SB-TS35-U06

Value in motion
SB-10044446-7231
SERVICE BULLETIN
TS35-U06
CONTENTS
Contents
00.
01.
02.
03.
04.
05.
Foreword................................................................................................................................................................................................. 2
Bulletin Information.......................................................................................................................................................................... 4
Tools.......................................................................................................................................................................................................... 5
Parts List................................................................................................................................................................................................. 6
Technical Instructions...................................................................................................................................................................... 7
How to Claim over CATS............................................................................................................................................................... 18
TS35-U06 / Rev. 00 / 22.06.12
TS35 | 1
00 FOREWORD
00 Foreword
1.
2.
3.
General Precautions...................................................................................................................................................................... 3
Symbol List......................................................................................................................................................................................... 3
Before Start of Work..................................................................................................................................................................... 3
3.1.
Mechanical Requested Dress Code.................................................................................................................................................. 3
Protect Seats when Mechanics Start Working............................................................................................................................... 3
3.2.
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TS35-U06 / Rev. 00 / 22.06.12
Please read the rules in this Section carefully; to
avoid the risk of death, injury or property damage. Qualified and trained technicians should
use The Service Bulletin. Making repairs or service without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specific tools designed for
specific purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.
2. S
 ymbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may cause damage or injury if necessary measures are not taken.
WARNING
This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are
not taken.
DANGER
This symbol is used to indicate danger.
VISUAL INSPECTION
12
9
This symbol is used to inform the user that a visual
inspection is necessary.
3
6
3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-fitting clothing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent scatching
the vehicle.
1
WARNING
Dress correctly to avoid injury and damage to
the vehicle.
3.2. Protect Seats When
Mechanics Start Working
1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
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TS35 |3
00 FOREWORD
1. G
 eneral Precautions
01 BULLETIN
INFORMATION
01 Bulletin Information
Bulletin Type.......................... Field Fix
Bulletin No............................. TS35-U06
Bulletin Reference No........... 700001670
PQR Reference No................. 500000003514
Rev No.................................... 00
Release Date.......................... 22.06.2012
Expiry Date........... ..................22.06.2013
Vehicle Model........................ TS35 (EPA 10)
Flat Rate Code....................... SBU06
Flat Rate Time........................ 90 Minutes
CAUTION
After service bulletin application, send your
claim over CATS V2 within application
period. Refer to “How to Claim over CATS” page
for further information.
SUBJECT
Front Door Control Improvement _ Buzzer Sound Improvement.
SUMMARY
1-Customers can not use door control switch inside the bus when the ignition is
switched off or when ignition key switch is removed. This modification allows the use
of door control switch inside the bus when the ignition is off or the ignition key switch is
removed.
2-Flasher buzzer sound is changed by installing a new relay under dashboard.
Prepared by...............Metin Şengüneş
Approved by..............Osman Dündar
Published by..............Beytullah Onat
Distribution to:
Dealer/Retailer
4 |TS35
TEMSA After Sales Team
Authorised Service Centre
TS35-U06 / Rev. 00 / 22.06.12
02 TOOLS
02 Tools
1. GASOLINE
General.................................................................................................................................................................................................6
ACTIVATOR
PRIMER
RUBBER SUCTION
2.
Tools......................................................................................................................................................................................................6
1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. Inaddition, serious damage
CHOCK
to theRASPER
vehicle may occur.
GRINDERS
• Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
• Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the
SEALER
MACHINE
work.
In caseCUTTING
of long hair
use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.
2. Tools (Recommended)
PLASTIC HAMMER
HAMMER
PHILIPS SCREW DRIVER
Screw Driver
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03 PARTS LIST
03 Parts List
Installed Part List
1
6 | TS35
Part No
Part Name
Qty.
RP254305Y
FRONT BODY MODIFICATION HARNESS (DOOR SW)
1
TS35-U06 / Rev. 00 / 22.06.12
04 TECHNICAL
INSTRUCTIONS
04 Technical Instructions
1. Turn off battery main switch and ignition
key switch.
2. Remove hazard switch.
Photo 1
Photo 2
Photo 3
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04 TECHNICAL
INSTRUCTIONS
Photo 4
Photo 5
3. Dismantle and cut terminal of red 13-01 cable
which is available in 3 and pin of hazard switch.
Photo 6
Photo 7
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Photo 8
Photo 9
Photo 10
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04 TECHNICAL
INSTRUCTIONS
4.Put together two red 13-001 cables in a terminal
(from hazard connector and modification harness)
and connect these cables to 3nd pin of hazard
switch.
04 TECHNICAL
INSTRUCTIONS
Photo 11
5. Dismante and cut terminal of white 33-04 cable
which is available in 17th pin of hazard switch and
then put this 33-04 and other 33-04 together in a
terminal (other 33-04 which is available in modification
harness) and then connect this terminal into 17th pin
of hazard switch.
Photo 12
Photo 13
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04 TECHNICAL
INSTRUCTIONS
Photo 14
6.Put together in a terminal cables below brown
cable in modification cable and brown cable in 10th
pin of hazard switch and blue cable with resistor
available in hazard switch and then connect this
terminal to 10th pin of hazard switch.
cut here
Photo 15
Photo 16
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04 TECHNICAL
INSTRUCTIONS
Photo 17
Resistor
Stays Here
Photo 18
Photo 19
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Photo 20
Photo 21
8.Remove door control switch from its place.
Photo 22
Photo 23
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03 TECHNICAL
INSTRUCTIONS
7.Modification harness cables and relay should
be laid over vehicle harness with cable bands.
03 TECHNICAL
INSTRUCTIONS
Photo 24
9.Move other side of 13-01 to door control
switch to make necessary connection
(other side of the 13-01 is in the modification
harness 13-01 is first used in step-4 and step5)
Photo 25
10.Dismantle and isolate white cable which is
available in 2nd pin of hazard switch connect
13-01 (instep-7) to this pin
(2nd pin of hazard switch)
Photo 26
Photo 27
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03 TECHNICAL
INSTRUCTIONS
Photo 28
11.Dismantle MOKI D connector from rear side
of MOKI to reach and dismantle moki connector
first dismantle cover just above throttle pedal
as shown pictures.
Photo 29
Photo 30
Photo 31
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03 TECHNICAL
INSTRUCTIONS
Photo 32
Photo 33
12.Dismantle the 33-05 cable in MOKI pin D5.
Photo 34
Photo 35
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03 TECHNICAL
INSTRUCTIONS
Photo 36
13.Connect this 33-05 to MOKI pin 19 in-case of
terminal failure while dismantling you can cut
and re-terminal cable.
Photo 37
14.Connect MOKI D connector to MOKI.
15.Load BS_02_18 program to vehicle.
16.Check if door control button is working
ignition on positon and ignition off position.
17.Then mount switches and covers to their
places.
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07A001/ MOKI SOCKET D-2
C33-02
18
19
8
7
(Br)
5
33-60C
4
C33-02
13
11
33-05(1W)
3
9
1
4
3
2
6
5
10
9
5
33-04(1W)
14
4
33-03(1W)
11
13-01 C(1R)
5
33-03 (1W)
18
33-60B(1W)
17
33-04 (1W)
E2B(1Br)
13-01 A(1R)
13-46( 1W)
C13-01
C33-02
C33-02
C
C
B
13-4 6(1W)
13-01(1 R)
H
8
3
M
13-4 6(1W)
A
10
5
33-33 (1W)
11-102A(1W )
11-0 7(1R)
4
13-01(1 R)
11-102B(1W )
3
13-01(1 R)
2
C13-01
1
2
33-02(1W)
1
1
33-33(1W)
02K003
(Br)
02S001
Emergency Stop Kl15 Cut-Off Relay
Front Door Control Switch
11S002
Instrument Cluster
33-06
02S009
13-01D
Automatic Hazard
Warning Signals Relay
Hazard Warning Signal Switch
33-05
Emergency Stop Switch
01S004
(3)
01S001
06A002
01S004
(E-17)
(2)
01S001
01S002
KL 31
KL 31
KL 58
KL 58
KL 30
KL 30
KL 15
KL 15
05 HOW TO CLAIM
OVER CATS
05 How to Claim over CATS
1. Under CATS tab click on “Work Order” to
create the work order.
2. Enter the related chassis number, work
order type, failure, repair dates and vehicle
milage in order to create work order.
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05 HOW TO CLAIM
OVER CATS
3. Select the applied bulletin.
4. Please add your additional comments if
necessary and click on “Send to Temsa” to
complete your work order.
TS35-U06 / Rev. 00 / 22.06.12
TS35|19
Stamp
temsa.com
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