24-BD-006H

GROUP
NUMBER
BODY
Technical Service Bulletin
DATE
24-BD-006H
MODEL(S)
MARCH 2024
IONIQ 5 (NE1)
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
SUBJECT:
Description: This bulletin describes the procedure to repair a front driver’s seat that exhibits minor play
while the vehicle is accelerating and/or braking. The repair procedure involves replacing the seat track
bolts and washers and initializing the power seat module.
This procedure is only applicable for power seats equipped with the driver position memory function.
Applicable Vehicles (Certain): 2022MY IONIQ 5 (NE1) vehicles produced before 11/18/2022 and
equipped with power seats and driver position memory system
NOTICE
To avoid potential damage to IONIQ 5’s, IONIQ 5 repairs can only be performed by IONIQ
certified dealers.
Parts Information:
Model
Part Name
Part Number
Special Bolt
- Cushion
885C0-GI000
Special Bolt
- Washer
88530-GI000
Figure
Remarks
Required quantity:
2 special bolts
2 special washers
IONIQ 5
(NE1)
Warranty Information:
Model Op. Code
Operation
IONIQ 5
88530F02
(NE1)
Front Seat Track Front Link Bolt
and Washer Replacement, and
Power Seat Module Initialization
Op.
Time
Causal Part
0.5 M/H 885C0-GI000
Nature
Code
Cause
Code
B13
ZZ1
NOTE 1: Normal warranty applies.
NOTE 2: Submit claim on Claim Entry Screen as “Warranty” type.
NOTE 3: The incident parts are subject to callback through the normal Warranty Technical Center
(WTC) parts return process. Claim is subject to debit if the part is not returned.
NOTE 4: If a part is found in need of replacement while performing this TSB and the affected part is
still under warranty, submit a separate claim using the same repair order. If the affected part is out of
warranty, submit a Prior Approval request for goodwill consideration prior to performing the work.
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT:
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
Service Procedure:
STUI
This TSB includes Repair validation photos. Refer to the latest Digital Documentation Policy for
requirements.
A. Seat Track Bolt and Washer Replacement
1.
Use the adjustment switch (A) to move the
front driver’s seat fully forward and tilt the
cushion completely upward.
i
Information
The seat track bolt holes may be
misaligned if the seat position and
cushion tilt are not in the correct position.
2.
Disconnect the auxiliary negative (–) terminal
12V battery (B).
A
B
Tightening Torque:
3.
lb-ft
6.5
lb-in
78
N.m
9
Remove the outer seat shield cover screw (C)
and disconnect the hooks (D) with a plastic
trim removal tool.
Shield outer cover
Remove the outer cover shield (E) by initially
pulling it outward (1) then forward (2).
D
E
D
C
D
TSB #: 24-BD-006H
Page 2 of 9
SUBJECT:
SUBJECT:
4.
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
Disconnect the front driver’s seat power switch
connector (F) and remove the outer cover
shield.
F
5.
Remove the front driver’s seat headrest (G).
6.
Remove the front (H) and rear (I) seat track
mounting bolts of the front driver’s seat.
G
Front
H
Tightening Torque:
lb-ft
42
N.m
57
Rear
I
TSB #: 24-BD-006H
Page 3 of 9
SUBJECT:
SUBJECT:
7.
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
Disconnect the front driver’s seat connectors
(J).
8.
Remove the front driver’s seat from the
vehicle.
9.
Remove the outer special bolt (K) on the front
driver’s seat track.
J
K
i Information
Use a hand tool to remove the seat track
outer bolt. Do NOT use air or power tools.
Only remove/install one bolt on one side at
a time. Do NOT remove the bolts on both
sides at the same time.
10.
Assemble the new special washer onto the
new bolt.
TSB #: 24-BD-006H
OK
NOT OK
Page 4 of 9
SUBJECT:
SUBJECT:
11.
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
Install and secure the new hardware with a
hand tool.
i Information
Use a hand tool to install the seat track
bolt. Do NOT use air or power tools.
Only remove/install one bolt on one side at
a time. Do NOT remove the bolts on both
sides at the same time.
Tightening Torque:
lb-ft
11.1
N.m
15
STUI
Mark the seat frame and new bolt with
a paint pen/marker.
Using STUI, take a photo of the new
outer bolt with the last 6 digits of the
VIN and the date of repair on a piece of
paper.
Upload the photo to STUI.
12.
Remove the inner seat shield cover screw (L)
and disconnect the hooks (M) with a flat
screwdriver or a plastic trim removal tool.
Shield inner cover
Then, remove the inner cover shield (N) by
pulling it outward (1) then forward (2).
M
M
N
L
M
TSB #: 24-BD-006H
Page 5 of 9
SUBJECT:
SUBJECT:
13.
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
Remove the inner special bolt (O) and install
the new hardware.
i Information
O
Use a hand tool to remove/install the seat
track bolt. Do NOT use air or power tools.
Only remove/install one bolt on one side at
a time. Do NOT remove the bolts on both
sides at the same time.
14.
The bolt hole(s) may become misaligned
during the repair process.
If this occurs, an assistant will need to sit on
the seat or apply pressure (body weight) to the
opposite side of the seat cushion to realign the
bolt hole and allow for the new special bolt
installation.
Assistant sitting
on seat
OR
Assistant
applying pressure
(body weight) on
opposite side
Inner bolt location
TSB #: 24-BD-006H
Page 6 of 9
SUBJECT:
SUBJECT:
15.
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
STUI
Mark the seat frame and new bolt with
a paint pen/marker.
Using STUI, take a photo of the new
inner bolt with the last 6 digits of the
VIN and the date of repair on a piece of
paper.
Upload the photo to STUI.
16.
Reinstall all parts in the reverse order of
removal.
i
Information
When reinstalling the front driver’s seat in
the vehicle, use the following tightening
procedure:
1. Move the seat completely rearward
and hand tighten the front bolts.
2. Move the seat completely forward
and fully tighten the rear bolts.
3. Move the seat completely rearward
and fully tighten the front bolts.
TSB #: 24-BD-006H
Page 7 of 9
SUBJECT:
SUBJECT:
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
B. Power Seat Module Initialization with Driver Position Memory Function (Using the GDS-M)
1.
Connect the GDS-M and select
S/W Management (A).
A
2.
Select Power Seat Module (B) then Seat
Limit Position Setting (C).
B
C
TSB #: 24-BD-006H
Page 8 of 9
SUBJECT:
SUBJECT:
3.
FRONT DRIVER’S SEAT TRACK MINOR PLAY REPAIR
Ensure that all enable conditions are met and
press OK (D).
D
4.
Ensure the engine is OFF and ignition is ON
before pressing Set (E).
E
5.
6.
Test all seat functions to ensure they are
operating properly.
The service procedure is now complete.
TSB #: 24-BD-006H
Page 9 of 9
SUBJECT: