No. 173-21-2
Service Bulletin Details
Public Details for: No. 173-21-2
Technical information for a warning message - "coolant temperature too high" checking coolant pump and change over valve
- 2023 - 2022 - 2021 - 2020 - 2019 - 2018 -
Models from 2019
2019 PORSCHE MACAN GTS |
2019 PORSCHE MACAN S |
Service Technical Information 173/21 ENU 1950 1 Warning Message “Coolant Temperature Too High”: Checking Coolant Pump and Change-Over Valve (173/21) Revision: This bulletin replaces bulletin Group 1 173/21, dated December 19, 2022. Model Year: As of 2018 up to 2023 Model Line: Macan S (95B) / Macan GTS (95B) / Macan Turbo (95B) Cayenne (9YA / 9YB) Equipment: V6 Turbo engine Concerns: Change-over valve for coolant pump Cause: The customer complains about a warning message “Coolant temperature too high”. A faulty coolant pump is detected as the cause. Internal tests have shown that in some cases, the cause of a defective coolant pump is a faulty change-over valve for the coolant pump. Action required: If the coolant pump is faulty or leaking, also check the change-over valve for the coolant pump and replace it if necessary. Model Line: Cayenne (9YA / 9YB) Equipment: 4.0-liter V8 Biturbo engine Concerns: Change-over valve for coolant pump Cause: The customer complains about a warning message “Coolant temperature too high”. A faulty coolant pump is detected as the cause. Internal tests have shown that in some cases, the cause of a defective coolant pump is a faulty change-over valve in the coolant pump. Action required: If the coolant pump is faulty or leaking, also check the change-over valve for the coolant pump and replace it if necessary. Required tools, parts and material (V6 Turbo) Tools: • • • P90999 - PIWIS Tester 4 Hand vacuum pump, e.g. VAS 6213 - Hand vacuum pump Battery charger with a current rating of at least 90 A and - if required - also with a current and voltage controlled charge map for lithium starter batteries, e.g. VAS 5908 90 A battery charger AfterSales Mar 12, 2024 Page 1 of 11 1 Service 1950 Technical Information ENU 173/21 For further information about the battery chargers to be used, see the corresponding Workshop Manual. Workshop Manual '270689 Charging vehicle electrical system battery' Parts Info: Required parts: Part No. Designation – Location Number PAB906283 Change-over valve – Coolant pump 1 piece and/or 9A712101304 Coolant pump 1 piece Additional parts required for replacing the coolant pump: Materials: 9A712111903 Seal – Coolant pump 1 piece 9A712117100 Sealing ring – Coolant pipe above coolant pump 1 piece 9A700565200 O-ring (17 x 3) – Coolant pipe above coolant pump 1 piece 9A712143713 Sealing ring (41.8 x 1.85) Disconnect coolant pipe for coolant pump 1 piece 9A700792000 O-ring (31.34 x 3.53-N) Disconnect coolant pipe for coolant pump 1 piece Required materials (usually already available in the Porsche Center): Part No. 00004330501 00004330516 Designation – Location Grease – O-rings Coolant additive Quantity 5 grams/ 0.176 oz 0.5 liter/ 16.9 fl oz Required parts and materials (V8 Biturbo) Parts Info: Part No. Designation – Location Number 9A7906283 Change-over valve – Change-over valve coolant pump 1 piece and/or Mar 12, 2024 Page 2 of 11 AfterSales Service Technical Information PAB121014C 173/21 ENU Coolant pump 1950 1 1 piece Additional parts required for replacing the coolant pump: 9A712122801 Seal – Coolant pump 1 piece 9A700781400 O-ring (55 x 5.33) – Coolant distributor housing on coolant pump 1 piece 9A712113900 Seal – Coolant distributor housing outer 2 pieces 9A700780900 O-ring (80 x 4) – Coolant distributor housing center 1 piece 95510742700 Round seal (12 x 2) – Guide tube for oil dipstick 1 piece N 90774002 Hexagon-head bolt (combination) (M16 x 1.5 x 75) – Crankshaft vibration damper 1 piece 9A726093806 Deflection roller with screw – V-ribbed belt for air-conditioning compressor 1 piece Valid for vehicles with Porsche Dynamic Chassis Control (PDCC) (M-No. 1P7) and without engine underprotection (M-No. 1SF) PAF00072900 Hexagon socket head bolt – Front section of front underbody cover 3 pieces or Valid for vehicles with engine underprotection (M-No. 1SF) N 10082912 Hexagon flange bolt (combination), M6 x 16 – Front engine protection on holder 3 pieces Additional parts required for adjusting the chassis: PAF91237901 Hexagon flange bolt (combination) (M14 x 1.5 x 100) – Front axle carrier on body rear 4 pieces PAF91184301 Hexagon-head bolt (M12 x 1.5 x 90) – Front axle carrier on body front 4 pieces PAF005372 Cheese head bolt with multiple-tooth head (M12 x 1.5 x 51) – Front axle support to front axle carrier 2 pieces AfterSales Mar 12, 2024 Page 3 of 11 1 Service Materials: Technical Information ENU 173/21 1950 PAF911511 Hexagon-head bolt (combination) (M12 x 1.5 x 42) – Front axle support to front axle carrier 4 pieces WHT002305 Square nut (M12 x 1.5) – Front axle support to front axle carrier 4 pieces Required materials (usually already available in the Porsche Center): Part No. 00004330501 00004330516 Designation – Location Grease – O-rings Coolant additive Quantity 5 grams/ 0.176 oz 0.5 liter/ 16.9 fl oz Required tools (V8 Biturbo) Tool: • • • • • • • • • Torque wrench, 2-10 Nm (1.5-7.5 ftlb.), e.g., V.A.G 1783 - torque wrench, 2-10 Nm (1.5-7.5 ftlb.) Torque wrench, 20-100 Nm (15-74 ftlb.), e.g., VAS 5820 - torque wrench, 20-100 Nm (15-74 ftlb.) Torque wrench, 40-200 Nm (30-148 ftlb.), e.g., V.A.G 1332A - torque wrench, 40-200 Nm (30-148 ftlb.) Hand vacuum pump for checking the changeover valve of the coolant pump, e.g. VAS 6213 - Hand vacuum pump VAS 6890 - Spring band clamp pliers T40330 - Counter-hold tool T40363 - Socket wrench a/f 24 P90999 - PIWIS Tester 4 Battery charger with a current rating of at least 90 A, e.g., VAS 5908 - battery charger 90 A Additionally required tools for draining and refilling coolant: • • • 9696 - Filling device 3094 - Hose clamp VAS 6096/2 - Vacuum pump Additionally required tools for measuring and adjusting the assist systems: • • • • • • Mar 12, 2024 Page 4 of 11 9229/1 - Puller hook T40183 - Insertion tool VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit VAS 6430/1A - Adjustment device with reflector VAS 6430/3 - Mirror for adjustment device AfterSales Service Technical Information • • • • • 173/21 ENU 1950 1 VAS 6350A - Calibration unit VAS 6430/6 - Night View Assist calibration unit VAS 6430/4 - Lane Keep Assist calibration board VAS 6350/2A - Spacing laser VAS 721 001 - Calibration System Additionally required Tools for adjusting the main headlights: • • • LED headlights: VAS 5209B - Headlight aiming device Setting LED headlights or Matrix LED headlights: VAS 5208A - Headlight aiming device MATRIX LED headlights: VAS 621 001 - Headlight adjusting unit Preparatory work (V6 Turbo) Work Procedure: 1 Remove belt pulley. Workshop Manual '195319 Removing and installing pulley (V6 turbo)' 2 Connect a suitable battery charger with a current rating of at least 90 A, e.g. battery charger 90 A, to the jump-start terminals in the luggage compartment and switch it on. Workshop Manual '270689 Charging vehicle electrical system battery' 3 Place driver’s key in emergency start tray. 4 Connect P90999 - PIWIS Tester 4 to the vehicle communication module (VCI) via the USB cable, connect communication module to the vehicle and switch on PIWIS Tester. 5 Switch on ignition. 6 On the PIWIS Tester start screen, call up the “Diagnostics” application. The vehicle type is then read out, the diagnostic application is started and the control unit selection screen is populated. Emergency start tray Preparatory work (V8 Biturbo) Work Procedure: 1 2 Remove moulded hose. Workshop Manual '213919 Removing and installing moulded hose (V8 Biturbo)' Connect a suitable battery charger with a current rating of at least 90 A, e.g. battery charger 90 A, to the jump-start terminals in the luggage compartment and switch it on. Workshop Manual '270689 Charging vehicle electrical system battery' AfterSales Mar 12, 2024 Page 5 of 11 1 Service Technical Information ENU 173/21 1950 3 Place driver’s key in emergency start tray. 4 Connect P90999 - PIWIS Tester 4 to the vehicle communication module (VCI) via the USB cable, connect communication module to the vehicle and switch on PIWIS Tester. 5 Switch on ignition. 6 On the PIWIS Tester start screen, call up the “Diagnostics” application. The vehicle type is then read out, the diagnostic application is started and the control unit selection screen is populated. Emergency start tray Checking change-over valve for coolant pump and replacing it if necessary (V6 Turbo) Work Procedure: Position of change-over valve and coolant pump 1 Mar 12, 2024 Page 6 of 11 Pull vacuum hose Position of change-over valve and coolant pump -1- off the coolant pump Position of change-over valve and coolant pump -2-. AfterSales Service Technical Information 173/21 ENU 1950 1 2 Pull off vacuum hose Position of change-over valve and coolant pump -4- from the control valve Position of change-over valve and coolant pump -3-. 3 VAS 6213 - Hand vacuum pump must be Position of change-over valve and coolant pump -3connected to the change-over valve Position of change-over valve and coolant pump -4- on the vacuum hose connection. Then build up vacuum. Information Stop the test procedure if a vacuum cannot be built up. In this case, the change-over valve is faulty and must be replaced. Continue with Step 5. If a vacuum can be built up, continue with Step 4. 4 Perform drive link test: 4.1 Select “Motor electronics (DME)” control unit. 4.2 Select the “Drive links/checks” menu. 4.3 Select “Drive links” and press •F12“ Next to confirm. 4.4 Select “Activation of vacuum switchover valve for main coolant pump” and press •F8“ to start. • • If the vacuum in the vacuum pump display changes, the change-over valve Position of change-over valve and coolant pump -3- is intact. Continue with Step 5. In this case, only Position of change-over valve and coolant pump -2- replace the coolant pump if it is faulty. If the vacuum in the vacuum pump display does not change, the change-over valve Position of change-over valve and coolant pump -3- and, if necessary, the coolant pump Position of change-over valve and coolant pump -2- must be replaced, if the coolant pump is Position of change-over valve and coolant pump -2- also faulty. Workshop Manual '195019 Removing and installing coolant pump (V6 biturbo)' 5 Disconnect VAS 6213 - hand vacuum pump from the vacuum hose Position of change-over valve and coolant pump -1-. 6 Install vacuum hose Position of change-over valve and coolant pump -1- on coolant pump Position of change-over valve and coolant pump -2-. AfterSales Mar 12, 2024 Page 7 of 11 1 Service Technical Information ENU 173/21 1950 Checking change-over valve for coolant pump and replacing it if necessary (V8 Biturbo) Work Procedure: Position of change-over valve and coolant pump 1 Pull vacuum hose Position of change-over valve and coolant pump -1- off the coolant pump Position of change-over valve and coolant pump -2-. 2 Pull off vacuum hose Position of change-over valve and coolant pump -4- from the control valve Position of change-over valve and coolant pump -3-. 3 VAS 6213 - Hand vacuum pump must be Position of change-over valve and coolant pump -3connected to the change-over valve Position of change-over valve and coolant pump -4- on the vacuum hose connection. Then build up vacuum. Information Stop the test procedure if a vacuum cannot be built up. In this case, the change-over valve is faulty and must be replaced. Continue with Step 5. If a vacuum can be built up, continue with Step 4. 4 Mar 12, 2024 Page 8 of 11 Perform drive link test: 4.1 Select “Motor electronics (DME)” control unit. 4.2 Select the “Drive links/checks” menu. AfterSales Service Technical Information 173/21 ENU 1950 1 4.3 Select “Drive links” and press •F12“ Next to confirm. 4.4 Select “Activation of vacuum switchover valve for main coolant pump” and press •F8“ to start. • • If the vacuum in the vacuum pump display changes, the change-over valve Position of change-over valve and coolant pump -3- is intact. Continue with Step 5. In this case, only Position of change-over valve and coolant pump -2- replace the coolant pump if it is faulty. If the vacuum in the vacuum pump display does not change, the change-over valve Position of change-over valve and coolant pump -3- and, if necessary, the coolant pump Position of change-over valve and coolant pump -2- must be replaced, if the coolant pump is Position of change-over valve and coolant pump -2- also faulty. Workshop Manual '195019 Removing and installing coolant pump (V8 Biturbo)' 5 Disconnect VAS 6213 - hand vacuum pump from the vacuum hose Position of change-over valve and coolant pump -1-. 6 Install vacuum hose Position of change-over valve and coolant pump -1- on coolant pump Position of change-over valve and coolant pump -2-. Follow-up actions (V6 Turbo) Work Procedure: 1 Switch off ignition. 2 Disconnect P90999 - PIWIS Tester 4 from the vehicle. 3 Remove the driver’s key from the emergency start tray. 4 Switch off and disconnect the battery charger. 5 Install belt pulley. Workshop Manual '195319 Removing and installing pulley (V6 turbo)' Follow-up actions (V8 Biturbo) Work Procedure: 1 Switch off ignition. 2 Disconnect P90999 - PIWIS Tester 4 from the vehicle. 3 Remove the driver’s key from the emergency start tray. 4 Switch off and disconnect the battery charger. 5 Install moulded hose. Workshop Manual '213919 Removing and installing moulded hose (V8 Biturbo)' AfterSales Mar 12, 2024 Page 9 of 11 1 Service Technical Information ENU 173/21 1950 Labor position and PCSS encryption (V6 Turbo) Labor position: I No. APOS Labor operation 19505550 Replacing coolant pump (checking change-over valve) 19505551 Replacing coolant pump (checking, removing and installing change-over valve) PCSS encryption: Location (FES5) 19500 Coolant pump Damage type (SA4) 5000 leakages References: Workshop Manual '270689 Charging vehicle electrical system battery' Workshop Manual '195319 Removing and installing pulley (V6 turbo)' Workshop Manual '195019 Removing and installing coolant pump (V6 biturbo)' Labor position and PCSS encryption (V8 Biturbo) Labor position: APOS Labor operation 19505540 Replacing coolant pump (checking change-over valve) 19505541 Replacing coolant pump (checking, removing and installing change-over valve) 44950300 Performing vehicle at front + rear 19381750 Draining and filling coolant 19010140 Check cooling system 94151650 Adjusting headlights 91722550 Calibrating Surround View camera 91662652 Calibrating front corner radar 91662653 Calibrating front corner radar 90802550 Calibrating infrared camera 27851550 Adjusting distance measuring sensor control unit Mar 12, 2024 Page 10 of 11 I No. AfterSales Service Technical Information 173/21 ENU 1950 1 PCSS encryption: Location (FES5) 19500 Coolant pump Damage type (SA4) 5000 leakages Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2024 Porsche Cars North America, Inc. AfterSales Mar 12, 2024 Page 11 of 11