SB-TS-M-61
Service Bulletin Details
Public Details for: SB-TS-M-61
Temsa: information provided regarding the replacement of hydraulic hoses in some buses. *pe
- 2013 - 2012 - 2011 - 2010 - 2009 - 2008 - 2007 -
Models from 2013
| 2013 TEMSA TS35 |
Models from 2012
| 2012 TEMSA TS35 |
Models from 2011
| 2011 TEMSA TS35 |
Models from 2010
| 2010 TEMSA TS35 |
Models from 2009
| 2009 TEMSA TS35 |
Models from 2008
| 2008 TEMSA TS35 |
Models from 2007
| 2007 TEMSA TS35 |
Value in motion SB-10056006-2955 SERVICE BULLETIN TS-M61 contents Contents 00. 01. 02. 03. 04. 05 06. Foreword................................................................................................................................................................................................. 2 Bulletin Information.......................................................................................................................................................................... 5 Tools.......................................................................................................................................................................................................... 6 Part List................................................................................................................................................................................................... 7 Technical Instructions...................................................................................................................................................................... 8 Flat Rate Break Down..................................................................................................................................................................... 13 Vin Range............................................................................................................................................................................................. 14 TS-M61 / Rev. 00 / 09.04.14 TS | 1 00 FOREWORD 00 Foreword 1. 2. 3. General Precautions...................................................................................................................................................................... 3 Symbol List......................................................................................................................................................................................... 3 Before Start of Work..................................................................................................................................................................... 3 3.1. Mechanical Requested Dress Code.................................................................................................................................................. 3 Protect Seats when Mechanics Start Working............................................................................................................................... 3 3.2. 2|TS TS-M61 / Rev. 00 / 09.04.14 Please read the rules in this Section carefully; to avoid the risk of death, injury or property damage. Qualified and trained technicians should use The Service Bulletin. Making repairs or service without the adequate training and using inappropriate tools and equipment may cause injury and could damage the bus. Some of the procedures require specific tools designed for specific purposes, so use the tools mentioned in the manual when necessary. Bus service and repair must be done correctly following the instructions to ensure the safety of the service technician and correct function of the bus. If a part must be replaced, the same part number or an equivalent part should be used. Pay great attention to use a replacement part of good quality. 2. S ymbol List Operating Instructions in this bulletin includes the folowing symbols, warning words and signs: CAUTION This symbol is used in conditions which may cause damage or injury if necessary measures are not taken. WARNING This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are not taken. Danger This symbol is used to indicate danger. Visual Inspection 12 9 This symbol is used to inform the user that a visual inspection is necessary. 3 6 3. Before Start of Work 3.1. Mechanical Requested Dress Code Always wear protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the work. In case of long hair use hairnet. The illustration below shows some of the correct on incorrect clothing that should been worn during work. Sharp edges should be avoided e.g belts, watches, necklaces to prevent catching the vehicle. 1 WARNING Dress correctly to avoid injury and damage to the vehicle. 3.2. Protect Seats When Mechanics Start Working 1. Seats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings. TS-M61 / Rev. 00 / 09.04.14 TS |3 00 foreword 1. G eneral Precautions Definitions M-Type: Application period of this bulletin is 12 months after the date of issue. M type bulletin is used for updates that should be implemented without waiting for customer complaints. Bulletin Types S- Type: Application period of this bulletin is 18 months after the date of issue. S type bulletin is used for Recall Campaigns. Pre-order stage EFFECTIVE DATE EXPIRY DATE Pre-order stage EFFECTIVE DATE RELEASE DATE 18 months 6 months RELEASE DATE • Order stage Order stage 6 months EXPIRY DATE • Pre-order stage PART ORDER DEADLINE Part Order Deadline: Last order date for modification parts. The part orders which will be placed after this date should be approved by Regional Coordinator. Expiry Date: Expiration date for the application. RELEASE DATE Release Date: As of this date the bulletin is released and available on E-Doc. Modification parts can be ordered. The time period between the release date and the effective date may vary according to the procurement lead time. Effective Date: As of this date specified amount of the total modification parts will be available on Spare Parts Stock. Modification parts can be ordered and the application can be performed. ( except non-compliance and safety related campaigns, i.e. S-Type Bulletin) EXPIRY DATE C-Type: Application period of this bulletin is 12 months after the date of issue. C type bulletin is generally used for supplying technical instructions or other type of information to service network. 6 months 6 months PART ORDER DEADLINE • EFFECTIVE DATE Service bulletin expiry dates differ according to service bulletin type. IMportant U-Type : Application period of this bulletin is 12 months after the date of issue. U type bulletin is used for updates that need to be performed upon customer complaints. 4 | TS Order stage 6 months PART ORDER DEADLINE Pre-order stage EFFECTIVE DATE 6 months For reimbursement, all costs of modification should be claimed within 1 month from the application date. EXPIRY DATE • RELEASE DATE 00 Foreword note TS-M61 / Rev. 00 / 09.04.14 01 BULLETIN INFORMATION 01 Bulletin Information Bulletin Type.......................... Field Fix bulletin No............................. TS-M61 bulletin Reference No........... 700002296 Rev No.................................... 00 Release date......................... 09.04.2014 Expiry date............................ 09.04.2015 Vehicle Model........................ TS 35 Flat Rate Code....................... TS-M61 Flat Rate Time.........................40 Min. subject Hydraulic Hose replacement. summary This bulletin explains the steps of replacement of hydraulic hose in TS35 buses. Prepared by...............Serdar Çiloğlu Approved by..............Osman Dündar Published by..............Cahit Ugurses Distribution to: Dealer/Retailer TS-M61 / Rev. 00 / 09.04.14 TEMSA After Sales Team Authorised Service Centre TS | 5 02 tools 02 Tools 1. General.................................................................................................................................................................................................6 2. Tools......................................................................................................................................................................................................6 MANIL ROPE IMPACT WRENCHES 1. General • If work is performed by people who do not have the necessary training to carry out the work or if this information is handled carelessly or totally ignored, this may result in severe injury and/or death. In addition, serious damage to the vehicle may occur. • Always read the safety instructions in full before starting certain operations. The safety instructions stipulate which aspects must be considered to achieve maximum safety. The information is given that is very important for health and safety. • Always work in adequately ventilated rooms with sufficient lighting, free from dirt and clutter. Never leave tools ORQUE WRENCH 200wear Nm IMPACT SOCKET or parts lying around, keep away from (high-) voltage sources that present a risk ofTshort-circuiting. Always protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the work. In case of long hair use hairnet. • Tool list below is a recommended list. It is not a must to use the exact same tools. 2. Tools (Recommended) ADJUSTABLE GRINDERS WRENCH DR T STRIPPING PLIER IMPACT WRENCHES DRIVE T STEEL RULER PHI. HEAD SCREW DRIVER Screw Driver OWrench PEN WRENCH DOUBLE ENDED Open Double Ended Steel Ruler IMPACT WRENCHES HEXAGONAL KEYS 5 ST CHIS IMPACT SOCKET HEXAGONAL KEYS 5 6 | TS TS-M61 / Rev. 00 / 09.04.14 OPEN WRENCH DOUBLE ENDED METER 03 parts lıst 03 Parts List Installed Part List Part No Part Name Qty. Unit 1 9617-43 CLAMP(01370038021, 16-27mm) 4 PC 2 9617-44 CLAMP(01370038026, 20-32mm) 4 PC 3 9630-18Y STEERING SYS. HOSE Ø15 0,321 METER 4 9630-19Y STEERING SYS. HOSE Ø22 0.23 METER Part No Part Name Qty. Unit 1 9617-27 CLAMP(TORRO 16-27/9 C7 W3 WF) 4 PC 2 9617-28 CLAMP(TORRO 20-32/9 C7 W3 WF) 4 PC 3 TH362016Y HYDRAULIC HOSE R6 5/8” TS6388 EN854 0,321 METER 4 TH362022Y HYDRAULIC HOSE R6 22mm TS6388 EN854 0,23 METERW Excluded Parts List TS-M61 / Rev. 00 / 09.04.14 TS| 7 04 technıcal ınstructıons 04 Technical Instructions 1. Open the engine lid. 2.Open the filling cap of the oil tank. Loosen the old lowest clamps (1st. and 2nd.) and drain the hydraulic oil. 3. Loosen all of the old clamps (961727 and 9617-28) and dismount the hydraulic hoses (TH362016Y and TH362022Y). Photo 1 4. Mount the new hydraulic hoses (963018Y and 9630-19Y) and tighten the new clamps (9617-43 and 9617-44) with a torque of 6 Nm . Photo 2 8 | TS 5. 5. Refill the oil tank with hydraulic oil drained in 2nd step. Close the oil filling cap and the engine hood. TS-M61 / Rev. 00 / 09.04.14 05 flat rate break down 05 Flat Rate Break Down APPLICATION Step 1: Preparetion for tools. TIME hour min. 5 Step 2: Loosening the old lowest clamps and draining the hydraulic oil. 10 Step 3: Loosening all of the old clamps and dismounting the old hydraulic hoses. 10 Step 4: Mounting the new hydraulic hoses and tightening the new clamps. 10 Step 5: Refilling the oil tank. Closeing the oil filling cap. Total Flat Rate: TS-M61 / Rev. 00 / 09.04.14 5 40 min. TS|9 06 affected vehıcle lıst 06 Affected Vehicle List VIN. COUNTRY VIN. COUNTRY 1 NLTAPLU50E1000098 USA 29 NLTRPPR71D1000145 USA 2 NLTRPPR70C1000006 USA 30 NLTRPPR71D1000159 USA 3 NLTRPPR70C1000023 USA 31 NLTRPPR71D1000162 USA 4 NLTRPPR70C1000037 USA 32 NLTRPPR72C1000007 USA 5 NLTRPPR70C1000040 USA 33 NLTRPPR72C1000010 USA 6 NLTRPPR70C1000054 USA 34 NLTRPPR72C1000024 USA 7 NLTRPPR70C1000068 USA 35 NLTRPPR72C1000038 USA 8 NLTRPPR70C1000071 USA 36 NLTRPPR72C1000055 USA 9 NLTRPPR70D1000086 USA 37 NLTRPPR72C1000069 USA 10 NLTRPPR70D1000105 USA 38 NLTRPPR72C1000072 USA 11 NLTRPPR70D1000119 USA 39 NLTRPPR72D1000087 USA 12 NLTRPPR70D1000122 USA 40 NLTRPPR72D1000090 USA 13 NLTRPPR70D1000136 USA 41 NLTRPPR72D1000106 USA 14 NLTRPPR70D1000153 USA 42 NLTRPPR72D1000123 USA 15 NLTRPPR70D1000167 USA 43 NLTRPPR72D1000137 USA 16 NLTRPPR70D1000170 USA 44 NLTRPPR72D1000140 USA 17 NLTRPPR71C1000001 USA 45 NLTRPPR72D1000154 USA 18 NLTRPPR71C1000015 USA 46 NLTRPPR72D1000168 USA 19 NLTRPPR71C1000029 USA 47 NLTRPPR72D1000171 USA 20 NLTRPPR71C1000032 USA 48 NLTRPPR73B1000001 USA 21 NLTRPPR71C1000063 USA 49 NLTRPPR73C1000002 USA 22 NLTRPPR71C1000077 USA 50 NLTRPPR73C1000016 USA 23 NLTRPPR71C1000080 USA 51 NLTRPPR73C1000033 USA 24 NLTRPPR71C1000094 USA 52 NLTRPPR73C1000064 USA 25 NLTRPPR71D1000100 USA 53 NLTRPPR73C1000078 USA 26 NLTRPPR71D1000114 USA 54 NLTRPPR73C1000081 USA 27 NLTRPPR71D1000128 USA 55 NLTRPPR73C1000095 USA 28 NLTRPPR71D1000131 USA 56 NLTRPPR73D1000082 USA 10 | TS TS-M61 / Rev. 00 / 09.04.14 COUNTRY 57 NLTRPPR73D1000101 USA 58 NLTRPPR73D1000115 59 VIN. COUNTRY 93 NLTRPPR75D1000164 USA USA 94 NLTRPPR76C1000009 USA NLTRPPR73D1000129 USA 95 NLTRPPR76C1000012 USA 60 NLTRPPR73D1000132 USA 96 NLTRPPR76C1000026 USA 61 NLTRPPR73D1000146 USA 97 NLTRPPR76C1000057 USA 62 NLTRPPR73D1000163 USA 98 NLTRPPR76C1000060 USA 63 NLTRPPR74C1000008 USA 99 NLTRPPR76C1000074 USA 64 NLTRPPR74C1000011 USA 100 NLTRPPR76C1000091 USA 65 NLTRPPR74C1000025 USA 101 NLTRPPR76D1000089 USA 66 NLTRPPR74C1000039 USA 102 NLTRPPR76D1000108 USA 67 NLTRPPR74C1000056 USA 103 NLTRPPR76D1000111 USA 68 NLTRPPR74C1000073 USA 104 NLTRPPR76D1000125 USA 69 NLTRPPR74D1000088 USA 105 NLTRPPR76D1000139 USA 70 NLTRPPR74D1000107 USA 106 NLTRPPR76D1000142 USA 71 NLTRPPR74D1000110 USA 107 NLTRPPR76D1000156 USA 72 NLTRPPR74D1000124 USA 108 NLTRPPR76D1000173 USA 73 NLTRPPR74D1000138 USA 109 NLTRPPR77C1000004 USA 74 NLTRPPR74D1000141 USA 110 NLTRPPR77C1000018 USA 75 NLTRPPR74D1000155 USA 111 NLTRPPR77C1000021 USA 76 NLTRPPR74D1000169 USA 112 NLTRPPR77C1000035 USA 77 NLTRPPR74D1000172 USA 113 NLTRPPR77C1000052 USA 78 NLTRPPR75C1000003 USA 114 NLTRPPR77C1000066 USA 79 NLTRPPR75C1000017 USA 115 NLTRPPR77D1000084 USA 80 NLTRPPR75C1000020 USA 116 NLTRPPR77D1000098 USA 81 NLTRPPR75C1000034 USA 117 NLTRPPR77D1000103 USA 82 NLTRPPR75C1000051 USA 118 NLTRPPR77D1000117 USA 83 NLTRPPR75C1000065 USA 119 NLTRPPR77D1000120 USA 84 NLTRPPR75C1000079 USA 120 NLTRPPR77D1000134 USA 85 NLTRPPR75C1000096 USA 121 NLTRPPR77D1000148 USA 86 NLTRPPR75D1000083 USA 122 NLTRPPR77D1000151 USA 87 NLTRPPR75D1000097 USA 123 NLTRPPR77D1000165 USA 88 NLTRPPR75D1000102 USA 124 NLTRPPR78C1000013 USA 89 NLTRPPR75D1000116 USA 125 NLTRPPR78C1000027 USA 90 NLTRPPR75D1000133 USA 126 NLTRPPR78C1000030 USA 91 NLTRPPR75D1000147 USA 127 NLTRPPR78C1000058 USA 92 NLTRPPR75D1000150 USA 128 NLTRPPR78C1000061 USA TS-M61 / Rev. 00 / 09.04.14 06 affected vehıcle lıst VIN. TS| 11 06 affected vehıcle lıst VIN. COUNTRY VIN. COUNTRY 129 NLTRPPR78C1000075 USA 165 NLTRPPR7XD1000161 USA 130 NLTRPPR78C1000092 USA 166 NLTRPPU70E1000016 USA 131 NLTRPPR78D1000109 USA 167 NLTRPPU70E1000209 USA 132 NLTRPPR78D1000112 USA 168 NLTRPPU70E1000212 USA 133 NLTRPPR78D1000126 USA 169 NLTRPPU70E1000243 USA 134 NLTRPPR78D1000143 USA 170 NLTRPPU70E1000257 USA 135 NLTRPPR78D1000157 USA 171 NLTRPPU70E1000260 USA 136 NLTRPPR78D1000160 USA 172 NLTRPPU71E1000008 USA 137 NLTRPPR79C1000005 USA 173 NLTRPPU71E1000011 USA 138 NLTRPPR79C1000019 USA 174 NLTRPPU71E1000025 USA 139 NLTRPPR79C1000022 USA 175 NLTRPPU71E1000204 USA 140 NLTRPPR79C1000036 USA 176 NLTRPPU71E1000218 USA 141 NLTRPPR79C1000053 USA 177 NLTRPPU71E1000221 USA 142 NLTRPPR79C1000067 USA 178 NLTRPPU71E1000235 USA 143 NLTRPPR79C1000070 USA 179 NLTRPPU71E1000249 USA 144 NLTRPPR79D1000085 USA 180 NLTRPPU71E1000252 USA 145 NLTRPPR79D1000099 USA 181 NLTRPPU72D1000002 USA 146 NLTRPPR79D1000104 USA 182 NLTRPPU72E1000017 USA 147 NLTRPPR79D1000118 USA 183 NLTRPPU72E1000020 USA 148 NLTRPPR79D1000121 USA 184 NLTRPPU72E1000213 USA 149 NLTRPPR79D1000135 USA 185 NLTRPPU72E1000227 USA 150 NLTRPPR79D1000149 USA 186 NLTRPPU72E1000230 USA 151 NLTRPPR79D1000152 USA 187 NLTRPPU72E1000244 USA 152 NLTRPPR79D1000166 USA 188 NLTRPPU72E1000258 USA 153 NLTRPPR7XC1000014 USA 189 NLTRPPU72E1000261 USA 154 NLTRPPR7XC1000028 USA 190 NLTRPPU73E1000009 USA 155 NLTRPPR7XC1000031 USA 191 NLTRPPU73E1000012 USA 156 NLTRPPR7XC1000059 USA 192 NLTRPPU73E1000026 USA 157 NLTRPPR7XC1000062 USA 193 NLTRPPU73E1000205 USA 158 NLTRPPR7XC1000076 USA 194 NLTRPPU73E1000219 USA 159 NLTRPPR7XC1000093 USA 195 NLTRPPU73E1000236 USA 160 NLTRPPR7XD1000113 USA 196 NLTRPPU73E1000253 USA 161 NLTRPPR7XD1000127 USA 197 NLTRPPU74D1000003 USA 162 NLTRPPR7XD1000130 USA 198 NLTRPPU74E1000018 USA 163 NLTRPPR7XD1000144 USA 199 NLTRPPU74E1000021 USA 164 NLTRPPR7XD1000158 USA 200 NLTRPPU74E1000200 USA 12 | TS TS-M61 / Rev. 00 / 09.04.14 VIN. COUNTRY 201 NLTRPPU74E1000214 USA 202 NLTRPPU74E1000228 203 COUNTRY 237 NLTRPPU79E1000242 USA USA 238 NLTRPPU7XD1000006 USA NLTRPPU74E1000231 USA 239 NLTRPPU7XE1000007 USA 204 NLTRPPU74E1000245 USA 240 NLTRPPU7XE1000010 USA 205 NLTRPPU74E1000259 USA 241 NLTRPPU7XE1000203 USA 206 NLTRPPU75E1000013 USA 242 NLTRPPU7XE1000217 USA 207 NLTRPPU75E1000206 USA 243 NLTRPPU7XE1000220 USA 208 NLTRPPU75E1000237 USA 244 NLTRPPU7XE1000234 USA 209 NLTRPPU75E1000240 USA 245 NLTRPPU7XE1000248 USA 210 NLTRPPU75E1000254 USA 246 NLTRPPU7XE1000251 USA 211 NLTRPPU75E1000268 USA 212 NLTRPPU76D1000004 USA 213 NLTRPPU76E1000019 USA 214 NLTRPPU76E1000201 USA 215 NLTRPPU76E1000215 USA 216 NLTRPPU76E1000229 USA 217 NLTRPPU76E1000232 USA 218 NLTRPPU76E1000246 USA 219 NLTRPPU77E1000014 USA 220 NLTRPPU77E1000207 USA 221 NLTRPPU77E1000210 USA 222 NLTRPPU77E1000238 USA 223 NLTRPPU77E1000241 USA 224 NLTRPPU77E1000269 USA 225 NLTRPPU78D1000005 USA 226 NLTRPPU78E1000202 USA 227 NLTRPPU78E1000216 USA 228 NLTRPPU78E1000233 USA 229 NLTRPPU78E1000247 USA 230 NLTRPPU78E1000250 USA 231 NLTRPPU78E1000264 USA 232 NLTRPPU79E1000001 USA 233 NLTRPPU79E1000015 USA 234 NLTRPPU79E1000208 USA 235 NLTRPPU79E1000211 USA 236 NLTRPPU79E1000239 USA TS-M61 / Rev. 00 / 09.04.14 06 affected vehıcle lıst VIN. 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