIL JET INSPECTION Bulletin # T-24-02-AA Claim Type SB (Service Bulletin) Labor Allowance 0.7 hours (42 minutes) Part Number / Description 5814467 (QTY 1) Gasket, Valve Cover 7081496 (QTY 2) Clip, Fir Tree Parts Availability Available to order University of Polaris Video Training Required NO TIMING CHAIN OIL JET REPLACEMENT Bulletin # T-24-02-AB Claim Type SB (Service Bulletin) Labor Allowance 5.3 hours (318 minutes) • 2521817 (QTY 1) Jet, Oil • 7081496 (QTY 2) Clip, Fir Tree • 5814467 (QTY 1) Gasket, Valve Cover • 3023187 (QTY 1) Guide, Chain Tension • 3023186 (QTY 1) Guide, Chain Fixed Part Number / Description • 3023188 (QTY 1) Guide, Chain Upper • 5418710 (QTY 1) Belt, Stretch • 2884537 (QTY 1) Engine Oil, 5W-50 (Gallon) • 2884536 (QTY 2) Engine Oil, 5W-50 (Quart) • 2521728 (QTY 1) Filter, Oil • 2871557 (QTY 1) Crankcase Sealant, Three Bond 1215 (5 oz.) Parts Availability Available to order University of Polaris Video Training Required NO Claim Submission: • Submit photos of the oil jet to an ASK Polaris>Diagnostics case, add T-24-02 to the case description, and wait for further instructions from Polaris Technical Service. COVERAGE PERIOD Coverage will begin on February 16, 2024. Coverage will expire on February 16, 2025. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 2 of 25 FEEDBACK FORM A feedback form has been created for the technician to provide Polaris with an overall satisfaction rating for the instructions, provide comments on your experience or upload pictures/video. The form is viewable on mobile devices by scanning the QR code or on a PC by clicking HERE. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 3 of 25 INSPECTION PROCEDURE T-24-02-AA - TOOLS REQUIRED • Pliers, Side Cutting • Socket Set, Metric – Socket Size: 8, 10 mm • Socket Set, Torx® Bit – Socket Size: T40 • Torque Wrench • Special Service Tool: – 90° / Dual Lens Borescope • Air Compressor, Long Nosed Air Gun The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 4 of 25 T-24-02-AA - OIL JET INSPECTION VEHICLE PREPARATION b. Gently pry the retaining clip upwards into the open position. 1. Park vehicle on a flat surface. 2. Shift vehicle to NEUTRAL 3. Apply parking brake. 4. Press START/STOP button to turn vehicle OFF. 5. Remove key fob from proximity of vehicle. VALVE COVER REMOVAL WARNING A hot engine can cause serious burns. Allow engine to cool or wear protective gloves when removing the spark plugs. 1. Disconnect the breather hose by removing clip q from the valve cover fitting. c. Remove quick connect from the cylinder head air vent fitting. IMPORTANT Place a shop rag over the end of the coolant line to catch any fluid that may be in the line. NOTICE It is not necessary to remove the coolant vent line fitting from the cylinder head, the valve cover will come off over it. The vent line can be removed with the coil harness to avoid cutting the double zip tie. 2. Unplug the spark plug wire connectors e from the ignition coils. a. Insert a #1 flat blade screw driver into the pry slot on the top of the retaining clip w. IMPORTANT To prevent damage to the retaining clip, be sure to use a flat blade screwdriver that fits into the pry slot. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 5 of 25 3. Using 8mm & 10mm sockets, remove the ignition coil fasteners r. 6. Using compressed air, blow out the vent fitting cavity to remove any dust or debris prior to removing the valve cover. 7. Using a T40 socket, remove valve cover fasteners u. Remove valve cover and gasket. DISCARD gasket i. IMPORTANT Before removing the ignition coils, clean out plug wells with compressed air to remove any loose dirt or debris. 8. Connect the coolant line quick connect to the coolant vent line fitting to avoid loss of coolant during inspection. 4. Remove ignition coils t. 5. Snip the electrical tie downs y and leave the fir trees in the valve cover. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 6 of 25 OIL JET INSPECTION NOTICE Due to the tight proximity to the front cover, a 90 degree borescope will be needed to get a clear image of the jet for inspection. If you do not have access to a 90 degree borescope, and are not willing to purchase one, the front timing cover will need to be removed for jet inspection. 1. Locate the oil jet located behind the front cover as shown. 3. Insert a borescope into the gap between the front cover and cam chain. 2. Use a long nose air gun to clear any oil from the oil jet. OIL JET IS NOT PLUGGED OIL JET IS PLUGGED NOTICE Make sure to blow air to remove oil from jet to clear any oil from the oil jet. STOP! • If the oil jet IS plugged, take pictures of the plugged jet and start an ASK Polaris Case. Submit an Ask Polaris Service & Warranty Question> All Vehicle Diagnostic case. Add “T-24-02-AB inspection FAIL” in the concern statement. • If the oil jet NOT plugged, take pictures of the jet and start an ASK Polaris Case. • Submit an Ask Polaris Service & Warranty Question> All Vehicle Diagnostic case. Add “T-24-02-AA inspection PASS” in the concern statement. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 7 of 25 3. Install new cable ties y to the valve cover. VALVE COVER INSTALLATION 1. Assemble the valve cover and a NEW gasket i (5814467). Make sure that the gasket is located in the retaining groove in the valve cover. 4. Install the ignition coils t. IMPORTANT Apply liquid engine sealant at the T-Joint 2. Install the cover on the cylinder head and hand start the fasteners u. Using sequence shown, torque fasteners to specification. 5. Install the ignition coil fasteners r. Torque to specification TORQUE Valve Cover Fasteners: 89 in-lbs (10 N·m) TORQUE Ignition Coil Retaining Fasteners: 80 in-lbs (9 N·m) The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 8 of 25 6. Connect the spark plug wire connectors e to the ignition coils. 7. Connect the breather hose by securing clip q to the valve cover fitting. Connect the coolant vent line fitting w. NOTICE Listen for an audible click when connecting the coolant line fitting and gently pull on the connector to make sure the line is fully connected. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 9 of 25 REPAIR PROCEDURE T-24-02-AB - TOOLS REQUIRED • Pliers, Side Cutting • Socket Set, Metric – Socket Size: 8, 10 mm • Socket Set, Torx® Bit – Socket Size: T40 • Wrench Set, Metric – Wrench Size: 8, 10 mm • Torque Wrench • Special Service Tool: – Belt Stretch Tool - OTC 7425 or equivalent – Oil Filter Socket - PU-52890 • Scraper The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 10 of 25 T-24-02-AB - OIL JET REPLACEMENT 4. Remove positive terminal nut e and disconnect the main charging lead from the alternator. ALTERNATOR REMOVAL 1. Remove the two fasteners securing the battery cover to the battery bracket. 5. Disconnect the alternator electrical connector. 2. Loosen negative (-) battery terminal bolt and disconnect. 6. Cut the stretch belt and remove. 3. Disconnect the breather tube q from the valve cover. Loosen two worm clamps w and remove the intake air boot and breather hose. 7. Remove three bolts r securing the alternator to the engine block and three bolts t securing the alternator to the intake manifold. Remove the alternator. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 11 of 25 HARMONIC DAMPER REMOVAL 1. Remove three fasteners q and coolant bracket w to gain additional access. NOTICE The radiator hoses do not need to be disconnected. 2. Cut the stretch belt and remove. 3. Disconnect the cooling fan electrical connectors e and remove retaining clips from the shroud. 5. Remove the fasteners r holding the rear radiator shroud to the radiator assembly and remove the shroud.. 6. Rotate the engine to top dead center aligning the Intake and Exhaust camshaft sprockets to the cylinder head with the index marks. 7. Using special tool PU-52810 to hold the harmonic damper, remove the harmonic damper fastener t and washer. 4. Remove push-rivets and pull lower shroud upward out of the clip on the fan shroud. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 12 of 25 FRONT COVER REMOVAL 1. Remove fasteners u, i and o and remove the front 8. Using the recommended 3–jaw puller, remove the harmonic damper y. cover. NOTICE Recommended 3-Jaw puller: OTC 6667 IMPORTANT Place the 3–jaw puller on the inside arms of the damper during removal as shown. NEVER place force on the outside of the harmonic damper as damage will occur. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 13 of 25 OIL JET REPLACEMENT 1. Locate and remove the oil jet. 2. Install NEW oil jet and torque to specification. TORQUE Oil Jet: 35 in-lbs (4 N·m) 3. Verify that the NEW jet is installed and that it is not plugged. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 14 of 25 TIMING CHAIN GUIDE REMOVAL 1. Remove the top chain guide fasteners and guide. Discard the top chain guide. 2. Instal NEW top chain guide and fasteners. Torque fasteners to specification 4. Remove both fixed guide t and adjustable guide q by removing the fasteners w and r. Discard the fixed and adjustable guides. 5. Install NEW fixed cam chain guide t. Torque fasteners to specification TORQUE TORQUE Timing Chain Guide Fastener (Fixed): 80 in-lbs (9 N·m) Camshaft Carrier Fasteners: 13 ft-lbs (17 N·m) 3. Remove chain tensioner fastener e and chain tensioner. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 15 of 25 ADJUSTABLE TIMING CHAIN GUIDE INSTALLATION 4. Install NEW adjustable timing chain guide and install the adjustable timing chain guide fastener a. Torque fastener to specification. 1. Assemble the timing chain with indicator marks as shown. TORQUE Timing Chain Guide Fastener (Adjustable): 89 in-lbs (10 N·m) MEASUREMENT 12.7° or approximately the 4 o’clock position 2. Install the timing chain onto the camshaft sprockets matching the colored links to the indicator marks at the 12 o'clock position. 3. With the engine at cylinder 1 top dead center, the indicator mark on the crankshaft should be at the 4 o'clock position. Route the timing chain around the crankshaft sprocket and align crankshaft indicator dot between the colored links in approximately the 4 o’clock position. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 16 of 25 TENSIONER INSTALLATION Reset the timing chain tensioner by performing the following steps: 1. Remove the piston assembly from the body of the timing chain tensioner. 2. Press in and twist clock-wise the end of the tensioner piston until it engages with itself and stays collapsed. NOTICE This procedure works best when the tensioner piston is dry. 3. Reinstall the piston assembly into the body of the tensioner. 4. Install the tensioner assembly into the crankcase. 5. Install chain tensioner assembly. Install chain tensioner fasteners e and torque to specification. TORQUE Tensioner Fasteners: 80 in-lbs (9 N·m) The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 17 of 25 FRONT COVER INSTALLATION 1. Remove and clean the front cover mating surface. 2. Apply Threebond sealant. 3. Install front cover. Loosely install fasteners u, i and o. NOTICE The longer fasteners i support the water pump. Make sure the pump is seated properly before installing the fasteners. 4. Torque fasteners to specification in sequence shown. TORQUE M6 Fasteners (Items 1–16): 80 in-lbs (9 N·m) TORQUE M8 Fasteners (Items 17–22): 16 ft-lbs (22 N·m) The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 18 of 25 CRANKSHAFT HARMONIC DAMPER INSTALLATION 4. Install the lower shroud and push-rivet fasteners. NOTICE Ensure both components are aligned correctly or serious engine damage will occur. 1. Install the Harmonic Pulley onto the crankshaft. 5. Connect the cooling fan electrical connectors e. 2. Oil the threads and install the retaining fastener. Use the PU-52810 guide and a breaker bar to prevent the crankshaft from rotating when tightening the fastener. Torque to specification. TORQUE Front Harmonic Pulley Fastener: a. Torque fastener to 74 ft-lbs (100 N·m) b. Loosen fastener 180° 6. Install a NEW stretch belt. Refer to page c. Torque fastener to 22 ft-lbs (30 N·m) + 70° 3. Install the rear radiator shroud and fasteners r. Torque fasteners to specification. . 7. Install coolant bracket w and three fasteners q. Torque to specification TORQUE Cooling Line Retention Fasteners: 97 in-lbs (11 N·m) The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 19 of 25 ALTERNATOR INSTALLATION 3. Connect the alternator electrical connector. 1. Install new alternator. Loosely install fasteners r and t. Torque fasteners to specification in sequence shown. 4. Install the main charging lead to the alternator. Install positive terminal nut e and torque to specification. Cover the terminal nut with the red protective cap. TORQUE TORQUE Alternator Mounting Fasteners: 16 ft-lbs (22 N·m) Alternator Terminal Nut: 84 in-lbs (9 N·m) 2. Using a commercially-available stretch belt installation tool, install a NEW stretch belt over the alternator and balance pulleys. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 20 of 25 5. Install negative (-) cable to the battery and torque terminal bolt to specification. TORQUE Negative Battery Terminal: 40 in-lbs (4.5 N·m) 6. Install the two fasteners securing the battery cover to the battery bracket. TORQUE Battery Cover Fasteners: 65 in-lbs (7 N·m) The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 21 of 25 AIR BOX INSTALLATION 1. Install air box base and fasteners e. Torque fasteners to specification. 3. Connect the TMAP electrical connector to the air box cover. TORQUE Airbox Fasteners 89 in-lbs (10 N·m) 2. Install the air box cover along with the intake air boot and breather tube. Connect the breather tube q to the valve cover. Install the intake air boot to the intake manifold. Torque intake duct clamp to specification. TORQUE Intake Duct Clamps 35 in-lbs (4 N·m) The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 22 of 25 3. Install new cable ties y to the valve cover. VALVE COVER INSTALLATION 1. Assemble the valve cover and a NEW gasket i (5814467). Make sure that the gasket is located in the retaining groove in the valve cover. 4. Install the ignition coils t. IMPORTANT Apply liquid engine sealant at the T-Joint 2. Install the cover on the cylinder head and hand start the fasteners u. Using sequence shown, torque fasteners to specification. 5. Install the ignition coil fasteners r. Torque to specification TORQUE Valve Cover Fasteners: 89 in-lbs (10 N·m) TORQUE Ignition Coil Retaining Fasteners: 80 in-lbs (9 N·m) The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 23 of 25 6. Connect the spark plug wire connectors e to the ignition coils. 5. Using a clean, dry cloth, clean filter sealing surface on crankcase. NOTICE The sealing surface on the drain plug should be clean and free of burrs, nicks or scratches. 6. Install NEW crush washer onto the drain plug q and install. Torque to specification. TORQUE Oil Drain Plug: 13 ft-lbs (18 N·m) 7. Using oil filter socket PU-52890, turn the oil filter w counter-clockwise to remove and discard. 7. Connect the breather hose by securing clip q to the valve cover fitting. Connect the coolant vent line fitting w. 8. Lubricate gasket area on new oil filter with a film of fresh engine oil. Check to make sure the sealing areas are in good condition. 9. Install a new oil filter and torque to specification. NOTICE Listen for an audible click when connecting the coolant line fitting and gently pull on the connector to make sure the line is fully connected. OIL CHANGE 1. Clean the area around the drain plug at the bottom of the oil pan. WARNING Personal injury can occur when handling used oil. Hot oil can cause burns or skin damage. TORQUE Oil Filter: Turn by hand until filter O-ring contacts sealing surface, then turn an additional 3/4 turn. 10. Fill the sump with oil to the recommended level through the oil filler access cap e on top of the valve cover. FLUID CAPACITY Recommended Engine Oil: Full Synthetic SAE 5W-50 Engine Oil Capacity: 6.0 qt (5.68 L) 11. Place gear selector in neutral. 2. Place a drain pan beneath the oil pan and remove drain plug q. 12. Start the engine and let it idle for one to two minutes. Stop the engine and inspect for leaks. 3. Remove the crush washer and DISCARD. 4. Allow oil to drain completely. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 24 of 25 13. Re-check the oil level on the dipstick r after three minutes and add oil as necessary to bring the level to the safe zone on the dipstick. 14. Dispose of used oil and oil filter properly. The information contained within this document is confidential and protected by U.S. and international copyright laws, and is the property of Polaris Inc. This document is provided for the sole use of authorized Polaris dealers and distributors. This document is not to be distributed, duplicated, or copied, digitally or otherwise, without the written consent of Polaris Inc. T-24-02 (R01) © 2024 Polaris Inc. Page 25 of 25 *External Email* Think Before You Click. February 16, 2024 Steve, Polaris has determined that some 2023 and 2024 Slingshot models may have a plugged timing chain oil jet which could result in a lack of oil to the timing chain guides resulting in engine damage. To address this concern, Polaris has released this Service Bulletin with instructions to inspect the oil jet, and replace if needed. Our records indicate that you are the owner of a TEST with VIN TEST affected by Service Bulletin TEST. Owner Next Steps: Schedule an appointment with an authorized Polaris dealer. Do not attempt repairs yourself. Repairs must be done by an authorized Polaris dealer. Your local dealer can be found on our Dealer Locator web page. Your Polaris dealer is in the best position to answer your questions, but you may also contact our Polaris Owners Connections Department at 1800-765-2747 to speak with a representative. Dealership Next Steps: Authorized dealers will inspect the oil jet, and replace if needed on the affected vehicle at no cost to you. This repair should take approximately 5 hours if oil jet replacement is required. They have been instructed to repair your vehicle. We apologize for this inconvenience and assure you that we are committed to customer satisfaction for riders to enjoy. - Polaris Slingshot Received This Notice In Error? This notice was sent according to our most current registration information. If you no longer own this vehicle, contact your dealer to complete a transfer of ownership. Federal law requires that any vehicle lessor receiving this notice must forward a copy of this notice to the lessee within 10 working days after the day on which the notice is received. You've received this email from Polaris because you are a registered owner of a vehicle affected by a recent service bulletin. Please do not reply to this email. To contact us, please call us at 1-800-POLARIS or visit our help page. © 2024 Polaris Industries Inc. | 2100 Highway 55, Medina, MN 55340 *External Email* Think Before You Click. Date: February 16, 2024 ATTN: All Service Personnel Subject: Service Bulletin T-24-02 Released Service Bulletin T-24-02 Polaris has determined that some 2023 and 2024 Slingshot models may have a plugged timing chain oil jet which could result in a lack of oil to the timing chain guides and risk causing severe engine damage. To address this concern, Polaris has released this Service Bulletin with instructions to inspect the oil jet, and replace if needed. The affected population is less than 40 VINs. View T-24-02 Service Bulletin Affected Units 2023-2024 Slingshot Reference Unit Inquiry on the dealer website or the Service Communications list on the STOP site to look up affected units. Please contact Polaris Service by phone at 800-330-9407 or through Ask Polaris with any questions or concerns. Thank you for your attention. Sincerely, - Polaris Service © 2024 Polaris Industries Inc. | 2100 Highway 55, Medina, MN 55340