T-SB-0005-24
Service Bulletin Details
Public Details for: T-SB-0005-24
Tsb: some 2021 model year avalon, 2020 ? 2022 model year camry, and 2019 ? 2022 model year rav4 vehicles equipped with an a25a-fks engine may exhibit reduced engine power and/or a mil on condition with one or more of the following throttle
Models from 2022
2022 TOYOTA CAMRY |
2022 TOYOTA RAV4 |
Models from 2021
2021 TOYOTA AVALON |
2021 TOYOTA CAMRY |
2021 TOYOTA RAV4 |
Models from 2020
2020 TOYOTA CAMRY |
2020 TOYOTA RAV4 |
Models from 2019
2019 TOYOTA RAV4 |
T-SB-0005-24 February 7, 2024 MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing Temperatures Service Category Engine/Hybrid System Section Intake/Exhaust Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2021 Avalon VDS(s): DZ1FB, KB1BB, LB1BB, MB1BB, NB1BB Engine(s): A25 2020 - 2022 Camry VDS(s): C11AK, C11BK, E11BK, F11AK, F11BK, G11AK, G11BK, H11BK, J11BK, K61AK, K61BK, KZ1AK, L11BK, M11BK, R11AK, R11BK, S11AK, S11BK, T11AK, T11BK Engine(s): A25 2019 - 2022 RAV4 VDS(s): A1RFV, B1RFV, C1RFV, D13FV, D1RFV, F1RFV, G1RFV, H1RFV, J13FV, J1RFV, K1RFV, N1RFV, P1RFV, R13FV, R1RFV, S1RFV, W1RFV Engine(s): A25 Introduction Some 2021 model year Avalon, 2020 – 2022 model year Camry, and 2019 – 2022 model year RAV4 vehicles equipped with an A25A-FKS engine may exhibit reduced engine power and/or a MIL ON condition with one or more of the following throttle body Diagnostic Trouble Codes (DTCs) present in freezing temperatures: P01201C: Throttle / Pedal Position Sensor / Switch “A” Circuit Voltage Out of Range. P210015: Throttle Actuator “A” Control Motor Circuit Short to Battery or Open. P210019: Throttle Actuator “A” Control Motor Circuit Current Above Threshold. P211172: Throttle Actuator “A” Control System Actuator Stuck Open. The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic and the fuel pump assembly have been modified to address these conditions. Follow the Repair Procedure in this bulletin to address these conditions. © 2024 Toyota Motor Sales, USA Page 1 of 6 T-SB-0005-24 February 7, 2024 Page 2 of 6 MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing Temperatures Warranty Information OP CODE DESCRIPTION TIME OFP T1 T2 EG2308 Replace ECM and Fuel Pump Assembly 1.2 89661-#####* 8A 74 *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter. APPLICABLE WARRANTY This repair is covered under the Toyota Federal Emission Warranty. This warranty is in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. Parts Information PART NUMBER MODEL Avalon Camry RAV4 PREVIOUS NEW 89661-07810 89661-07811 89661-0X600 89661-0X601 89661-0X722 89661-0X723 89661-4AA12 89661-4AA13 89661-0RA72 89661-0RA73 89661-0RA52 89661-0RA53 89661-4AB02 89661-4AB03 89661-42L92 89661-42L93 89661-0RA42 89661-0RA43 89661-0RA22 89661-0RA23 89661-42M02 89661-42M03 89661-0RA32 89661-0RA33 89661-4AA02 89661-4AA03 © 2024 Toyota Motor Sales, USA PART NAME QTY Computer, Engine Control (ECM/PCM) 1 T-SB-0005-24 February 7, 2024 Page 3 of 6 MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing Temperatures Parts Information (continued) PART NUMBER MODEL RAV4 PREVIOUS NEW 89661-4AA91 89661-4AA92 89661-0RA91 89661-0RA92 89661-0RA11 89661-0RA12 89661-4AB61 89661-4AB62 89661-4AB51 89661-4AB52 89661-0RB01 89661-0RB02 89661-4AB71 89661-4AB72 89661-4AB81 89661-4AB82 89661-0RB11 89661-0RB12 89661-0RB21 89661-0RB22 89661-4AG60 89661-4AG61 89661-0RC30 89661-0RC31 89661-0RC10 89661-0RC11 89661-4AG80 89661-4AG81 89661-4AG70 89661-4AG71 89661-0RC50 89661-0RC51 89661-0RC20 89661-0RC21 89661-0RC40 89661-0RC41 89661-4AG90 89661-4AG91 89661-4AJ00 89661-4AJ01 89661-0RA62 89661-0RA63 89661-42Y82 89661-42Y83 89661-0R612 89661-0R613 89661-0R582 89661-0R583 89661-42Z02 89661-42Z03 89661-42Z12 89661-42Z13 89661-0R622 89661-0R623 89661-0R632 89661-0R633 89661-0R642 89661-0R643 89661-42Z22 89661-42Z23 89661-4AA22 89661-4AA23 89661-42Y92 89661-42Y93 89661-0R602 89661-0R603 © 2024 Toyota Motor Sales, USA PART NAME QTY Computer, Engine Control (ECM/PCM) 1 T-SB-0005-24 February 7, 2024 Page 4 of 6 MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing Temperatures Parts Information (continued) PART NUMBER MODEL Avalon Camry RAV4 PART NAME QTY Tube Assy, Fuel Suction W/Pump & Gage 1 72693-##### Rear Seat Cushion Lock Hook 2 77169-##### Fuel Suction Tube Set Gasket 1 PREVIOUS NEW 77020-06660 77020-06661 77020-0R050 77020-0R051 All NOTE This ECUs software is calibrated to a specific fuel pump output, which is why BOTH the ECU and fuel pump MUST be replaced as part of this repair. Repair Procedure 1. Confirm the condition exists. Does the vehicle exhibit reduced engine power and/or a MIL ON condition with one or more of the following throttle body DTCs present in freezing temperatures? P01201C: Throttle / Pedal Position Sensor / Switch “A” Circuit Voltage Out of Range. P210015: Throttle Actuator “A” Control Motor Circuit Short to Battery or Open. P210019: Throttle Actuator “A” Control Motor Circuit Current Above Threshold. P211172: Throttle Actuator “A” Control System Actuator Stuck Open. YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. © 2024 Toyota Motor Sales, USA T-SB-0005-24 February 7, 2024 Page 5 of 6 MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing Temperatures Repair Procedure (continued) 2. Remove and replace the fuel pump assembly. A. Remove the fuel pump assembly. Refer to TIS, applicable model and model year Repair Manual: 2021 Avalon: Engine / Hybrid System – A25A-FKS (Fuel) – Fuel Sender Gauge Assembly – Removal 2020 / 2021 – 2022 Camry: Engine / Hybrid System – A25A-FKS (Fuel) – Fuel Sender Gauge Assembly (for AWD) – Removal 2019 – 2020 / 2021 / 2022 RAV4 – Engine / Hybrid System – A25A-FKS (Fuel) – Fuel Sender Gauge Assembly (w/o Canister Pump Module) – Removal B. Replace the fuel pump assembly. Refer to TIS, applicable model and model year Repair Manual: 2021 Avalon: Engine / Hybrid System – A25A-FKS (Fuel) – Fuel Sender Gauge Assembly – Installation 2020 – 2022 Camry: Engine / Hybrid System – A25A-FKS (Fuel) – Fuel Sender Gauge Assembly (for AWD) – Installation 2019 – 2020 RAV4 (11/2018 – 08/2020): Engine / Hybrid System – A25A-FKS (Fuel) – Fuel Sender Gauge Assembly (w/o Canister Pump Module) – Installation 2019 – 2022 RAV4 (11/2018 –): Engine / Hybrid System – A25A-FKS (Fuel) – Fuel Sender Gauge Assembly (w/ Canister Pump Module) – Installation © 2024 Toyota Motor Sales, USA T-SB-0005-24 February 7, 2024 Page 6 of 6 MIL ON With DTC(s) P01201C, P210015, P210019, and/or P211172 in Freezing Temperatures Repair Procedure (continued) 3. Remove and replace the ECM (PCM). A. Remove the ECM (PCM). Refer to TIS, applicable model and model year Repair Manual: 2021 Avalon: Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal 2020 Camry: Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal 2021 – 2022 Camry: Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal 2019 – 2020 RAV4: Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal 2021– 2022 RAV4: Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Removal B. Replace the ECM (PCM). Refer to TIS, applicable model and model year Repair Manual: 2021 Avalon: Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Installation 2020 – 2022 Camry (03/2020 – 10/2020): Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Installation 2019 – 2022 RAV4 (11/2018 – 08/2020): Engine / Hybrid System – A25A-FKS (Engine Control) – ECM – Installation 4. Clear ANY DTCs and test-drive the vehicle to confirm the condition is no longer present. © 2024 Toyota Motor Sales, USA