SB-TS-U-42

SB-10053206-2668
Value in motion
SERVICE BULLETIN
TS-U42
CONTENTS
Contents
00.
01.
02.
03.
04.
05.
06.
Foreword................................................................................................................................................................................................. 2
Bulletin Information.......................................................................................................................................................................... 5
Tools.......................................................................................................................................................................................................... 6
Part List................................................................................................................................................................................................... 7
Technical Instructions...................................................................................................................................................................... 8
Flat Rate Break Down....................................................................................................................................................................... 9
Affected Vehicle List....................................................................................................................................................................... 10
TS-U42 / Rev. 00 / 26.07.13
TS | 1
00 FOREWORD
00 Foreword
1.
2.
3.
General Precautions...................................................................................................................................................................... 3
Symbol List......................................................................................................................................................................................... 3
Before Start of Work..................................................................................................................................................................... 3
3.1.
Mechanical Requested Dress Code.................................................................................................................................................. 3
Protect Seats when Mechanics Start Working............................................................................................................................... 3
3.2.
2|TS
TS-U42 / Rev. 00 / 26.07.13
Please read the rules in this Section carefully; to
avoid the risk of death, injury or property damage. Qualified and trained technicians should
use The Service Bulletin. Making repairs or service without the adequate training and using
inappropriate tools and equipment may cause
injury and could damage the bus. Some of the
procedures require specific tools designed for
specific purposes, so use the tools mentioned
in the manual when necessary.
Bus service and repair must be done correctly
following the instructions to ensure the safety
of the service technician and correct function
of the bus. If a part must be replaced, the same
part number or an equivalent part should be
used. Pay great attention to use a replacement
part of good quality.
2. S
 ymbol List
Operating Instructions in this bulletin includes
the folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may cause damage or injury if necessary measures are not taken.
WARNING
This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are
not taken.
DANGER
This symbol is used to indicate danger.
VISUAL INSPECTION
12
9
This symbol is used to inform the user that a visual
inspection is necessary.
3
6
3. Before Start of Work
3.1. Mechanical Requested Dress Code
Always wear protective clothing. Do not
wear any damaged or loose-fitting clothing and remove jewelry before starting
the work. In case of long hair use hairnet.
The illustration below shows some of the
correct on incorrect clothing that should
been worn during work.
Sharp edges should be avoided e.g belts,
watches, necklaces to prevent catching
the vehicle.
1
WARNING
Dress correctly to avoid injury and damage to
the vehicle.
3.2. Protect Seats When
Mechanics Start Working
1. S eats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings.
TS-U42 / Rev. 00 / 26.07.13
TS |3
00 FOREWORD
1. G
 eneral Precautions
Service bulletin expiry dates differ according to
service bulletin type.
•
C-Type: Application period of this bulletin is
12 months after the date of issue.
Definitions
4 | TS
EXPIRY DATE
EXPIRY DATE
IMPORTANT
For reimbursement, all costs of modification
should be claimed within 1 month from the
application date.
Order
stage
EXPIRY DATE
Pre-order
stage
PART ORDER
DEADLINE
U-Type : Application period of this bulletin is
12 months after the date of issue.
6 months
6 months
EFFECTIVE DATE
•
Pre-order
stage
EFFECTIVE DATE
RELEASE DATE
18 months
Order
stage
EXPIRY DATE
S- Type: Application period of this bulletin is
18 months after the date of issue.
Pre-order
stage
6 months
PART ORDER
DEADLINE
•
6 months
EFFECTIVE DATE
Bulletin Types
M-Type: Application period of this bulletin is
12 months after the date of issue.
RELEASE DATE
Part Order Deadline: Last order date for modification parts. The part orders which will be placed
after this date should be approved by Regional
Coordinator.
Expiry Date: Expiration date for the application.
Order
stage
6 months
PART ORDER
DEADLINE
RELEASE DATE
•
Pre-order
stage
EFFECTIVE DATE
6 months
Release Date: As of this date the bulletin is released and available on E-Doc. Modification parts
can be ordered. The time period between the
release date and the effective date may vary according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available
on Spare Parts Stock. Modification parts can be
ordered and the application can be performed.
( except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
RELEASE DATE
00 FOREWORD
NOTE
TS-U42 / Rev. 00 / 26.07.13
01 BULLETIN
INFORMATION
01 Bulletin Information
Bulletin Type.......................... Field Fix
Bulletin No............................. TS-U42
Bulletin Reference No........... 700002190
Rev No.................................... 00
Release Date....... ...................26.07.2013
Effective Date...... ................. 26.07.2013
Expiry Date........... ................. 26.07.2013
Vehicle Model........................ TS 30
Flat Rate Code....................... TS-U42
Flat Rate Time........................ 30 Minutes.
SUBJECT
Alternator Bracket (Tensioner Arm) Improvement
SUMMARY
This bulletin is purposed to prevent alternator bracket (Tensioner Arm) failure in TS30
buses.
Prepared by...............Fatih Nasırcı
Approved by..............Osman Dündar
Published by..............Beytullah Onat
Distribution to:
Dealer/Retailer
TS-U42 / Rev. 00 /26.07.13
TEMSA After Sales Team
Authorised Service Centre
TS | 5
02 TOOLS
02 Tools
1.
General.................................................................................................................................................................................................6
2.
Tools......................................................................................................................................................................................................6
1. General
• If work is performed by people who do not have the necessary training to carry out the work or if this information
is handled carelessly or totally ignored, this may result in severe injury and/or death. In addition, serious damage
to the vehicle may occur.
• Always read the safety instructions in full before starting certain operations. The safety instructions stipulate
which aspects must be considered to achieve maximum safety. The information is given that is very important
for health and safety.
• Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools
or parts lying around, keep away from (high-) voltage sources that present a risk of short-circuiting. Always wear
protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the
work. In case of long hair use hairnet.
• Tool list below is a recommended list. It is not a must to use the exact same tools.
2. Tools (Recommended)
DRIVE TOOLS
PHI. HEAD SCREW DRIVER
TORQUE
WRENCH
Torque
Wrench
WRENCHES
AirIMPACT
Tools
IMPACT DRILL
SOCKET
6 | TS
TS-U42 / Rev. 00 / 26.07.13
03 PARTS LIST
03 Parts List
Installed Part List
1
Part No
Part Name
Qty.
RP198127Y
BRACKET, (Tensioner Arm)
ALTERNATOR (TS30)
1
Part No
Part Name
Qty.
RP198115Y
TENSIONER, ALTERNATOR
1
Excluded Part List
1
TS-U42 / Rev. 00 / 26.07.13
TS| 7
04 TECHNICAL
INSTRUCTIONS
04 Technical Instructions
1. Open the engine lid.
Bracket A
RP198115
2. Remove the bracket A (see Photo 1) by
unscrewing the two bolts then unscrew the
bolts which hold the tensioner and remove the
RP198115Y tensioner.
Photo 1
3. Mount the RP198127Y BRACKET, ALTERNATOR (Tensioner Arm) (TS30) and screw the bolts.
Bolt1
Bolt 2
Bolt 3
Bolt 1 and 2: 31,8 Nm (23,5 lb.ft)
Bolt 3 and 4: 120Nm (88,5 lbft)
RP198127
Bolt 4
Photo 2
8 | TS
TS-U42/ Rev. 00 / 26.07.13
05 FLAT RATE
BREAK DOWN
05 Flat Rate Break Down
APPLICATION
Step 1: Preparetion for tools.
TIME
hour
min.
5
Step 2: Dismounting tensioner.
10
Step 3: Mounting new tensioner bracket.
10
Step 4: Belt adjustment.
Total Flat Rate:
TS-U42 / Rev. 00 / 23.01.13
5
30 min.
TS|9
06 AFFECTED
VEHICLE LIST
06 Affected Vehicle List
VIN.
COUNTRY
1
NLTAPLR56C1000001
USA
2
NLTAPLR58C1000002
3
VIN.
COUNTRY
27
NLTAPLR52D1000028
USA
USA
28
NLTAPLR54D1000029
USA
NLTAPLR5XD1000004
USA
29
NLTAPLR50D1000030
USA
4
NLTAPLR51D1000005
USA
30
NLTAPLR52D1000031
USA
5
NLTAPLR53D1000006
USA
31
NLTAPLR54D1000032
USA
6
NLTAPLR55D1000007
USA
32
NLTAPLR56D1000033
USA
7
NLTAPLR57D1000008
USA
33
NLTAPLR58D1000034
USA
8
NLTAPLR59D1000009
USA
34
NLTAPLR5XD1000035
USA
9
NLTAPLR55D1000010
USA
35
NLTAPLR51D1000036
USA
10
NLTAPLR57D1000011
USA
36
NLTAPLR53D1000037
USA
11
NLTAPLR59D1000012
USA
37
NLTAPLR55D1000038
USA
12
NLTAPLR50D1000013
USA
38
NLTAPLR57D1000039
USA
13
NLTAPLR52D1000014
USA
39
NLTAPLR53D1000040
USA
14
NLTAPLR54D1000015
USA
40
NLTAPLR55D1000041
USA
15
NLTAPLR56D1000016
USA
41
NLTAPLR57D1000042
USA
16
NLTAPLR58D1000017
USA
42
NLTAPLR59D1000043
USA
17
NLTAPLR5XD1000018
USA
43
NLTAPLR50D1000044
USA
18
NLTAPLR51D1000019
USA
44
NLTAPLR52D1000045
USA
19
NLTAPLR58D1000020
USA
45
NLTAPLR54D1000046
USA
20
NLTAPLR5XD1000021
USA
46
NLTAPLR56D1000047
USA
21
NLTAPLR51D1000022
USA
47
NLTAPLR58D1000048
USA
22
NLTAPLR53D1000023
USA
48
NLTAPLR5XD1000049
USA
23
NLTAPLR55D1000024
USA
49
NLTAPLR56D1000050
USA
24
NLTAPLR57D1000025
USA
50
NLTAPLR58D1000051
USA
25
NLTAPLR59D1000026
USA
51
NLTAPLR5XD1000052
USA
26
NLTAPLR50D1000027
USA
52
NLTAPLR51D1000053
USA
10 | TS
TS-U42 / Rev. 00 / 26.07.13
COUNTRY
53
NLTAPLR53D1000054
USA
54
NLTAPLR55D1000055
USA
55
NLTAPLR57D1000056
USA
56
NLTAPLR59D1000057
USA
57
NLTAPLR50D1000058
USA
58
NLTAPLR52D1000059
USA
59
NLTAPLR59D1000060
USA
60
NLTAPLR50D1000061
USA
61
NLTAPLR52D1000062
USA
62
NLTAPLR54D1000063
USA
63
NLTAPLR56D1000064
USA
64
NLTAPLR58D1000065
USA
65
NLTAPLR5XD1000066
USA
66
NLTAPLR51D1000067
USA
67
NLTAPLR53D1000068
USA
68
NLTAPLR55D1000069
USA
69
NLTAPLR51D1000070
USA
70
NLTAPLR53D1000071
USA
71
NLTAPLR55D1000072
USA
72
NLTAPLR57D1000073
USA
73
NLTAPLR59D1000074
USA
74
NLTAPLR50D1000075
USA
75
NLTAPLR52D1000076
USA
76
NLTAPLR54D1000077
USA
77
NLTAPLR56D1000078
USA
78
NLTAPLR58D1000079
USA
79
NLTAPLR54D1000080
USA
TS-U42 / Rev. 00 / 26.07.13
06 AFFECTED
VEHICLE LIST
VIN.
TS| 11
Stamp
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