1996 CHEVROLET CHEVROLET TRUCKChevrolet Chevrolet Truck 1996

Complaint Information: Recalls, Investigations, Consumer Complaints, Service Bulletins, Recall Investigations, OBD II Codes

NHTSA Mandated Recalls
  • Recall 38462 [USA]: Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
    Certain e speed racing combination lamps sold as replacement equipment for use on certain passenger vehicles listed above. Some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
    e speed racing will notify owners and offer to repurchase the lamps. The recall began may 10, 2006. Owners may contact e speed racing 909-923-3636.
    this recall only pertains to e speed racing aftermarket combination lamps and has no relation to any original equipment installed on the listed passenger vehicles.For more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.Safercar.Gov.

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • 130089009 - ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM): Expanded availability for remanufacture and return (r&r) electronic control modules
  • 17-NA-073 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL: This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
  • 010730023B - POWER TRAIN:AUTOMATIC TRANSMISSION: Some customers may comment on a harsh 1-2 upshift and the check engine light or service engine soon indicator is illuminated and diagnostic trouble code P1870 set. *tt
  • 010730023A - POWER TRAIN:AUTOMATIC TRANSMISSION: Information regarding harsh 1-2 upshift, service engine soon, malfunction indicator lamp, or cel illuminated, diagnostic trouble code P1870 set. (1996-2000 chevrolet and gmc light duty truck models) *yh
  • 300800 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM: Service information message regarding 1994 to 2000 6.5-liter diesel engine electronic injection pump cores. *tt
  • 300800 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM: Service information regarding 1994 to 2000 6.5-liter diesel engine electronic injection pump cores. *tt
  • 300800 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM: Service information regarding 1994 to 2000 6.5-liter diesel engines, rpo l49, l56 and l65 as it pertains to the electronic pump. *tt
  • 061000 - POWER TRAIN:AUTOMATIC TRANSMISSION: Subject regarding repeat automatic transmission repairs on light duty trucks. *tt
  • 990941004 - AIR BAGS:ON-OFF SWITCH ASSEMBLY: Information regarding switches to turn off and on frontal air bags for passenger cars and trucks. *tt
  • 990940004 - SEATS: General motors began providing child restrain seat top tether hardware packages to customers in the united states who requested them. *tt
  • 990866002A - LATCHES/LOCKS/LINKAGES:TRUNK LID:LOCK: This bulletin informs dealerships about the trap resistant rear compartment (trunk) kit. *tt
  • 431701B - STRUCTURE:BODY: Model year 1994-99 passenger cars and trucks , bumps or rust colored spots in the paint due to rail or iron dust. Yd
  • 98464102A - POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT: Conditions with front propeller shaft cv boot torn or cracked. *yc
  • 98876304 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Complaints that their vehicle is difficult to start or will not start. *yc
  • 98104 - UNKNOWN OR OTHER: Situation with interior lamps may illuminate when driving 'j', 'l' and 'n' vehicles. *yc
  • 97112097061 - ENGINE AND ENGINE COOLING:ENGINE: Exhibiting a condition in which the closed system design of the current pcv system may allow engine oil to enter the intake system. *yc
  • 97120997064 - ENGINE AND ENGINE COOLING:ENGINE: Diesel engine fuel injection line and jaw clamp replacement. *yc
  • 970801738134 - STEERING:COLUMN LOCKING:ANTI-THEFT DEVICE: Anti-theft alarm may sound after vehicle gets wet. *yc
  • 9709011104A - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM: Insufficient heat to the driver's side and cold air from left kick panel area. *yc
  • 970901768305 - FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY: Excessive fuel gauge fluctuation. *yc
  • 9709016114B - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Experiencing engine noise. *yc
  • 9709013202B - STEERING: STEERING WHEEL/HANDLE BAR: Experiencing intermittent steering column snap or click noise when turning. *yc
  • 970801766505 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Condition with engine miss and/or roughness and a ses light. *yc
  • 97080197024B - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Incorrect linear exhaust gas recirculation valves used for service. *yc
  • 971101776121 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Experiencing a tick/knock/rattle noise from engine. *yc
  • 971101767306 - POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE): Vehicle will not move when clutch pedal is released. *yc
  • 97110197061 - ENGINE AND ENGINE COOLING:ENGINE: Information on pcv system change. *yc
  • 97120177717H - POWER TRAIN:MANUAL TRANSMISSION: Vehicle experiencing loss of 4th gear, slipping in 4th gear, busy 3-4 shifting or tcc cycling. *yc
  • 97120177717D - POWER TRAIN:MANUAL TRANSMISSION: Loss of 4th gear, slipping in 4th gear, busy 3-4 shifting or tcc cycling. *yc
  • 97110197061A - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Vehicles equipped with diesel engines may exhibit a condition in which the closed system design of the current pcv system may allow engine oil to enter the intake system. *yc
  • 970501665017 - SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC: Comments about premature front disc brake pad wear. *yc
  • 970501761511 - STRUCTURE:BODY:DOOR : Concerns with scratches on the roll up window glass. *yc
Known Recall Investigations
  • Fuel leaks from the vapor canister investigation as of 19981110

    In january 1998, gm issued the technical service bulletin describing conditions which may result in fuel leakage from the emission vapor canister.According to the bulletin, when the subject vehicles are parked on an incline, with a full tank of gasoline, fuel can flow into the vapor canister.The remedy is to replace of the vapor canister, both rollover valve assembles, and the associated piping.In april 1998, odi opened service query 98-005 to understand gms rationale for issuance of a service bulletin on a matter that appeared to result in fuel leakage, an issue that is usually address by conducting a safety recall campaign.On november 10, 1998 the sq was elevated to an engineering analysis (ea98-024) to investigate an alleged defect in the fuel tank rollover valve system in certain 1996 through 1997 chevrolet trucks and omc full size 010-030 panel and passenger vans.

  • Unintended release of the rear hatch investigation as of 19971006

    Gm reported that this tsb was originated after a plant engineer experienced the problem.This was a plant generated complaint. Odi has no consumer complaints.Gm reported 6 from owners being "puzzled" by the "hatch ajar" lamp being illuminated.A safety related defect, nor a trend, has been identified at this time and further use of the agency resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.The agency will take further action if warranted by the circumstances.

  • Steering shaft separations investigation as of 19970417

    Coupling bolts, joining the steering shaft, may separate.In some cases, total unforeseen, loss of steering control may result.

OBD-II Error Codes

Common OBD Error codes specific to this vehicle.

  • P1870 [2] Transmission Transfer Case Contact Plate Power Short To Ground
Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
CrashNoN NoneNone20101216

I was driving the speed limit of 50mph when a car did a u-turn in front of me, after hitting the car i was spun around and hit a sign and then a pole before stopping, the front end was totaled and the airbags did not deploy, no injuries.*tr

NoNoN NoneNone20080826

My chevy malibu is having powersteering issues. It freezes up while trying to turn corners. This car has nothing wrong with it. The powersteering fluid is at a good level and there are no leaks in the system. *tr

NoNoN NoneNone20050424

Fortunately while still in my garage, i attempted to open the passenger side front door from outside the vehicle by lifting the door handle. Upon doing so the door unlatched and immediately fell into my chest at a 45 degree angle with my right hand still on the door handle. After supporting the door with a foot stool it was obvious the door had fallen off the top hinge completeley. Yes, the 4 spot welds had simply given way. To say the least i am amazed something as heavy as that door is simply spot welded on at the hinges. I am greatful my wife or anyone else was not in the passenger seat and i was traveling at speed making a turn while they might have been leaning on the door. I immediately called the local garage i do business with and they recommended a close by reliable repair shop. Unfortunately i prefer not to take my cars to the dealers once they are out of warranty for reasons i won't go into here. They ordered a new hinge from the local chevrolet dealer and i think it interesting it came with 4 bolts and nuts which makes a whole lot more sense to me than 4 tiny spot welds. I did take the bill for the repair to the local chevrolet dealer ($199.05) to see if they or gm might be interested in paying it and also what happened or even better what could have happened. They ofcourse reminded me the tahoe was way out of warranty and i said i knew that but thought they might be interested in the fact a door fell off in a customers hands and besides being dangerous it's probably not good pr either. I did ask the service supervisor to check recalls and service bulletins for my vehicle. I watched as he hit a few keys on his computer never allowing me to view his screen and said he didn't see anything except a couple of cargo doors. I did not ask the repair shop for the old hinge but i"m sure the along with another witness from my regular garage can tell you what they found. I will call them first thing tomorrow and see if by chance they still have the old hinge.

CrashNoN NoneNone20020926

Consumer states when depressing brakes van pulls to the left. Van checked by dealer who replaced pads and rotors. Consumer advised while driving again had to suddenly apply brakes and van pulled to the left almost causing a collision. Van checked again by dealer who advised that a durostop needs to be installed on van to equalize pressure on brake pads. Van did not have component when purchased new in 01/97. Nlmthe gas gauge bounces erratically when going over bumps. The dealer has repaired everything possible concerning this defect, to no avail. *jg

NoNoN NoneNone20020102

1996 chevrolet 1 ton 4-door pickup truck 4x4 with a 350 vortec and automatic the windshield wiper motor wire-plug shorts out and the wipers stop working. I stuck a piece of wood shim between the plug-in and housing and this keeps the it from shorting out. I was told by a local mechanic that this problem is very very common with these trucks and that it is a short inside the little box where the plug plugs into. I was driving home pulling a large trailor in the rain when the wipers just stopped working and almost crashed into the freeway railing and had to stop on the freeway near seattle! I don't feel i should have to pay for a defec in the wiring, when my old 1976 chevy truck never had a problem like that!

CrashNoN 1 InjuredNone20011021

Had a head on collision with another truck and the air bag did not work.

NoNoN NoneNone20010415

Consumer received recall notification for gas tank, but was advised by dealership that parts were not in stock. *jb

NoNoN NoneNone20001009

The transmission failed because of a defective wiring harness which sent an improper ground to the pcm and destroyed the transmission. Nlm

NoNoN NoneNone20000809

This vehicle has not pulled a trailer or been used to tow.......There is no hitch on the van

NoNoN NoneNone20000703

No sunmmary

NoNoN NoneNone20000131

Whenever windshield wipers were in use they would fail to operate properly. Would sometimes not come on when switch was turned. The problem caused poor visibility for the driver in rain or snow. Been to dealer & contacted manufacturer. Indication was that nothing could be done. Vehicle was not on recall. *ak *ml

NoNoN NoneNone19991020

This letter is to inform you of a potentially dangerous and possible catastrophic condition. The connector at the top of the fuel level sending unit and the wiring to the fuel pump, located inside the fuel tank, have shorted and melted to the point of failure. The electrical pins inside the connector are very badly pitted and burnt. The insulation on the wire (gray) form the sending unit to the connector of the fuel pump is melted, exposing the bare wire (approximately 2 inches). Having electrical arcing/sparking and heat generation sufficient to melt the insulation, located in a gasoline fuel tank is a very serious and unsafe condition! According to the service manager (chris pfaff) at roundtree chevrolet in boise id, this condition has been seen before with other chevrolet vehicles. I have the defective part if needed.

NoNoN NoneNone19990927

Axle seal leaking. *mjs

NoNoN NoneNone19990819

No summary

NoNoN NoneNone19990531

No summary listed for this vehicle. *ak

NoNoN NoneNone19990109

No summary listed for this vehicle. *ak

NoNoN NoneNone19981013

The rthand front seat is flipped foward by a lever on the seat back allowing the seat to move foward about 10 inches for access to the back seat. Durning the past months it had become harder to lock the seat until it was imposible. Durning this time the truck would be driven thinking the seat was locked untill, under braking the seat would slide foward. When i made an inquire to this problem, i was told that it was the first one they had heard of. Yet, monday, 11/09/1998, when i left the pu at sequoia chevrolet to get this problem fixed they were doing the same repair to another xcpu. It seems that this is item that is keeped in stock. Since i put this repair off because of cost/170.00/ i wounder howmini more people have put this off.

NoNoN NoneNone19980629

Z71 full size pickup re: fuel pump failure...Talked with three other owners of this vehicle and all had identical problem with fuel pump failure. Dealer gave no explanation of failure. Re: electrical system...One panel on interior stayed "hot" even after the key was removed from ignition and truck shut off...Cruise control "remembers" is last speed even after truck has been shut off..This caused me to accelerate to nearly 50mph on a curved entrance ramp merely by turning the cruise on (not setting it)..Truck simply resumed speed i had set last (70mph) from the day before. I have talked to too many people who have had electrical problems and fuel pump problems with this vehicle for this to be coincidence.

NoNoN NoneNone19980611

Windshield wipers work intermittently when turned on and sometimes do not come on or stop while in operation. This makes visability nearly impossible. The anti-lock brakes pump the brakes sometimes when trying to stop on dry pavement at slow speeds.

NoNoN NoneNone19980214

Brake system continues to experience failures after several component replacements. (mjs)

NoNoN NoneNone19980212

Replacement master cylinder failed resulting in leakage. (mjs)

NoNoN NoneNone19980207

Brake rotors experiencing overheating. (mjs)

NoNoN NoneNone19980130

Seat hinge pierced through seat.

NoNoN NoneNone19980125

No summary listed for this vehicle. *ak

NoNoN NoneNone19980121

Battery cable failed. (mjs)

NoNoN NoneNone19980105

Axle seal failed.

NoNoN NoneNone19971121

Brakes failed resulting in vehicle accident, due to failure of the master cylinder & speed sensor. (mjs)

NoNoN NoneNone19971015

Driving across train tracks when tranmission fell. All 4 tires locked up; put into 4x4 gear & hit pedal & got vehicle off tracks. Called & spoke to dealer. Have a police report. *ak

NoNoN NoneNone19970921

Computer brain bad, replace it three times.

NoNoN NoneNone19970921

Transmission repaired, due to slipping. (mjs)

NoNoN NoneNone19970723

Engine light comes on and runs rough at idle. Also shifts hard. Has been looked at 3 times. Twice by dealer while under warrenty once by a different dealer just out of warrenty. Third time was told needed a new transmission.

NoNoN NoneNone19970323

Vehicle will not shift into third gear due to malfunction within transmission. Dealer contacted. *ak *tt

NoNoN NoneNone19970203

Model z71 when tranmission burns up it sprays transmission fluid everywhere, and is extremely flamables. It got all over two other vehicles that were behind me, the first time, the second time it got on the exhaust pipe and smoked so bad a passer by was going to call the firedepartment( dot number: tire size: 16 )

NoNoN NoneNone19960914

Rear main seal leaking.

NoNoN NoneNone19960710

Are there any recalls on these defective parts? If so procedures to follow? No safety defect mentioned in summary. *ak( dot number: tire size: p265/r161 )

NoNoN NoneNone19960613

Daytime running lights failed.

NoNoN NoneNone19960530

Muffler failed.

CrashNoN 1 InjuredNone19960526

Driver's seat collapsed twice, once causing accident/injury. *sd

NoNoN NoneNone19960428

Truck revs up to 1400 rpm when first put in gear after cold start, requiring driver to ride the brakes until vehicle warms up. *dh

NoNoN NoneNone19960330

Manifold failed.

NoNoN NoneNone19960228

Arm rest failed causing it to intermittantly fall off.

NoNoN NoneNone19951230

Paint chiping and flying off vehicle extensively, wipers quit working after running awhile

NoNoN NoneNone19951223

Two general tires failed, owner replaced all tire on vehicle.

NoNoN NoneNone19951129

Front bucket seat will not stay in locked position.

NoNoN NoneNone

Brakes failed.

NoNoN NoneNone

Recall # 97v-037000, when contacting dealer to schedule an appointment, dealer stated that recall was cancelled by manufacturer. *ak

NoNoN NoneNone

While driving at speed 50-65 mph driver has difficulty seeing a clear image because of extreme vibration in the right and left hand outside rear view mirrors.

NoNoN NoneNone

Horn doesn't work when it should. Brakes stop so quickly that it can cause a car to overturn. They seem to lock up.

NoNoN NoneNone

Weld underneath driver's seat is broken, causing the seat to become loose , will not lock in position, resulting in excessive movement of the seat.Dealer has been notified. *ak

NoNoN NoneNone

When the temperature goes below freezing, the windows fog up and do not clear. Even with defrost on high, the windows do not clear. Heater core has been changed and the problem still exists and dealer says, it's the vehicle and there is nothing they can do to stop it. *ak

NoNoN NoneNone

Drive train makes clunking noise real badly when putting into gear also while driving the vehicle.

NoNoN NoneNone

During slick road conditions become even more hazardous when eith up or down shifting, engine rpm excelerated beyond the normal curb idle setting, causing loss of traction and made control vehicle difficult, due to the fish tailing.

NoNoN NoneNone

General tires unbalanced, causing vehicle to wander.

NoNoN NoneNone

Outside sideview mirrors vibrate at spees from approx 25 to 70 mph. Replaced several times yet the problem still exists.

NoNoN NoneNone

Anti-lock brakes grab and release intermittently.

NoNoN NoneNone

Abs pulls and makes grinding noise in wet weather.

NoNoN NoneNone

Left rear wheel cylinder boots are falling apart. *yc

NoNoN NoneNone

When the temperature goes below freezing, the windows fog up and do not clear. Even with defrost on high, the windows do not clear. Heater core has been changed and the problem still exists and dealer says, it's the vehicle and there is nothing they can do to stop it. *ak

NoNoN NoneNone

Rear end axle seems to run hot and noise present, rear end cover plate paint has peeled off due to excessive heat. *yc

NoNoN NoneNone

Rear passenger sliding door failed causing it not to lock.

NoNoN NoneNone

Broken transmission cooler line at radiator connection.

NoNoN NoneNone

Front end shaking.

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