1991 Ford Bronco 4WDFord Bronco 4wd 1991

Complaint Information: Recalls, Investigations, Consumer Complaints, Service Bulletins, Recall Investigations, OBD II Codes

NHTSA Mandated Recalls
  • Recall 4616 [USA]: Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.
    This is not a safety recall in accordance with the safety act. However, it is deemed a safety improvement campaign by the agency. Equipment description: ford is replacing all firestone wilderness at 15, 16, and 17 inch tires mounted on ford trucks and suvs. Ford reports tread separation can occur due to a combination of the sensitivity of the tire design to stress, aging, and manufacturing differences between plants. Ford is replacing these tires to prevent possible premature tire failure. Vehicle description: the vehicles listed below may have been originally equipped with firestone wilderness at tires or may have had wilderness at tires installed during the firestone recall launched in august 2000. Certain 1991 throught 2002 ford explorer certain 2001 throught 2002 explorer sport, and sport trac certain 1997 through 2002 mercury mountaineer certain 1991 through 2001 ranger certain 1999 through 2001 expedition certain 1991 through 1994, and 1997 model year f-series certain 1991 through 1994 bronco note: both original equipment and replacement tires are affected.
    the replacement/reimbursement program for this campaign expired on march 31, 2002. However, customers can contact ford at 1-877-917-3673 or go on-line to www.Ford.Com for possible assistance.

  • Recall 31508 [USA]: This condition could cause overheating, smoke, and possibly fire in the steering column area of the vehicle.
    The ignition switch could experience an internal short circuit.
    dealers will replace the ignition switch.
    system: electrical; ignition switch. Vehicle description: passenger and multi-purpose vehicles and light duty trucks. Note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time, should contact ford at 1-800-392-3673. Also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

  • Recall 19034 [USA]: The lodged keys can cause loss of steering control, whichcan result in an accident when the vehicle is being used on the highway.
    Keys attached to the key ring of an ignition key while it is in the vehicle ignition can become lodged in the steering lock receiver as the steering wheel is being turned.
    a shield will be positioned between the steering wheel and the ignition switch and held in place by the steering lock band.
    system: steering.Vehicle description: ford trucks adapted for use on railroad tracks and as overthe road vehicles.

  • Recall 1995212 [Canada]: Electrical
    A short circuit could develop in the ignition switch that could lead to overheating, smoke, and possibly fire in the steering column of the vehicle. This condition may occur while the vehicle is in use or unattended. Correction: ignition switch will be replaced with a revised design switch.

  • Recall 1992077 [Canada]: Lights and instruments
    Note: also includes some medium and heavy trucks. These vehicles may not comply with c.M.V.S.S. 108 - lighting. Daytime running light module may malfunction which can result in daytime running lights that dim, flicker or go off or in some instances may remain on after the ignition is turned off. Correction: daytime running light module will be replaced on affected vehicles.

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • 99196 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
  • 99222 - ELECTRICAL SYSTEM:WIRING: Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
  • BC2922950401 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: Unknown
  • 01B77 - TIRES: Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires. *tt
  • 01157 - UNKNOWN OR OTHER: Information regarding transmission fluid usage charts. *slc
  • 01156 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE: Some vehicles may exhibit heater core leaks. *slc
  • 002310 - POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES: Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
  • 4626 - UNKNOWN OR OTHER: Information on vehicles exhibiting and o/d off lamp flashing with diagnostic trouble code 62 / 628 / 1728. *tt
  • 96728 - POWER TRAIN:CLUTCH ASSEMBLY: Service tip information regarding the reverse clutch piston and piston seal usage. *tt
  • 985A46 - SUSPENSION: Some vehicles may exhibit a drift or pull to the left while braking. *tt
  • 0038 - POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES: Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may be trapped in the transmission fluid cooling system is not properly flushed, fluid in-line filter kit. *mjs
  • 0015 - POWER TRAIN:AUTOMATIC TRANSMISSION: Information regarding the new transmission cooler flusher- service tip. *mjs
  • 98168 - POWER TRAIN:AUTOMATIC TRANSMISSION: Transmission- e40d/4r100-1989-99-main controls, separator plates and separator plate gaskets usage chart. Yd
  • 98167 - POWER TRAIN:AUTOMATIC TRANSMISSION: Transmission-e40d-no 2-3 upshift. Some vehicles may exhibit a no 2-3 upshift condition. *ak
  • 99152 - POWER TRAIN:AUTOMATIC TRANSMISSION: Information on the new flush and fill tool available through rotunda. *tt
  • 983074 - POWER TRAIN:AXLE ASSEMBLY: Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers. *tt
  • 12905 - POWER TRAIN:AXLE ASSEMBLY: Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making cornering maneuvers on vehicles equipped with a four wheel drive hi or low range mode. *tt
  • 99129 - EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.: Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
  • 99816 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
  • 98123 - POWER TRAIN:AUTOMATIC TRANSMISSION: Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62, 628, and / or 1728 may be stored in memory. *tt
  • 98113 - STRUCTURE: Subject pertaining to red rust stains on the edges of the bumper center vent and fog lamp openings. *tt
  • 9873 - EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.: Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt
  • 9864 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Information on a buzzing or rattle noise from the exhaust system. *tt
  • 9852 - TIRES: Information on tire company telephone numbers for customer assistance. *yc
  • 98419 - UNKNOWN OR OTHER: Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62,628, and/or 1728. *yc
  • 9888 - POWER TRAIN:AUTOMATIC TRANSMISSION: Information on a new transmission fluid usage chart. *yc
  • 985A13 - SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC: The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
  • 985A12 - EQUIPMENT:MECHANICAL:WRECKER AND WHEEL LIFT DEVICES: Recommended guidelines for towing behind recreational vehicles. *tt
  • 9768 - UNKNOWN OR OTHER: Fuel economy- customer expectations versus vehicle usage. *jd
  • 97511 - POWER TRAIN:AUTOMATIC TRANSMISSION: Fluid- transmission fluid usage charts. *jd
  • 9747 - STRUCTURE: Frame- rivet replacement with bolts- service tips. *jd
  • 97310 - SUSPENSION:FRONT:SPRINGS:LEAF SPRING ASSEMBLY:HANGER,BRACKET: Noise- "popping/creaking"- front frame or suspension brackets- frame- "popping/creaking"- fastener replacement. *jd
  • 962612 - POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER: Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
  • 96221 - VISIBILITY:WINDSHIELD: Windshield and interior glass - fog/film. *tw
  • 96249 - POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER: Torque converter - leak test procedure - service tip. *tw
  • 95212 - SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP: The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. If petroleum-based grease is used to lubricate any par
  • BC0131960102 - POWER TRAIN:AXLE ASSEMBLY: 4x4 front axles must use hypoid 4x4 gear oil p/n f1tz-19580-a & high temp 4x4 front axle & wheel bearing grease when servicing. It is not recommended to use heavier weight lubes in these front axles.
  • 951113 - POWER TRAIN:AUTOMATIC TRANSMISSION: Delayed forward engagement and/or heat stained forward clutch plates after installing center support service. *tw
  • 951112 - POWER TRAIN:AUTOMATIC TRANSMISSION: Revised design transmission rear case bushing. *tw
  • BC4321950705 - POWER TRAIN:AUTOMATIC TRANSMISSION: Vehicles experiencing occasional harsh reverse engagement concerns. *tw
  • 9597 - SUSPENSION:FRONT: Unknown
  • 9588 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Knocking noise on initial start-up. *tw
  • 9568 - ENGINE AND ENGINE COOLING:ENGINE: Revised oil pan gasket. *tw
  • 95310 - ENGINE AND ENGINE COOLING:ENGINE: New torque-to-yield cylinder head bolt kit. *tw
  • 95212 - POWER TRAIN:AUTOMATIC TRANSMISSION: Vehicles may exhibit a shift concern. *tw
  • 95210 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE: Engine hesitation/surge during light acceleration. *tw
  • 942415 - POWER TRAIN:AUTOMATIC TRANSMISSION: Upgrade kit for the e40d transmission. *tw
  • 942318 - POWER TRAIN:AUTOMATIC TRANSMISSION: Transmission overheating, converter cover discoloration, clutches burned and burnt fluid *tw
Known Recall Investigations
  • Idle air spd ctrl vlv malf investigation as of 19930730

    There is no summary currently available

  • Fuel expulsion investigation as of 19930107

    There is no summary currently available

  • Front seat back failure investigation as of 19920827

    There is no summary currently available

  • Fnt reclning seat bck fail investigation as of 19920417

    There is no summary currently available

Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20040416

When driving at an undetermined speed consumer noticed that steering column smoked. Consumer took the vehicle to the dealership for inspection. *ak

NoNoN NoneNone20031023

Vehicle goes into full throttle without warning. The only way to stop the acceleration is to shut the vehicle off. *ak

NoNoN NoneNone20030521

The cast iron exhaust manifold cracked, and the manufacture was not willing to assist. *jb

NoNoN 1 Injured3 Dead20020826

This is the third time i inhaled burnt wire and couldn't get it to stop, than lose light in the dark,and i did once have ford service to see to the problem and they only found battery clamp wasn't tight but no wieing burning, and i have discovery a two year later it losed the light and the plug of the light switch melted , after i repalce it, i still smell the burning wireing. I am getting nervous of if it does catch on fire after hearing of recalled .*ak

NoNoN NoneNone20010112

When attempting to start vehicle by placing the key in vehicle ignition key will not fit in ignition, causing a no start situation. Please provide any further details.*ak

NoNoN NoneNone20000904

The firestone tires atx p235/75r15 were defective and the consumer had them replaced with michelin tires. The consumer is asking for reimbursment and the manufacturer has no interest in honoring his claim. *yh

NoNoN NoneNone20000510

Fuel tank developed leaks between bottom of tank and skid pan. The design and placement of the skid pan contibuted to an accumulation of dirt and other debris that craeted an envioronment that hastened the formation of rust, which eventually led to the formation of holes in the tank. If not detected, leaking gasoline may have been exposed to hot exhaust system components, creating a risk of fire. *ak

NoNoN NoneNone19980917

Steel plate that holds the fuel tank, completely rusted away causing the fuel tank to fall off, the problem was reported to the dealership,. The fuel tank will be replaced at owners expense. *ak *jb

NoFireN NoneNone19970819

While driving smoke came from under the dashboard and before driver could get out of vehicle, vehicle burst into flames. Vehicle has been totalled. *ak

NoNoN NoneNone19961125

Wife driving, went to pass, throttle got stuck in open position, could not get gas pedal to back up, vehicle increased in speed, brakes failed to stop vehicle, finally turned off ignition, vehicle kept running for awhile, vehicle was hot. *ak

NoFireN NoneNone19961109

While driving smoke was coming from under carraige of vehicle then the car caught on fire.The reason is still unknown. *ak

NoFireN NoneNone19961031

Front seals on power train failed, causing fluid to spray onto engine, resulting in vehicle catching on fire. Please define in detail power train. *ak

NoFireN NoneNone19960404

Driving to store, noticed smoke, pulled over, fire coming from dashboard on driver's side, windshield shattered. *ak

NoFireN NoneNone19960305

While parking the vehicle caught fire, caused by the ignition switch.Please describe. *ak

NoNoN NoneNone19951222

Vehicle rearended two weeks later drivers seatback broke when repositioned. *ak

NoNoN NoneNone19951210

Oil pan gasket missing in some places causing oil to leak from crankcase. Mjs

NoFireN NoneNone19951119

Vehicle caught on fire in alternator after being parked. Tt

NoFireN NoneNone19950830

Electrical system fire caused by wiring harness catching fire. Tt

NoFireN NoneNone19950814

While driving, smeel of plastic burning, under the dash compartment electrical short vehicle burned, will provide more information. Tt

NoNoN NoneNone19950502

Driver's seat bolt and bracket which anchor seat to floor have rusted out. Tt

NoNoN NoneNone19950427

Was driving in automatic over drive it acelerate had pull over and cut it off. Tt

NoFireN NoneNone19950227

Notice smoke coming from steering wheel and dash board area, possible electrical fire. Tt

CrashNoN 1 InjuredNone19950207

Veered to the right turned wheel to the left and steering locked up. Tt

NoNoN NoneNone19941129

Rear brakes overheated/failed, causing vehicle to lose control. *ak

NoNoN NoneNone19941111

High back seats not high enough to protect people in the front seats from whiplash. *dsh

NoNoN NoneNone

While driving the vehicle there was a surge in the engine and vehicle accelerated from 60 to about 90mph. Key had to be taken from ignition in order to stop vehicle. Dealer has not seen vehicle. *ak

NoNoN NoneNone

Consumer keeps vehicle under car port at all times, they are first owners of vehicle and the last two-three years vehicle paint's been peeling, dealership says they are not responsible.

NoNoN NoneNone

While driving vehicle at 20 mph the fuel tank fell off, causing gas to spill and possible fire hazard.

NoNoN NoneNone

The transmission was hard to put into gear and the transmission is slipping when driving the dealer has been contacted. Nlm

NoNoN NoneNone

Vehicle fuel tank has a hole due to desgn defect debris enters in between the holding plate and tank and causes holes/leakage.Mfr is aware of defect. *ak

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