ITB24-001
Service Bulletin Details
Public Details for: ITB24-001
Engine support tools service information a new engine support tool, engine support bracket, and cvt transmission jack adapter are now available to allow the cvt to be removed from the applied vehicles without having to remove the engi
Models from 2019
2019 INFINITI QX60 |
Models from 2018
2018 INFINITI QX60 |
Models from 2017
2017 INFINITI QX60 |
Classification: Reference: AT24-001 Date: ITB24-001 February 23, 2024 ENGINE SUPPORT TOOLS APPLIED VEHICLES: 2017-2019 QX60 (L50) SERVICE INFORMATION A new Engine Support Tool, Engine Support Bracket, and CVT Transmission Jack Adapter are now available to allow the CVT to be removed from the APPLIED VEHICLES without having to remove the engine. The procedure in this bulletin is different from the procedure currently in the ESM, which will be updated with this information at a later date. Please refer to the SERVICE PROCEDURE in this bulletin for information on how to use these new tools: Front Wheel Drive (FWD) – pages 4 - 25 All Wheel Drive (AWD) – pages 26 - 52 Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Infiniti retailer to determine if this applies to your vehicle. 1/52 SPECIAL TOOLS A. (NI-52389) Engine support tool B. (NI-53119) Engine support bracket Figure 1 (NI-51307) CVT transmission jack adapter Figure 2 Power tool Figure 3 Hydraulic lift table Figure 4 2/52 ITB24-001 Transmission jack Figure 5 Drive shaft joint puller Figure 6 Ball joint remover Figure 7 3/52 ITB24-001 SERVICE PROCEDURE Removal (FWD) To avoid the risk of death or severe personal injury, do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way. To avoid the risk of minor personal injury or property damage: Perform when the engine is cold. When replacing the TCM and transaxle assembly as a set, replace the transaxle assembly first and then replace the TCM. Refer to "Description" in the Transaxle and Transmission section of the ESM. When replacing the transaxle assembly, perform "ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY." Refer to "Description" in the Transaxle and Transmission section of the ESM. HINT: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling. 1. Remove the battery tray. 2. Remove the cowl top cover and the cowl top extension. 3. Refer to "Removal and Installation" in the Power Supply, Ground & Circuit Elements section of the ESM. Refer to "Removal and Installation" in the Exterior section of the ESM. Remove the engine room cover. Refer to "Removal and Installation" in the Engine Mechanical section of the ESM. 4/52 ITB24-001 4. Disconnect the harness connector (A) from the transmission range switch (1). Figure 8 5. Remove the lock plate (1) as shown. Figure 9 6. Remove nut (A) and separate the control cable (1) from the manual lever (B). Figure 10 7. Disconnect the brake booster vacuum hose from the intake manifold collector. 8. Refer to the Vacuum Lines "Exploded View" in the Brake System section of the ESM. Disconnect the PCV hose from the intake manifold collector. 5/52 ITB24-001 9. Remove bolts (A) and set the VIAS Control Solenoid Valves (1) aside. Figure 11 10. Disconnect vacuum hoses (1) from the intake manifold collector (2). Figure 12 11. Disconnect the vacuum hose (1) from the vacuum pipe (2). Figure 13 6/52 ITB24-001 12. Remove clamp (1), and then disconnect hose (2) from pipe (3). 13. Release the pawl, and then remove hose (4) from retainer (A). Pawl 14. 15. Remove bolt (B), and then set the EVAP canister purge volume control solenoid (5) aside. Figure 14 Set the vacuum tube assembly (1) aside. Figure 15 16. Loosen the bolts in reverse of sequence shown (4 to 1), remove the electric throttle control actuator bolts, and then remove the electric throttle control actuator and position aside. To avoid damage to the electric throttle control actuator: Handle the electric throttle control actuator carefully to avoid any shock to the electric throttle control actuator. Do not disassemble the electric throttle control actuator. Figure 16 7/52 ITB24-001 17. Remove bolt (A) and set the bracket (1) aside. Figure 17 18. Loosen the intake manifold collector bolts and nuts in reverse of sequence shown (6 to 1), and then remove the intake manifold collector and gasket. To avoid the risk of minor property damage, do not reuse the intake manifold collector gasket. Figure 18 19. Disconnect the transaxle breather hose (1) from the transaxle assembly. Figure 19 8/52 ITB24-001 20. Remove bolt (A) from the CVT charge pipe (1). Figure 20 21. Remove bolt (A) from the upper torque rod. Figure 21 22. Remove the CVT gusset bolt (A). Figure 22 9/52 ITB24-001 23. Remove bolts (A). Figure 23 24. Using a suitable tool, release the clip. Clip Figure 24 25. Remove the intake stud, and then install Special Tool NI53119 (A) using bolts (B), (C) and (D) supplied with the tool. Tighten the bolts to specification. Refer to Engine Support Tool Operating Instructions. Bolt (B) torque: 24.0 N•m (2.4 kg-m, 18 ft-lb) Bolt (C) torque: 7.0 N•m (0.7 kg-m, 62 in.-lb) Figure 25 Bolt (D) torque: 24.0 N•m (2.4 kg-m, 18 ft-lb) 10/52 ITB24-001 26. Install Special Tool NI-52389 (A) to the driver’s (LH) side frame rail (1) as shown. Refer to Engine Support Tool Operating Instructions. Figure 26 27. Install Special Tool NI-52389 (A) on top of the RH side engine mounting insulator (1) as shown. Refer to Engine Support Tool Operating Instructions. Figure 27 28. Install Special Tool NI-52389 (A) to Special Tool NI-53119 (B). Refer to Engine Support Tool Operating Instructions. Figure 28 11/52 ITB24-001 29. Using the bubble level (B) on Special Tool NI-52389 (A), level the tool as shown. Refer to Engine Support Tool Operating Instructions. Figure 29 30. Remove the nut from the front engine mounting insulator. 31. Remove the nut from the rear engine mounting insulator. 32. Refer to the Engine Assembly "Exploded View" in the Engine Mechanical section of the ESM. Refer to the Engine Assembly "Exploded View" in the Engine Mechanical section of the ESM. Remove the front under cover. Refer to "Removal and Installation" in the Exterior section of the ESM. 33. Remove the front wheel and tire assemblies. 34. Remove the LH and RH side lock plates (A), and then remove the brake hoses from the struts. Figure 30 12/52 ITB24-001 35. Remove the nut and separate the LH and RH side stabilizer connecting rods from the struts. 36. Refer to the Front Stabilizer "Exploded View" in the Front Suspension section of the ESM. Remove the brake caliper torque member bolts, leaving the brake hoses attached, and then position the LH and RH side brake calipers aside with a suitable strap. Refer to the Brake Caliper Assembly "Exploded View" in the Brake System section of the ESM. To avoid damage to the brake calipers, do not depress the brake pedal while the brake calipers are removed. 37. Put alignment marks (A) on the disc brake rotors and on the wheel hubs and bearings, and then remove the LH and RH side disc brake rotors. To avoid the risk of minor personal injury or damage to the brake rotor, do not drop the disc brake rotors. Figure 31 38. Remove the wheel sensor bolts (A), and then position the LH and RH side wheel sensors aside. To avoid damage to the wheel speed sensor, do not pull on the wheel sensor harness. Figure 32 39. Remove the cotter pins from the LH and RH side front drive shafts. 40. Remove the nut retainers from the LH and RH side front drive shafts. 41. Loosen the wheel hub lock nuts from the LH and RH side drive shafts. 13/52 ITB24-001 42. Using a piece of wood and a suitable tool, tap on the wheel hub lock nuts to disengage the LH and RH side drive shafts from the wheel hub and bearings. HINT: Use a suitable puller if the drive shafts cannot be separated from the wheel hub and bearings. Figure 33 To avoid damage to the drive shaft: 43. Do not place the drive shaft joints at an extreme angle. Do not over extend the slide joints. Do not allow the drive shafts to hang without support. Remove the LH and RH side wheel hub lock nuts. To avoid the risk of death or severe personal injury, do not reuse the wheel hub lock nuts. 44. Remove the lower strut bolts and nuts, and then separate the LH and RH side steering knuckles from the struts. 45. Refer to the Front Coil Spring and Strut "Exploded View" in the Front Suspension section of the ESM. Remove the RH side bearing retainer to support bearing bracket bolts. 14/52 ITB24-001 46. Insert a Drive Shaft Joint Puller (commercially available) (A) between the drive shafts and transaxle, and then remove the LH and RH side drive shafts from the transaxle. To avoid damage to the drive shaft: 47. Confirm that the circular clips are attached to the drive shafts. Do not place the drive shaft joints at extreme angles when removing the drive shafts. Also be careful not to overextend the slide joints. Do not reuse the circular clips. Figure 34 Remove the LH and RH side differential side oil seals. To avoid damage to the differential, do not reuse the differential side oil seals. 48. Remove the LH and RH side front fender protector side covers. 49. Remove the front half of the LH and RH side front fender protectors. 50. Refer to the Fender Protector "Exploded View" in the Exterior section of the ESM. Refer to the Fender Protector "Exploded View" in the Exterior section of the ESM. Remove the LH and RH side outer socket cotter pins. Refer to the Steering Gear and Linkage "Exploded View" in the Steering System section of the ESM. To avoid the risk of minor personal injury or property damage, do not reuse the outer socket cotter pins. 15/52 ITB24-001 51. Loosen the outer socket nuts, and then separate the outer sockets from the LH and RH side steering knuckles using a ball joint remover (commercially available). To avoid the risk of minor personal injury or property damage, leave the outer socket nuts half threaded on the outer sockets to prevent damage to the threads and to prevent the tool from coming off suddenly. 52. Remove bolt (A) and position the crankshaft position sensor (1) aside. Figure 35 53. Remove the front exhaust tube. 54. Refer to the Exhaust System "Exploded View" in the Exhaust System section of the ESM. Disconnect the front engine mount insulator vacuum hose (1). Figure 36 16/52 ITB24-001 55. Disconnect the rear engine mount insulator vacuum hose (1). Figure 37 56. Remove bolt (A), and then remove the rear cover plate (1). Figure 38 57. Hold the drive plate with a suitable tool, and then remove the torque converter nuts. 58. Refer to the Transmission Assembly "Exploded View" in the Transaxle and Transmission section of the ESM. Remove the power steering tube bracket bolts. Refer to the Hydraulic Line "Exploded View" in the Steering System section of the ESM. HINT: There are four (4) bolts on the suspension member for the power steering tubes. The power steering tubes will stay with the vehicle during removal and installation. 59. Remove the bolts and nuts from the steering gear. 60. Refer to the Steering Gear and Linkage "Exploded View" in the Steering System section of the ESM. Secure the steering gear using a suitable strap. HINT: The steering gear will remain in the vehicle during removal and installation. 17/52 ITB24-001 61. Remove bolts (A) from the transaxle mount. Figure 39 62. Remove bolt (A) and position the ground (1) aside. Figure 40 63. Remove the rear torque rod bolt. 64. Refer to the Engine Assembly "Exploded View" in the Engine Mechanical section of the ESM. Set the hydraulic lift table (A) or equivalent tool under the front suspension member. Figure 41 18/52 ITB24-001 65. Remove the front suspension member bolts and the front suspension member stays. Refer to the Front Suspension Member "Exploded View" in the Front Suspension section of the ESM. To avoid the risk of minor personal injury or property damage, secure the front suspension member to the hydraulic lift table (or equivalent tool) while removing it. 66. Lower the front suspension member. 67. Remove the bolt from the heater thermostat bracket. 68. Drain the coolant. 69. Refer to "Changing Engine Coolant" in the Engine Cooling System section of the ESM. Remove CVT fluid cooler hose "A" and CVT fluid cooler hose "D" from the CVT oil warmer. 70. Refer to the Water Hose "Exploded View" in the Transmission and Transaxle section of the ESM. Refer to the CVT Fluid Cooler System "Exploded View" in the Transaxle and Transmission section of the ESM. Remove CVT water hose "A" and CVT water hose "B" from the CVT oil warmer. Refer to the Water Hose "Exploded View" in the Transaxle and Transmission section of the ESM. 71. Using the Special Tools NI-52389 and NI-53119, lower the engine and transaxle assembly until the transaxle assembly is low enough to clear the driver’s (LH) side frame rail. 72. Disconnect the harness connector from the starter motor "S" terminal. 73. Refer to the Starter Motor "Exploded View" in the Starting System section of the ESM. Remove the nut, and then remove "B" terminal harness and position aside. Refer to the Starter Motor "Exploded View" in the Starting System section of the ESM. 19/52 ITB24-001 74. Remove the starter motor bolts, and then remove the starter motor. 75. Refer to the Starter Motor "Exploded View" in the Starting System section of the ESM. Remove bolt (A), and then remove the CVT fluid charging pipe (1). Figure 42 76. Separate the harness retainers from the transaxle assembly. 77. Disconnect the harness connector (A) from the transaxle assembly. Figure 43 78. Disconnect the harness connector from the output speed sensor. 79. Refer to the Output Speed Sensor "Exploded View" in the Transaxle and Transmission section of the ESM. Disconnect the harness connector from the primary speed sensor. Refer to the Primary Speed Sensor "Exploded View" in the Transaxle and Transmission section of the ESM. 20/52 ITB24-001 80. Disconnect the harness connector from the input speed sensor. 81. Refer to the Input Speed Sensor "Exploded View" in the Transaxle and Transmission section of the ESM. Using Special Tool NI-51307, support the transaxle assembly. To avoid the risk of minor personal injury or property damage: o Always secure the transaxle assembly to the transmission jack. o Do not lift or support the transaxle assembly using the bottom of the oil pan or damage can occur. 82. Remove bolts (A), (B), (C), and (D). Figure 44 83. Separate the transaxle assembly from the engine assembly, and then lower the transaxle assembly. To avoid the risk of minor personal injury or property damage, secure the torque converter to the transaxle while removing the transaxle to prevent the torque converter from falling. 21/52 ITB24-001 Installation (FWD) 84. Installation is in the reverse order of removal. Refer to Inspection Before Installation (FWD) below. If the same transaxle assembly will be reinstalled, replace the LH and RH side differential side oil seals. o Refer to the Differential Side Oil Seal "Exploded View" in the Transaxle and Transmission section of the ESM. If a new transaxle assembly is being installed, write down the serial number of the new transaxle assembly. Figure 45 To avoid damage to the engine or transaxle: When replacing an engine or transaxle you must make sure any dowels are installed correctly during re-assembly. Improper alignment caused by missing dowels may cause vibration, oil leaks, or breakage of drivetrain components. Do not reuse O-rings or copper sealing washers. When turning crankshaft, turn it clockwise as viewed from the front of the engine. When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure to confirm the tightening torque of the crankshaft pulley bolt. o Refer to the Front Timing Chain Case "Removal and Installation" in the Engine Mechanical section of the ESM. After the torque converter is installed to the drive plate, rotate crankshaft several turns to check that the CVT rotates freely without binding. When installing the CVT to the engine, align the matching mark on the drive plate with the matching mark on the torque converter. Do not reuse differential side oil seals. 22/52 ITB24-001 HINT: When installing the drive plate to torque converter nuts, tighten them temporarily, and then tighten the nuts to the specified torque. o Refer to the "Exploded View" in the Transaxle and Transmission section of the ESM. Install the transaxle assembly and engine assembly mounting bolts according to the following standards: Figure 46 Figure 47 23/52 ITB24-001 Inspection Before Installation (FWD) 85. After inserting the torque converter into the CVT, check that dimension (A) is within the reference value limit. Dimension A: Refer to "Service Data and Specifications (SDS)" in the Transaxle and Transmission section of the ESM. B: Scale C: Straightedge Figure 48 24/52 ITB24-001 Adjustment After Installation (FWD) 86. Perform the following: Adjust the CVT position. o Refer to "Adjustment" in the Transaxle and Transmission section of the ESM. Check and adjust the engine coolant level. o Refer to "Changing Engine Coolant" in the Engine Cooling System section of the ESM. Adjust the CVT fluid level. o Refer to "Adjustment" in the Transaxle and Transmission section of the ESM. Perform the accelerator pedal released position learning. o Refer to "Description" in the Engine Control section of the ESM. Perform the throttle valve closed position learning. o Refer to "Description" in the Engine Control section of the ESM. Perform a front wheel alignment. o Refer to "Wheel Alignment" in the Front Suspension section of the ESM. Perform adjustment of the steering angle sensor neutral position. o Refer to "Description" in the Brake Control System section of the ESM. Inspection After Installation (FWD) 87. Inspect the following items: Inspect for CVT fluid leakage. o Refer to "Inspection" in the Transaxle and Transmission section of the ESM. Inspect the CVT shifter position. o Refer to "Inspection" in the Transaxle and Transmission section of the ESM. Start the engine and inspect for coolant leaks. 25/52 ITB24-001 Removal (AWD) To avoid the risk of death or severe personal injury, do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way. To avoid the risk of minor personal injury or property damage: Perform when the engine is cold. When replacing the TCM and transaxle assembly as a set, replace the transaxle assembly first and then replace the TCM. o Refer to "Description" in the Transaxle and Transmission section of the ESM. When replacing the transaxle assembly, perform "ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY." o Refer to "Description" in the Transaxle and Transmission section of the ESM. HINT: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling. 1. Remove the battery tray. 2. Remove the cowl top cover and the cowl top extension. 3. Refer to "Removal and Installation" in the Power Supply, Ground & Circuit Elements section of the ESM. Refer to "Removal and Installation" in the Exterior section of the ESM. Remove the engine room cover. Refer to "Removal and Installation" in the Engine Mechanical section of the ESM. 26/52 ITB24-001 4. Disconnect the harness connector (A) from the transmission range switch (1). Figure 49 5. Remove the lock plate (1) as shown. Figure 50 6. Remove nut (A) and separate the control cable (1) from the manual lever (B). Figure 51 7. Disconnect the brake booster vacuum hose from the intake manifold collector. 8. Refer to the Vacuum Lines "Exploded View" in the Brake System section of the ESM. Disconnect the PCV hose from the intake manifold collector. 27/52 ITB24-001 9. Remove bolts (A) and set the VIAS Control Solenoid Valves (1) aside. Figure 52 10. Disconnect vacuum hoses (1) from the Intake Manifold Collector (2). Figure 53 11. Disconnect the vacuum hose (1) from the vacuum pipe (2). Figure 54 28/52 ITB24-001 12. Remove clamp (1), and then disconnect hose (2) from pipe (3). 13. Release the pawl, and then remove hose (4) from retainer (A). Pawl 14. 15. Remove bolt (B), and then set the EVAP canister purge volume control solenoid (5) aside. Figure 55 Set vacuum tube assembly (1) aside. Figure 56 16. Loosen the four (4) bolts in reverse of sequence shown, remove the electric throttle control actuator bolts, and then remove the electric throttle control actuator and position aside. To avoid damage to the electric throttle control actuator: Handle the electric throttle control actuator carefully to avoid any shock to the electric throttle control actuator. Do not disassemble the electric throttle control actuator. Figure 57 29/52 ITB24-001 17. Remove bolt (A) and set the bracket (1) aside. Figure 58 18. Loosen the intake manifold collector bolts and nuts in reverse of sequence shown, and then remove the intake manifold collector and gasket. To avoid damage to the intake manifold, do not reuse the intake manifold collector gasket. Figure 59 19. Disconnect the transaxle breather hose (1) from the transaxle assembly. Figure 60 30/52 ITB24-001 20. Remove bolt (A) from the CVT charge pipe (1). Figure 61 21. Remove bolt (A) from the upper torque rod. Figure 62 22. Remove the CVT gusset bolt (A). Figure 63 31/52 ITB24-001 23. Remove bolts (A). Figure 64 24. Using a suitable tool, release the clip. Clip Figure 65 25. Remove the intake stud and install Special Tool NI-53119 (A) using bolts (B), (C) and (D) supplied with the tool. Tighten the bolts to the specification shown below. Refer to Engine Support Tool Operating Instructions. Bolt (B) torque: 24.0 N•m (2.4 kg-m, 18 ft-lb) Bolt (C) torque: 7.0 N•m (0.7 kg-m, 62 in.-lb) Bolt (D) torque: 24.0 N•m (2.4 kg-m, 18 ft-lb) Figure 66 32/52 ITB24-001 26. Install Special Tool NI-52389 (A) to the driver’s (LH) side frame rail (1) as shown. Refer to Engine Support Tool Operating Instructions. Figure 67 27. Install Special Tool NI-52389 (A) on top of the RH side engine mounting insulator (1) as shown. Refer to Engine Support Tool Operating Instructions. Figure 68 28. Install Special Tool NI-52389 (A) to Special Tool NI-53119 (B). Refer to Engine Support Tool Operating Instructions. Figure 69 33/52 ITB24-001 29. Using a bubble level (B) on Special Tool NI-52389 (A), level the tool as shown. Refer to Engine Support Tool Operating Instructions. Figure 70 30. Remove the nut from the engine mounting insulator (front). 31. Remove the nut from the engine mounting insulator (rear). 32. Refer to the Engine Assembly "Exploded View" in the Engine Mechanical section of the ESM. Refer to the Engine Assembly "Exploded View" in the Engine Mechanical section of the ESM. Remove the front under cover. Refer to "Removal and Installation" in the Exterior section of the ESM. 33. Remove the front wheel and tire assemblies. 34. Remove the LH and RH side lock plates (A), and then remove the brake hoses from the struts. Figure 71 34/52 ITB24-001 35. Remove the nut, and then separate the LH and RH side stabilizer connecting rods from the struts. 36. Refer to the Front Stabilizer "Exploded View" in the Front Suspension section of the ESM. Remove the brake caliper torque member bolts, leaving the brake hoses attached, and then position the LH and RH side brake calipers aside with a suitable strap. Refer to the Brake Caliper Assembly "Exploded View" in the Brake System section of the ESM. To avoid damage to the brake caliper, do not depress the brake pedal while the brake calipers are removed. 37. Put alignment marks (A) on the disc brake rotors and the wheel hub and bearings, and then remove the LH and RH side disc brake rotors. To avoid the risk of minor personal injury or property damage, do not drop the disc brake rotors. Figure 72 38. Remove the wheel sensor bolts (A), and then position the LH and RH side wheel sensors aside. To avoid damage to the wheel speed sensor, do not pull on the wheel sensor harness. Figure 73 39. Remove the cotter pins from the LH and RH side front drive shafts. 40. Remove the nut retainers from the LH and RH side front drive shafts. 41. Loosen the wheel hub lock nuts from the LH and RH side drive shafts. 35/52 ITB24-001 42. Using a piece of wood and a suitable tool, tap on the wheel hub lock nuts to disengage the drive shafts from the wheel hub and bearings (LH/RH). HINT: Use a suitable puller if the drive shafts cannot be separated from the wheel hub and bearings. Figure 74 To avoid damage to the drive shaft: 43. Do not place drive shaft joints at an extreme angle. Do not over extend slide joints. Do not allow drive shafts to hang without support. Remove the LH and RH side wheel hub lock nuts. To avoid the risk of death or severe personal injury, do not reuse the wheel hub lock nuts. 44. Remove the lower strut bolts and nuts, and then separate the LH and RH side steering knuckles from the struts. 45. Refer to the Front Coil Spring and Strut "Exploded View" in the Front Suspension section of the ESM. Remove the RH side bearing retainer to support bearing bracket bolts. 36/52 ITB24-001 46. Insert a Drive Shaft Joint Puller (commercially available) (A) between the drive shafts and the transaxle, and then remove the LH and RH side drive shafts from the transaxle. To avoid damage to the drive shaft: 47. Confirm that the circular clips are attached to the drive shafts. Do not place drive shaft joints at extreme angles when removing drive shafts. Also be careful not to overextend slide joints. Do not reuse the circular clips. Figure 75 Remove the differential side oil seal. To avoid damage to the differential, do not reuse the differential side oil seal. 48. Remove the transfer case oil seal. To avoid damage to the transfer case, do not reuse the transfer case oil seal. 49. Remove the LH and RH side front fender protector side covers. 50. Refer to the Fender Protector "Exploded View" in the Exterior section of the ESM. Remove the LH and RH side front half of the front fender protectors. Refer to the Fender Protector "Exploded View" in the Exterior section of the ESM. 37/52 ITB24-001 51. Remove bolt (A), and then position the crankshaft position sensor (1) aside. Figure 76 52. Remove the front exhaust tube. 53. Refer to the Exhaust System "Exploded View" in the Exhaust System section of the ESM. Disconnect the front engine mount insulator vacuum hose (1). Figure 77 54. Remove bolt (A) from the engine mounting insulator (front) pipe bracket. Figure 78 38/52 ITB24-001 55. Remove bolt (A), and then set bracket (1) aside. Figure 79 56. Remove bolt (A), and then remove the rear cover plate (1). Figure 80 57. Hold the drive plate with a suitable tool, and then remove the torque converter nuts. Refer to the Transmission Assembly "Exploded View" in the Transaxle and Transmission section of the ESM. 58. Using a suitable tool, release the clip. 59. Release hose clamp (1), and then separate the lower high pressure piping (2) from the upper low pressure piping (3). Clip Figure 81 39/52 ITB24-001 60. Remove the power steering tube bracket bolts. Refer to the Hydraulic Line "Exploded View" in the Steering System section of the ESM. HINT: There are three (3) bolts on the suspension member for the power steering tubes. 61. Using a suitable tool, release the retainer (A). Figure 82 62. Separate the high pressure piping (A) from the steering gear (1). Figure 83 63. Remove the lower bolt, and then separate the steering intermediate shaft from the steering gear. To avoid damage to the spiral cable, secure the steering wheel after separating the steering intermediate shaft from the steering gear. This can prevent damaging the spiral cable in the event the steering wheel is turned beyond the limited number of turns. 40/52 ITB24-001 64. Remove the rear propeller shaft heat shield. Figure 84 65. Remove the bolts, and then disconnect the rear propeller shaft from transfer assembly. Refer to the Rear Propeller Shaft "Exploded View" in the Driveline section of the ESM. 66. Using a suitable strap, secure the rear propeller shaft. 67. Remove bolts (A) from the transaxle mount. Figure 85 68. Remove bolt (A) and position ground (1) aside. Figure 86 41/52 ITB24-001 69. Remove the rear torque rod bolt. 70. Refer to the Engine Assembly "Exploded View" in the Engine Mechanical section of the ESM. Set the hydraulic lift table (A) or equivalent tool under the front suspension member. Figure 87 71. Remove the front suspension member bolts and the front suspension member stays. Refer to the Front Suspension Member "Exploded View" in the Front Suspension section of the ESM. To avoid the risk of minor personal injury or property damage, secure the front suspension member to the hydraulic lift table (or equivalent tool) while removing it. 72. Lower the front suspension member. 73. Remove the bolt from the heater thermostat bracket. 74. Drain the coolant. 75. Refer to the Water Hose "Exploded View" in the Transmission and Transaxle section of the ESM. Refer to "Changing Engine Coolant" in the Engine Cooling System section of the ESM. Remove the CVT fluid cooler hose "A" and CVT fluid cooler hose "D" from the CVT oil warmer. Refer to the CVT Fluid Cooler System "Exploded View" in the Transaxle and Transmission section of the ESM. 42/52 ITB24-001 76. Remove the CVT water hose "A" and CVT water hose "B" from the CVT oil warmer. 77. Refer to the Water Hose "Exploded View" in the Transaxle and Transmission section of the ESM. Disconnect the harness connector (A) from the heated oxygen sensor 2 (bank 2). Figure 88 78. Separate the harness (1) from the bracket (2). Figure 89 79. Remove the three way catalyst (bank 1). Refer to the Exhaust Manifold and Three Way Catalyst "Exploded View" in the Engine Mechanical section of the ESM. HINT: Removal of the exhaust manifold is not necessary. 43/52 ITB24-001 80. Remove bolts (A), and then remove the rear engine mount bracket (1). Figure 90 81. Remove the rear gusset and the transfer gusset. 82. Refer to the Transfer Assembly "Exploded View" in the Driveline section of the ESM. Remove bolts (A), (B) and (C). To avoid damage to the CVT, do not damage the oil seal inside the CVT. Figure 91 83. Remove the transfer assembly from the vehicle. 84. Using Special Tools NI-52389 and NI-53119, lower the engine and transaxle assembly until the transaxle assembly is low enough to clear driver’s LH side frame rail. 85. Disconnect the harness connector from the starter motor "S" terminal. 86. Refer to the Starter Motor "Exploded View" in the Starting System section of the ESM. Remove the nut, and then remove "B" terminal harness and position aside. Refer to the Starter Motor "Exploded View" in the Starting System section of the ESM. 44/52 ITB24-001 87. Remove the starter motor bolts, and then remove the starter motor. 88. Refer to the Starter Motor "Exploded View" in the Starting System section of the ESM. Using a suitable tool, release the clip. Clip Figure 92 89. Remove bolt (A), and then remove the CVT fluid charging pipe (1). Figure 93 90. Separate the harness retainers from the transaxle assembly. 91. Remove bolt (A), and then remove the CVT fluid charging pipe (1). Figure 94 45/52 ITB24-001 92. Disconnect the harness connector from the output speed sensor. 93. Disconnect the harness connector from the primary speed sensor. 94. Refer to the Primary Speed Sensor "Exploded View" in the Transaxle and Transmission section of the ESM. Disconnect the harness connector from the input speed sensor. 95. Refer to the Output Speed Sensor "Exploded View" in the Transaxle and Transmission section of the ESM. Refer to the Input Speed Sensor "Exploded View" in the Transaxle and Transmission section of the ESM. Support the transaxle assembly using a suitable transmission jack and Special Tool NI-51307. To avoid the risk of minor personal injury or property damage: 96. Always secure the transaxle assembly to the transmission jack. Do not lift or support the transaxle assembly using the bottom of the oil pan or damage can occur. Remove bolts (A), (B), (C), and (D). Figure 95 97. Separate the transaxle assembly from the engine assembly and lower the transaxle assembly. To avoid the risk of minor personal injury or property damage, secure the torque converter to the transaxle while removing the transaxle to prevent the torque converter from falling. 46/52 ITB24-001 Installation (AWD) 98. Installation is in the reverse order of removal. Refer to Inspection Before Installation (AWD) below. If the same transaxle assembly will be reinstalled, replace the LH and RH side differential side oil seals. o Refer to the Differential Side Oil Seal "Exploded View" in the Transaxle and Transmission section of the ESM. If a new transaxle assembly is being installed, write down the serial number of the new transaxle assembly. Figure 96 To avoid damage to the engine or transaxle: When replacing an engine or transaxle you must make sure any dowels are installed correctly during re-assembly. Improper alignment caused by missing dowels may cause vibration, oil leaks, or breakage of drivetrain components. Do not reuse O-rings or copper sealing washers. When turning crankshaft, turn it clockwise as viewed from the front of the engine. When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure to confirm the tightening torque of the crankshaft pulley bolt. o Refer to the Front Timing Chain Case "Removal and Installation" in the Engine Mechanical section of the ESM. After the torque converter is installed to the drive plate, rotate crankshaft several turns to check that the CVT rotates freely without binding. When installing the CVT to the engine, align the matching mark on the drive plate with the matching mark on the torque converter. Do not reuse differential side oil seals. 47/52 ITB24-001 HINT: When installing the drive plate to torque converter nuts, tighten them temporarily, and then tighten the nuts to the specified torque. o Refer to "Exploded View" in the Transaxle and Transmission section of the ESM. Install the transaxle assembly and engine assembly mounting bolts according to the following standards. Figure 97 Figure 98 48/52 ITB24-001 When installing the transfer assembly to the transaxle, install the bolts following the standard below. Figure 99 Figure 100 49/52 ITB24-001 Inspection Before Installation (AWD) 99. After inserting the torque converter into the CVT, check that dimension (A) is within the reference value limit. Dimension A: Refer to "Service Data and Specifications (SDS)" in the Transaxle and Transmission section of the ESM. B: Scale C: Straightedge Figure 101 50/52 ITB24-001 Adjustment After Installation (AWD) 100. Perform the following: Adjust the CVT position. o Refer to "Adjustment" in the Transaxle and Transmission section of the ESM. Check and adjust the power steering fluid. o Refer to "Periodic Maintenance" in the Steering System section of the ESM. Check and adjust the transfer case fluid. o Refer to "Periodic Maintenance" in the Driveline section of the ESM. Check and adjust the engine coolant level. o Refer to "Changing Engine Coolant" in the Engine Cooling System section of the ESM. Adjust the CVT fluid level. o Refer to "Adjustment" in the Transaxle and Transmission section of the ESM. Perform the accelerator pedal released position learning. o Refer to "Description" in the Engine Control section of the ESM. Perform throttle valve closed position learning. o Refer to "Description" in the Engine Control section of the ESM. Perform a front wheel alignment. o Refer to "Wheel Alignment" in the Front Suspension section of the ESM. Perform adjustment of the steering angle sensor neutral position. o Refer to "Description" in the Brake Control System section of the ESM. 51/52 ITB24-001 Inspection After Installation (AWD) 101. Inspect the following items: Inspect for CVT fluid leakage. o Refer to "Inspection" in the Transaxle and Transmission section of the ESM. Inspect the transfer assembly for leaks. o Refer to "Inspection" in the Driveline section of the ESM. Inspect the power steering system for leaks. o Refer to "Inspection" in the Steering System section of the ESM. Inspect the CVT shifter position. o Refer to "Inspection" in the Transaxle and Transmission section of the ESM. Start the engine and inspect for coolant leaks. CLAIMS INFORMATION Submit a Primary Part (PP) type line claim using the following claims coding: (1) DESCRIPTION OP CODE FRT CVT R & I JD01AA (1) The new procedure in the bulletin will alter the Flat Rate Time (FRT) for operations involving removal of the CVT from the vehicle. Refer to the current Infiniti Warranty Flat Rate Manual for the current FRTs. AMENDMENT HISTORY PUBLISHED DATE REFERENCE February 23, 2024 ITB24-001 DESCRIPTION Original bulletin published 52/52 ITB24-001