No. 124-23
Service Bulletin Details
Public Details for: No. 124-23
Technical information for the abrasion marks on rear drive shaft - replacing air bellows, checking rear drive shaft and replacing if necessary.
- 2024 -
Models from 2024
Service Technical Information 124/23 ENU 4221 4 Abrasion Marks on Rear Drive Shaft: Replacing Air Bellows, Checking Rear Drive Shaft and Replacing if Necessary (124/23) Model Line: Cayenne (9YA / 9YB) Model Year: 2024 Equipment: Adaptive air suspension with levelling system and height adjustment including Porsche Active Suspension Management (PASM) (M-No. 1BK / 2MA / 2MB) Concerns: Air bellows and rear drive shaft Information: During the endurance test, intermittent paint abrasion (abrasion marks) was detected on the rear drive shafts. Cause: Due to an incorrect wall thickness of the air bellows, contact between the drive shaft and air bellows can occur in certain driving conditions, e.g. at full load in combination with high spring compression rates. Action: In the event of a complaint, the rear air bellows must be replaced with air bellows with a new component status, the rear drive shaft must be checked and replaced depending on the test result. Required parts Parts Info: Part No. Designation – Location of use Number Required parts when replacing the air spring Air springs – Rear axle, left 1 piece 9Y0616026D Air springs – Rear axle, right 1 piece N 91236301 Hexagon-head bolt (combination) M14 x 1.5 x 100 – Axle guide to wheel bearing housing 1 piece PAF010332 Hexagon flange nut, self-locking M14x 1.5 – Axle guide to wheel bearing housing 1 piece 9Y0616025D or AfterSales Mar 1, 2024 Page 1 of 7 4 Service 4221 Technical Information ENU 124/23 N 91236401 Hexagon-head bolt (combination) M12 x 1.5 x 100 – Spring damper on trailing arm 1 piece N 10106403 Hexagon collar nut, self-locking M12 x 1.5 – Spring damper on trailing arm 1 piece Additional parts required if the chassis must be adjusted PAF91237901 Hexagon flange bolt (instrument cluster), M14 x 1.5 x 100 – Front axle carrier on body rear 4 pieces PAF91184301 Hexagon-head bolt, M12 x 1.5 x 90 – Front axle carrier on body 4 pieces PAF005372 Cheese head bolt with multiple-tooth head, M12 x 1.5 x 51 – Front-axle support to front-axle carrier 2 pieces PAF911511 Hexagon-head bolt (combination) M12 x 1.5 x 42 – Front-axle support to front-axle carrier 4 pieces WHT002305 Square nut, M12 x 1.5 – Front-axle support to front-axle carrier 4 pieces Additional parts required for vehicles with Porsche Dynamic Chassis Control (PDCC) (M-No. 1P7) PAF00072900 Hexagon socket head bolt, M8 x 20 – Front section of front underbody cover 3 pieces or Additional parts required for vehicles with engine protective plate (M-No. 1SF): N 10082912 Hexagon screw (instrument cluster), self-locking M6 x 16 – Engine guard 3 pieces Additional parts required when replacing a drive shaft PAB407643 Mar 1, 2024 Page 2 of 7 Collared cheese head bolt with hexagon socket head, M16 x 1.5 x 72 – Drive shaft to wheel hub AfterSales 1 piece Service Technical Information 124/23 ENU 4221 95533212500 Circlip, 35 x 2.6 – Circlip on drive shaft 1 piece 95533205700 Screw plug, M16 x 1.5 – Oil filler screw on rear axle differential 1 piece N 91237101 Hexagon flange bolt (instrument cluster), M12 x 1.5 x 85 – Longitudinal arm to wheel bearing housing 1 piece N 10106403 Hexagon collar nut, self-locking M12 x 1.5 – Longitudinal arm to wheel bearing housing 1 piece PAF006496 Hexagon flange bolt (instrument cluster), M14 x 1.5 x 100 – Wheel bearing housing mounting 2 pieces 958007096 Hexagon-head bolt, M12 x 1.5 x 85 – Longitudinal arm to wheel bearing housing 1 piece N 10456004 Internal hexagon round countersunk screw, self-locking M12 x 6 – Brake disc to wheel hub 2 pieces 95533259600 Shaft sealing ring 82 x 50 x 9 – Sealing ring on left halfshaft flange 1 piece Shaft sealing ring 72 x 50 x 9 – Sealing ring for right halfshaft flange 1 piece 4 or 95533259610 Vehicles with equipment (M-No. 1KV and 2EZ) 9A700758500 Cheese head bolt, fixed calliper M12 x 1.5 x 85 – Brake calliper to wheel bearing housing 2 pieces Vehicles with equipment (M-No. 1KA, 1KE, 1KJ, 1KU, 1KF, 1KS, 1KT, 1KZ, 2EI, 2EK, 2EL, 2EG, 2EN) PAF911837 Cheese head bolt with multiple-tooth head, M12 x 1.5 x 115 – Brake calliper to wheel bearing housing 2 pieces Vehicles with equipment (M-No. 1KK, 1KL, 2EU) N 91252201 Cheese head bolt with multiple-tooth head, M12 x 1.5 x 130 – Brake calliper to wheel bearing housing AfterSales 2 pieces Mar 1, 2024 Page 3 of 7 4 Service 4221 Technical Information ENU 124/23 Vehicles with regulated transverse lock (M-No. GH3) PAB501203J Left drive shaft – Rear axle 1 piece Right drive shaft – Rear axle 1 piece or PAB501203K Vehicles without transverse lock, 8-cylinder engines (M-No. 1VJ) PAB501203G Drive shaft – Rear axle (left or right) 1 piece Vehicles without rear transverse lock, 6-cylinder-engines (M-No. 1VH or 0K3) PAB501203F Material: Drive shaft – Rear axle (left or right) 1 piece Required materials (usually already available in the Porsche Center) Part No. Designation – Location of use Quantity 00004330508 Optimoly TA (aluminium paste) – Wheel centring surfaces on the wheel hub 0.02 pieces Additional material required when replacing a drive shaft Vehicles without rear transverse lock (M-No. GH1) 00004330504 Transmission oil ,1 liter/ 33.8 fl oz 75W 90 – Transmission oil As required or Vehicles with regulated transverse lock (M-No. GH3) 00004321048 Mar 1, 2024 Page 4 of 7 Transmission oil, 1 liter/ 33.8 fl SAF EH MOD.LV75 W 90 – Transmission oil AfterSales As required Service Technical Information 124/23 ENU 4221 4 Required tools Tools: • • • • • • Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g. V.A.G 1783 - Torque wrench, 2-10 Nm (1.5-7.5 ftlb.) Torque wrench, 20-100 Nm (15-74 ftlb.), e.g. VAS 5820 - Torque wrench, 20-100 Nm (15-74 ftlb.) Torque wrench, 40-200 Nm (30-148 ftlb.), e.g. V.A.G 1332A - Torque wrench, 40-200 Nm (30-148 ftlb.) Transmission and gearbox jack, e.g. VAS 6931 - Transmission and gearbox jack P90999 - PIWIS Tester 4 Battery charger with a current rating of at least 90 A, e.g. VAS 5908 - battery charger 90 A Additional required tools for measuring and adjusting the assist systems • • • • • • • • • • 9229/1 - Puller hook T40183 - Insertion tool VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit VAS 6430/1A - Adjustment device with reflector VAS 6430/3 - Mirror for adjustment device VAS 6350/2A - Spacing laser VAS 6350A - Calibration unit VAS 6430/4 - Lane Keep Assist calibration board VAS 6430/6 - Night View Assist calibration unit Additional required tools when replacing drive shaft • • • • • • T10181 - Pressure piece T10256 - Pressure piece T20143 - Puller hook VAS 6965 - Puller set VAS 6563 - Manual metering pumps, Porsche set 9472 - Brake piston resetting fixture Check drive shaft Work Procedure: 1 2 Raise the vehicle. Workshop Manual '4X00IN Raising vehicle' Check affected rear drive shaft. AfterSales Mar 1, 2024 Page 5 of 7 4 Service Technical Information ENU 124/23 4221 Assessment ( ) Joint shaft worn, paint layer not sanded Action Replace the affected air bellows with a new component status. Continue to replace with air bellows. Technical Information '4X00IN Replace air bellows' Drive shaft OK (✗) Visible abrasion marks on drive shaft, paint abrasion down to bare metal Replace the affected air bellows with a new component level and replace the drive shaft. Continue to replace with air bellows and drive shaft. Technical Information '4X00IN Replacing air bellows and drive shaft' Joint shaft not OK Replacing air bellows Work procedure: 1 Replace air bellows. Workshop Manual '434355 Replace air bellows' Replacing air bellows and drive shaft Work Procedure: Mar 1, 2024 Page 6 of 7 1 Remove the drive shaft. For instructions, see: Workshop Manual '422119 Removing and installing drive shaft' 2 Replace air bellows. Workshop Manual '434355 Replace air bellows' 3 Install new drive shaft. For instructions, see: Workshop Manual '422119 Removing and installing drive shaft' AfterSales Service Technical Information 124/23 ENU 4221 4 Working position and PCSS encryption Labor position: I No. APOS Labor operation 43435501 Replace air bellows 43435502 Replace air bellows 42211901 Removing and installing drive shaft 42211902 Removing and installing drive shaft 44950303 Performing vehicle at front + rear 44951553 Adjusting vehicle at front + rear 90802550 Programming camera night vision 96382550 Calibrating front camera 27851550 Adjusting distance measuring sensor control unit 40061550 Adjusting front-axle carrier 45600550 Checking and adjusting steering-angle sensor for PSM Location (FES5) 43430 Air bellows Damage type (SA4) 1027 wrong position/location Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2024 Porsche Cars North America, Inc. AfterSales Mar 1, 2024 Page 7 of 7