SB-TS-U08
Service Bulletin Details
Public Details for: SB-TS-U08
Temsa: information provided regarding the torque value for intercooler clamp improvement. Model ts-35. No model years listed. *pe
- 2012 - 2011 - 2010 - 2009 - 2008 - 2007 -
Models from 2012
| 2012 TEMSA TS35 |
Models from 2011
| 2011 TEMSA TS35 |
Models from 2010
| 2010 TEMSA TS35 |
Models from 2009
| 2009 TEMSA TS35 |
Models from 2008
| 2008 TEMSA TS35 |
Models from 2007
| 2007 TEMSA TS35 |
Value in motion SB-10045882-8791 SERVICE BULLETIN TS-U08 CONTENTS Contents 00. 01. 02. 03. 04. 05. 06. Foreword................................................................................................................................................................................................. 2 Bulletin Information.......................................................................................................................................................................... 4 Tools.......................................................................................................................................................................................................... 5 Technical Instructions...................................................................................................................................................................... 6 Flat Rate Break Down....................................................................................................................................................................... 8 Affected Vehicle List......................................................................................................................................................................... 9 How to Claim over CATS............................................................................................................................................................... 11 TS-U08 / Rev. 00 / 22.08.12 TS| 1 00 FOREWORD 00 Foreword 1. 2. 3. General Precautions...................................................................................................................................................................... 3 Symbol List......................................................................................................................................................................................... 3 Before Start of Work..................................................................................................................................................................... 3 3.1. Mechanical Requested Dress Code.................................................................................................................................................. 3 Protect Seats when Mechanics Start Working............................................................................................................................... 3 3.2. 2|TS TS-U08 / Rev. 00 / 22.08.12 Please read the rules in this Section carefully; to avoid the risk of death, injury or property damage. Qualified and trained technicians should use The Service Bulletin. Making repairs or service without the adequate training and using inappropriate tools and equipment may cause injury and could damage the bus. Some of the procedures require specific tools designed for specific purposes, so use the tools mentioned in the manual when necessary. Bus service and repair must be done correctly following the instructions to ensure the safety of the service technician and correct function of the bus. If a part must be replaced, the same part number or an equivalent part should be used. Pay great attention to use a replacement part of good quality. 2. S ymbol List Operating Instructions in this bulletin includes the folowing symbols, warning words and signs: CAUTION This symbol is used in conditions which may cause damage or injury if necessary measures are not taken. WARNING This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are not taken. DANGER This symbol is used to indicate danger. VISUAL INSPECTION 12 9 This symbol is used to inform the user that a visual inspection is necessary. 3 6 3. Before Start of Work 3.1. Mechanical Requested Dress Code Always wear protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the work. In case of long hair use hairnet. The illustration below shows some of the correct on incorrect clothing that should been worn during work. Sharp edges should be avoided e.g belts, watches, necklaces to prevent catching the vehicle. 1 WARNING Dress correctly to avoid injury and damage to the vehicle. 3.2. Protect Seats When Mechanics Start Working 1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings. TS-U08 / Rev. 00 / 22.08.12 TS |3 00 FOREWORD 1. G eneral Precautions 01 BULLETIN INFORMATION 01 Bulletin Information Bulletin Type.......................... Field Fix Bulletin No............................. TS-U08 Bulletin Reference No........... 700001752 Rev No.................................... 00 Release Date.......................... 22.08.2012 Expiry Date........... ..................22.08.2013 Vehicle Model........................ TS 35 Flat Rate Code....................... TS-U08 Flat Rate Time........................ 35 Minutes. CAUTION After service bulletin application, send your claim over CATS V2 within application period. Refer to “How to Claim over CATS” page for further information. SUBJECT Intercooler clamp torque value improvement. SUMMARY This bulletin is purposed to improve the torque value for intercooler clamp. Prepared by...............Hakan Günerdem Approved by..............Osman Dündar Published by..............Beytullah Onat Distribution to: Dealer/Retailer 4 | TS TEMSA After Sales Team Authorised Service Centre TS-U08 / Rev. 00 / 22.08.12 EW DRIVER 02 TOOLS 02 Tools 1. General.................................................................................................................................................................................................6 2. Tools......................................................................................................................................................................................................6 1. General • If work is performed by people who do not have the necessary training to carry out the work or if this information is handled carelessly or totally ignored, this may result in severe injury and/or death. In addition, serious damage to the vehicle may occur. • Always read the safety instructions in full before starting certain operations. The safety instructions stipulate which aspects must be considered to achieve maximum safety. The information is given that is very important for health and safety. • Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the work. In case of long hair use hairnet. • Tool list below is a recommended list. It is not a must to use the exact same tools. 2. Tools (Recommended) IMPACT WRENCHES Air Tool ET TS-U08 / Rev. 00 / 22.08.12 TS | 5 03 TECHNICAL INSTRUCTIONS 03 Technical Instructions 1. Open the rear engine lid. Photo 1 2. Intercooler clamp should be retightened with torque value, 11 Nm. Tightening torque for clamp is 11 Nm. Photo 2 6 | TS TS-U08/ Rev. 00 / 22.08.12 03 TECHNICAL INSTRUCTIONS Tightening torque for clamp is 11 Nm. Photo 3 Tightening torque for clamp is 11 Nm. The intercooler clamp which is unreachable from the rear engine lid, should be serviced from the bottom side of the bus. Photo 4 Photo 5 TS-U08 / Rev. 00 / 22.08.12 TS | 7 04 FLAT RATE BREAK DOWN 04 Flat Rate Break Down APPLICATION min. Step 1: Tooling preparation. 5 Step 2: Maintenance preparation. 5 Step 3: Tightening the clamps. Step 4: Completing the modification. Total Flat Rate: 8 |TS TIME hour 20 5 35 min. TS-U08 / Rev. 00 / 22.08.12 05 AFFECTED VEHICLE LIST 05 Affected Vehicle List VIN. COUNTRY 1 NLTRPPR70B1000005 USA 2 NLTRPPR70C1000006 3 VIN. COUNTRY 27 NLTRPPR72C1000072 USA USA 28 NLTRPPR72D1000087 USA NLTRPPR70C1000023 USA 29 NLTRPPR72D1000090 USA 4 NLTRPPR70C1000037 USA 30 NLTRPPR73B1000001 USA 5 NLTRPPR70C1000040 USA 31 NLTRPPR73C1000002 USA 6 NLTRPPR70C1000054 USA 32 NLTRPPR73C1000016 USA 7 NLTRPPR70C1000068 USA 33 NLTRPPR73C1000033 USA 8 NLTRPPR70C1000071 USA 34 NLTRPPR73C1000047 USA 9 NLTRPPR70D1000086 USA 35 NLTRPPR73C1000050 USA 10 NLTRPPR71C1000001 USA 36 NLTRPPR73C1000064 USA 11 NLTRPPR71C1000015 USA 37 NLTRPPR73C1000078 USA 12 NLTRPPR71C1000029 USA 38 NLTRPPR73C1000081 USA 13 NLTRPPR71C1000032 USA 39 NLTRPPR73C1000095 USA 14 NLTRPPR71C1000046 USA 40 NLTRPPR73D1000082 USA 15 NLTRPPR71C1000063 USA 41 NLTRPPR74B1000007 USA 16 NLTRPPR71C1000077 USA 42 NLTRPPR74B1000010 USA 17 NLTRPPR71C1000080 USA 43 NLTRPPR74C1000008 USA 18 NLTRPPR71C1000094 USA 44 NLTRPPR74C1000011 USA 19 NLTRPPR72B1000006 USA 45 NLTRPPR74C1000025 USA 20 NLTRPPR72C1000007 USA 46 NLTRPPR74C1000039 USA 21 NLTRPPR72C1000010 USA 47 NLTRPPR74C1000042 USA 22 NLTRPPR72C1000024 USA 48 NLTRPPR74C1000056 USA 23 NLTRPPR72C1000038 USA 49 NLTRPPR74C1000073 USA 24 NLTRPPR72C1000041 USA 50 NLTRPPR74D1000088 USA 25 NLTRPPR72C1000055 USA 51 NLTRPPR75B1000002 USA 26 NLTRPPR72C1000069 USA 52 NLTRPPR75C1000003 USA TS-U08 / Rev. 00 / 22.08.12 TS| 9 05 AFFECTED VEHICLE LIST VIN. COUNTRY VIN. COUNTRY 53 NLTRPPR75C1000017 USA 89 NLTRPPR78C1000075 USA 54 NLTRPPR75C1000020 USA 90 NLTRPPR78C1000092 USA 55 NLTRPPR75C1000034 USA 91 NLTRPPR79B1000004 USA 56 NLTRPPR75C1000048 USA 92 NLTRPPR79C1000005 USA 57 NLTRPPR75C1000051 USA 93 NLTRPPR79C1000019 USA 58 NLTRPPR75C1000065 USA 94 NLTRPPR79C1000022 USA 59 NLTRPPR75C1000079 USA 95 NLTRPPR79C1000036 USA 60 NLTRPPR75C1000096 USA 96 NLTRPPR79C1000053 USA 61 NLTRPPR75D1000083 USA 97 NLTRPPR79C1000067 USA 62 NLTRPPR76B1000008 USA 98 NLTRPPR79C1000070 USA 63 NLTRPPR76B1000011 USA 99 NLTRPPR79D1000085 USA 64 NLTRPPR76C1000009 USA 100 NLTRPPR7XC1000014 USA 65 NLTRPPR76C1000012 USA 101 NLTRPPR7XC1000028 USA 66 NLTRPPR76C1000026 USA 102 NLTRPPR7XC1000031 USA 67 NLTRPPR76C1000043 USA 103 NLTRPPR7XC1000045 USA 68 NLTRPPR76C1000057 USA 104 NLTRPPR7XC1000059 USA 69 NLTRPPR76C1000060 USA 105 NLTRPPR7XC1000062 USA 70 NLTRPPR76C1000074 USA 106 NLTRPPR7XC1000076 USA 71 NLTRPPR76C1000091 USA 107 NLTRPPR7XC1000093 USA 72 NLTRPPR76D1000089 USA 73 NLTRPPR77B1000003 USA 74 NLTRPPR77C1000004 USA 75 NLTRPPR77C1000018 USA 76 NLTRPPR77C1000021 USA 77 NLTRPPR77C1000035 USA 78 NLTRPPR77C1000049 USA 79 NLTRPPR77C1000052 USA 80 NLTRPPR77C1000066 USA 81 NLTRPPR77D1000084 USA 82 NLTRPPR78B1000009 USA 83 NLTRPPR78C1000013 USA 84 NLTRPPR78C1000027 USA 85 NLTRPPR78C1000030 USA 86 NLTRPPR78C1000044 USA 87 NLTRPPR78C1000058 USA 88 NLTRPPR78C1000061 USA 10 | TS TS-U08 / Rev. 00 / 22.08.12 06 HOW TO CLAIM OVER CATS 06 HOW TO CLAIM OVER CATS 06 How to claim over CATS 1. Under CATS tab click on “Work Order” to create the work order. 2. Enter the related chassis number, work order type, failure, repair dates and vehicle milage in order to create work order. TS-U08 / Rev. 00 / 22.08.12 TS |11 4. Please add your additional comments if necessary and click on “Send to Temsa” to complete your work order. 12 | TS TS-U08 / Rev. 00 / 22.08.12 06 HOW TO CLAIM OVER CATS 06 HOW TO CLAIM OVER CATS 3. Select the applied bulletin. Stamp temsa.com FACTORY & INTERNATIONAL CUSTOMER SERVICES Mersin Yolu Üzeri 10 km. P.K. :480 01323 ADANA / TURKEY T: +90 322 441 02 26 PBX F: +90 322 441 01 05 Temsa Europe NV Dellingstraat 32, Mechelen Belgium T: +32 15 44 00 00 F: +32 15 44 00 09 E: [email protected] TEMSA Roundel and TEMSA wordmark are registered trademarks of TEMSA Global.