TS-U33

Value in motion
SB-10052108-2275
SERVICE BULLETIN
TS-U33
CONTENTS
Contents
00.
01.
02.
03.
04.
05.
Foreword................................................................................................................................................................................................. 2
Bulletin Information.......................................................................................................................................................................... 4
Tools.......................................................................................................................................................................................................... 5
Part List................................................................................................................................................................................................... 6
Technical Instructions...................................................................................................................................................................... 8
Flat Rate Break Down....................................................................................................................................................................... 9
TS-U33 / Rev. 00 / 03.04.13
TS | 1
00 FOREWORD
00 Foreword
1.
2.
3.
General Precautions...................................................................................................................................................................... 3
Symbol List......................................................................................................................................................................................... 3
Before Start of Work..................................................................................................................................................................... 3
3.1.
Mechanical Requested Dress Code.................................................................................................................................................. 3
Protect Seats when Mechanics Start Working............................................................................................................................... 3
3.2.
2|TS
TS-U33 / Rev. 00 / 03.04.13
Please read the rules in this Section carefully; to
avoid the risk of death, injury or property damage. Qualified and trained technicians should
use The Service Bulletin. Making repairs or service without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specific tools designed for
specific purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.
2. S
 ymbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may cause damage or injury if necessary measures are not taken.
WARNING
This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are
not taken.
DANGER
This symbol is used to indicate danger.
VISUAL INSPECTION
12
9
This symbol is used to inform the user that a visual
inspection is necessary.
3
6
3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-fitting clothing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent catching
the vehicle.
1
WARNING
Dress correctly to avoid injury and damage to
the vehicle.
3.2. Protect Seats When
Mechanics Start Working
1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
TS-U33 / Rev. 00 / 03.04.13
TS |3
00 FOREWORD
1. G
 eneral Precautions
Service bulletin expiry dates differ according to
service bulletin type.
•
C-Type: Application period of this bulletin is
12 months after the date of issue.
Definitions
4 | TS
EXPIRY DATE
EXPIRY DATE
IMPORTANT
For reimbursement, all costs of modification
should be claimed within 1 month from the
application date.
Order
stage
EXPIRY DATE
Pre-order
stage
PART ORDER
DEADLINE
U-Type : Application period of this bulletin is
12 months after the date of issue.
6 months
6 months
EFFECTIVE DATE
•
Pre-order
stage
EFFECTIVE DATE
RELEASE DATE
18 months
Order
stage
EXPIRY DATE
S- Type: Application period of this bulletin is
18 months after the date of issue.
Pre-order
stage
6 months
PART ORDER
DEADLINE
•
6 months
EFFECTIVE DATE
Bulletin Types
M-Type: Application period of this bulletin is
12 months after the date of issue.
RELEASE DATE
Part Order Deadline: Last order date for modification parts. The part orders which will be placed
after this date should be approved by Regional
Coordinator.
Expiry Date: Expiration date for the application.
Order
stage
6 months
PART ORDER
DEADLINE
RELEASE DATE
•
Pre-order
stage
EFFECTIVE DATE
6 months
Release Date: As of this date the bulletin is released and available on E-Doc. Modification parts
can be ordered. The time period between the
release date and the effective date may vary according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available
on Spare Parts Stock. Modification parts can be
ordered and the application can be performed.
( except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
RELEASE DATE
00 FOREWORD
NOTE
TS-U33 / Rev. 00 / 03.04.13
01 BULLETIN
INFORMATION
01 Bulletin Information
Bulletin Type.......................... Field Fix
Bulletin No............................. TS-U33
Bulletin Reference No........... 700002111
Rev No.................................... 00
Release Date.......................... 03.04.2013
Effective Date........................12.04.2013
Expiry Date.............................12.04.2013
Vehicle Model........................ TS 30
Flat Rate Code....................... TS-U33
Flat Rate Time........................ 60 Minutes.
SUBJECT
Alternator bracket
SUMMARY
This bulletin is purposed to change the bracket of alternator.
Prepared by...............Fatih Nasırcı
Approved by..............Osman Dündar
Published by..............Beytullah Onat
Distribution to:
Dealer/Retailer
TS-U33 / Rev. 00 /03.04.13
TEMSA After Sales Team
Authorised Service Centre
TS | 5
02 TOOLS
IVER
02 Tools
1.
General.................................................................................................................................................................................................6
2.
Tools......................................................................................................................................................................................................6
1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. In addition, serious damage
to the vehicle may occur.
• Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
• Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the
work. In case of long hair use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.
2. Tools (Recommended)
IMPACT WRENCHES
Air Tools
6 | TS
TS-U33 / Rev. 00 / 03.04.13
03 PARTS LIST
03 Parts List
Included Parts List
Part No
Part Name
Qty.
1
RP198123Y
BRACKET,
ALTERNATOR(TS30)
1
2
RP198124Y
BRACKET,
ALTERNATOR(TS30)
1
3
BCMD10035C50Y
HEAD BOLT
(M10X1,5X35 )
4
4
MF450006Y
WASHER,
PLAIN(A 10,5)
6
5
TY268118Y
BOLT FLANGE
1
6
MF450007Y
WASHER, PLAIN(A 13)
1
Part No
Part Name
Qty.
RP198114Y
BRACKET,
ALTERNATOR
1
Excluded Parts List
1
TS-U33 / Rev. 00 / 03.04.13
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04 TECHNICAL
INSTRUCTIONS
04 Technical Instructions
1. Open the engine room cover.
RP198124Y
Photo 1
2. Disassemble alternator bracket (RP198114Y).
3. Assemble new alternator brackets
(RP198124Y and RP198123Y) to the location of
old bracket. Use the bolts provided with
assemble set.
RP198124Y
BCMD10035C50Y TIGHTENING TORQUE IS 50 LBF
TY268118Y TIGHTENING TORQUE IS 92 LBF
RP198123Y
Photo 2
8 | TS
TS-U33/ Rev. 00 / 03.04.13
05 FLAT RATE
BREAK DOWN
05 Flat Rate Break Down
APPLICATION
TIME
hour
min.
Step 1: Preparetion for tools.
10
Step 2: Dismounting old panel.
20
Step 3: Mounting headlight inspection lid.
30
Total Flat Rate:
TS-U33 / Rev. 00 / 03.04.13
60 min.
TS|9
Stamp
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