No. 124-23

Service Bulletin Details

Public Details for: No. 124-23

Technical information for the abrasion marks on rear drive shaft - replacing air bellows, checking rear drive shaft and replacing if necessary.


- 2024 -

Service
Technical Information
124/23 ENU
4221
4
Abrasion Marks on Rear Drive Shaft: Replacing Air Bellows, Checking Rear Drive Shaft and
Replacing if Necessary (124/23)
Model Line:
Cayenne (9YA / 9YB)
Model Year:
2024
Equipment:
Adaptive air suspension with levelling system and height adjustment including Porsche Active Suspension
Management (PASM) (M-No. 1BK / 2MA / 2MB)
Concerns:
Air bellows and rear drive shaft
Information:
During the endurance test, intermittent paint abrasion (abrasion marks) was detected on the
rear drive shafts.
Cause:
Due to an incorrect wall thickness of the air bellows, contact between the drive shaft and air bellows can
occur in certain driving conditions, e.g. at full load in combination with high spring compression rates.
Action:
In the event of a complaint, the rear air bellows must be replaced with air bellows with a new component
status, the rear drive shaft must be checked and replaced depending on the test result.
Required parts
Parts Info:
Part No.
Designation
– Location of use
Number
Required parts when replacing the air spring
 Air springs
– Rear axle, left
1 piece
9Y0616026D
 Air springs
– Rear axle, right
1 piece
N 91236301
 Hexagon-head bolt (combination)
M14 x 1.5 x 100
– Axle guide to wheel bearing housing
1 piece
PAF010332
 Hexagon flange nut, self-locking M14x 1.5
– Axle guide to wheel bearing housing
1 piece
9Y0616025D
or
AfterSales
Mar 1, 2024
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Service
4221
Technical Information
ENU 124/23
N 91236401
 Hexagon-head bolt (combination)
M12 x 1.5 x 100
– Spring damper on trailing arm
1 piece
N 10106403
 Hexagon collar nut, self-locking M12 x 1.5
– Spring damper on trailing arm
1 piece
Additional parts required if the chassis must be adjusted
PAF91237901
 Hexagon flange bolt (instrument cluster),
M14 x 1.5 x 100
– Front axle carrier on body rear
4 pieces
PAF91184301
 Hexagon-head bolt, M12 x 1.5 x 90
– Front axle carrier on body
4 pieces
PAF005372
 Cheese head bolt with multiple-tooth head,
M12 x 1.5 x 51
– Front-axle support to front-axle carrier
2 pieces
PAF911511
 Hexagon-head bolt (combination)
M12 x 1.5 x 42
– Front-axle support to front-axle carrier
4 pieces
WHT002305
 Square nut, M12 x 1.5
– Front-axle support to front-axle carrier
4 pieces
Additional parts required for vehicles with Porsche Dynamic Chassis Control (PDCC) (M-No.
1P7)
PAF00072900
 Hexagon socket head bolt, M8 x 20
– Front section of front underbody cover
3 pieces
or
Additional parts required for vehicles with engine protective plate (M-No. 1SF):
N 10082912
 Hexagon screw (instrument cluster), self-locking
M6 x 16
– Engine guard
3 pieces
Additional parts required when replacing a drive shaft
PAB407643
Mar 1, 2024
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 Collared cheese head bolt with hexagon socket
head, M16 x 1.5 x 72
– Drive shaft to wheel hub
AfterSales
1 piece
Service
Technical Information
124/23 ENU
4221
95533212500
 Circlip, 35 x 2.6
– Circlip on drive shaft
1 piece
95533205700
 Screw plug, M16 x 1.5
– Oil filler screw on rear axle differential
1 piece
N 91237101
 Hexagon flange bolt (instrument cluster),
M12 x 1.5 x 85
– Longitudinal arm to wheel bearing housing
1 piece
N 10106403
 Hexagon collar nut, self-locking M12 x 1.5
– Longitudinal arm to wheel bearing housing
1 piece
PAF006496
 Hexagon flange bolt (instrument cluster),
M14 x 1.5 x 100
– Wheel bearing housing mounting
2 pieces
958007096
 Hexagon-head bolt, M12 x 1.5 x 85
– Longitudinal arm to wheel bearing housing
1 piece
N 10456004
 Internal hexagon round countersunk screw,
self-locking M12 x 6
– Brake disc to wheel hub
2 pieces
95533259600
 Shaft sealing ring 82 x 50 x 9
– Sealing ring on left halfshaft flange
1 piece
 Shaft sealing ring 72 x 50 x 9
– Sealing ring for right halfshaft flange
1 piece
4
or
95533259610
Vehicles with equipment (M-No. 1KV and 2EZ)
9A700758500
 Cheese head bolt, fixed calliper M12 x 1.5 x 85
– Brake calliper to wheel bearing housing
2 pieces
Vehicles with equipment (M-No. 1KA, 1KE, 1KJ, 1KU, 1KF, 1KS, 1KT, 1KZ, 2EI, 2EK, 2EL,
2EG, 2EN)
PAF911837
 Cheese head bolt with multiple-tooth head,
M12 x 1.5 x 115
– Brake calliper to wheel bearing housing
2 pieces
Vehicles with equipment (M-No. 1KK, 1KL, 2EU)
N 91252201
 Cheese head bolt with multiple-tooth head,
M12 x 1.5 x 130
– Brake calliper to wheel bearing housing
AfterSales
2 pieces
Mar 1, 2024
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Technical Information
ENU 124/23
Vehicles with regulated transverse lock (M-No. GH3)
PAB501203J
Left drive shaft
– Rear axle
1 piece
 Right drive shaft
– Rear axle
1 piece
or
PAB501203K
Vehicles without transverse lock, 8-cylinder engines (M-No. 1VJ)
PAB501203G
 Drive shaft
– Rear axle (left or right)
1 piece
Vehicles without rear transverse lock, 6-cylinder-engines (M-No. 1VH or 0K3)
PAB501203F
Material:
 Drive shaft
– Rear axle (left or right)
1 piece
Required materials (usually already available in the Porsche Center)
Part No.
Designation
– Location of use
Quantity
00004330508
 Optimoly TA (aluminium paste)
– Wheel centring surfaces on the wheel hub
0.02 pieces
Additional material required when replacing a drive shaft
Vehicles without rear transverse lock (M-No. GH1)
00004330504
 Transmission oil ,1 liter/ 33.8 fl oz 75W 90
– Transmission oil
As required
or
Vehicles with regulated transverse lock (M-No. GH3)
00004321048
Mar 1, 2024
Page 4 of 7
 Transmission oil, 1 liter/ 33.8 fl SAF EH
MOD.LV75 W 90
– Transmission oil
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As required
Service
Technical Information
124/23 ENU
4221
4
Required tools
Tools:
•
•
•
•
•
•
Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g. V.A.G 1783 - Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Torque wrench, 20-100 Nm (15-74 ftlb.), e.g. VAS 5820 - Torque wrench, 20-100 Nm (15-74
ftlb.)
Torque wrench, 40-200 Nm (30-148 ftlb.), e.g. V.A.G 1332A - Torque wrench, 40-200 Nm
(30-148 ftlb.)
Transmission and gearbox jack, e.g. VAS 6931 - Transmission and gearbox jack
P90999 - PIWIS Tester 4
Battery charger with a current rating of at least 90 A, e.g. VAS 5908 - battery charger 90 A
Additional required tools for measuring and adjusting the assist systems
•
•
•
•
•
•
•
•
•
•
9229/1 - Puller hook
T40183 - Insertion tool
VAS 6826 - Steering wheel balance
VAS 6918 - Quick-clamping unit
VAS 6430/1A - Adjustment device with reflector
VAS 6430/3 - Mirror for adjustment device
VAS 6350/2A - Spacing laser
VAS 6350A - Calibration unit
VAS 6430/4 - Lane Keep Assist calibration board
VAS 6430/6 - Night View Assist calibration unit
Additional required tools when replacing drive shaft
•
•
•
•
•
•
T10181 - Pressure piece
T10256 - Pressure piece
T20143 - Puller hook
VAS 6965 - Puller set
VAS 6563 - Manual metering pumps, Porsche set
9472 - Brake piston resetting fixture
Check drive shaft
Work Procedure: 1
2
Raise the vehicle.
 Workshop Manual '4X00IN Raising vehicle'
Check affected rear drive shaft.
AfterSales
Mar 1, 2024
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Service
Technical Information
ENU 124/23
4221
Assessment
( )
Joint shaft worn, paint layer not sanded
Action
Replace the affected air bellows with a new
component status.
Continue to replace with air bellows. 
Technical Information '4X00IN Replace air
bellows'
Drive shaft OK
(✗)
Visible abrasion marks on drive shaft, paint
abrasion down to bare metal
Replace the affected air bellows with a
new component level and replace the drive
shaft.
Continue to replace with air bellows and
drive shaft.  Technical Information
'4X00IN Replacing air bellows and drive
shaft'
Joint shaft not OK
Replacing air bellows
Work
procedure:
1
Replace air bellows.
 Workshop Manual '434355 Replace air bellows'
Replacing air bellows and drive shaft
Work
Procedure:
Mar 1, 2024
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1
Remove the drive shaft.
For instructions, see:  Workshop Manual '422119 Removing and installing drive shaft'
2
Replace air bellows.
 Workshop Manual '434355 Replace air bellows'
3
Install new drive shaft.
For instructions, see:  Workshop Manual '422119 Removing and installing drive shaft'
AfterSales
Service
Technical Information
124/23 ENU
4221
4
Working position and PCSS encryption
Labor position:
I No.
APOS
Labor operation
43435501
Replace air bellows
43435502
Replace air bellows
42211901
Removing and installing drive shaft
42211902
Removing and installing drive shaft
44950303
Performing vehicle at front + rear
44951553
Adjusting vehicle at front + rear
90802550
Programming camera night vision
96382550
Calibrating front camera
27851550
Adjusting distance measuring sensor control unit
40061550
Adjusting front-axle carrier
45600550
Checking and adjusting steering-angle sensor for
PSM
Location (FES5)
43430
Air bellows
Damage type (SA4)
1027
wrong position/location
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2024 Porsche Cars North America, Inc.
AfterSales
Mar 1, 2024
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