SB-TS-M77

SERVICE BULLETIN
SB-10056629-9969
Bulletin Type...…:
M
Bulletin No…..…:
TS-M77
Bulletin Name..…:
Ventilation Hose Installation
SUBJECT : Vent Hose Installation
SUMMARY : This bulletin explains the vent hose
installation.
NHTSA #...........:
Bulletin Ref.No…:
700002379
Release Date……:
15.07.2014
Bulletin Responsible…………..:Hakan GÖRGÜN
Expiry Date……..:
15.07.2015
Published by & Approved by... :Süleyman Uğurses
Vehicle Model….:
TS35
Flat Rate Code….:
TS-M77
Flat Rate Time….:
30 min
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and actuators) if they are less
than 20 inches away from the chassis part to be welded or the earth terminal of the welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and temperatures
higher than 70°.
• The contact switch must not be in the accessory or contact position. The contact key should be removed.
• Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made between chassis, engine
and cab.
TS-M77 1 / 11
SERVICE BULLETIN
Service bulletin expiry dates differ according to service
bulletin type.
Definitions
Release Date: As of this date the bulletin is released
and available on E-Doc. Modification parts can be
ordered. The time period between the release date
and the effective date may vary according to the
procurement lead time.
Effective Date: As of this date specified amount of the
total modification parts will be available on Spare
Parts Stock. Modification parts can be ordered and the
application can be performed. ( except noncompliance and safety related campaigns, i.e. S-Type
Bulletin)
Part Order Deadline: Last order date for modification
parts. The part orders which will be placed after this
date should be approved by Regional Coordinator.
Expiry Date: Expiration date for the application.
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is used
for updates that need to be performed upon
customer complaints.
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical instructions or
other type of information to service network.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is used
for updates that should be implemented without
waiting for customer complaints.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin is
used for Recall Campaigns.
TS-M77 2 / 11
SERVICE BULLETIN
Parts List
INSTALLED PARTS LIST
1
2
3
4
5
PART NO
NK213125
BKSG1-3220C
TC386109Y
TC398915Y
BW302504009D
PART NAME
MANG. SIL200 Ø25X3000
CLIPS, RSGU 1. 32/20 W1
BOLT M6x1x20
BAND CABLE
CLAMP, BAND, T25-40,9mm
Qty.
59”
2
2
4
2
UNIT OF MEASURE
Inch
Piece
Piece
Piece
Piece
Technical Instructions
1. Open the fuel tank door to have
the access the ventilation valves
2. The hose will be connected to the
ventilation valve outlet on the tank
3. The hose, NK213125 will be used
for this application. It will be
directed as shown.
4. Note that , the hose should be
routed always on the top level as
much as possible.
TS-M77 3 / 11
SERVICE BULLETIN
5. Mount the to the ventilation valve
outlet on the tank by using clamp
(BW302504009D).
6. Hole cutting operation must be
performed with the diameter 1,38”.
TS-M77 4 / 11
SERVICE BULLETIN
7. Hose should be clamped to the
chassis wall as shown in the pictures.
TS-M77 5 / 11
SERVICE BULLETIN
Flat Rate Break Down
APPLICATION
Vehicle Preparation
Vent Hose Installation
TOTAL
TIME
5 min
25 min
30 min.
TS-M77 6 / 11
SERVICE BULLETIN
Affected Vehicle List
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NLTRPPN7L01010002
NLTRPPN7981000003
NLTRPPN7081000004
NLTRPPN7091000005
NLTRPPN7291000006
NLTRPPN7491000007
NLTRPPN7691000008
NLTRPPN7891000009
NLTRPPN7491000010
NLTRPPN7691000011
NLTRPPN7191000014
NLTRPPN78A1000015
NLTRPPN7591000016
NLTRPPN7791000017
NLTRPPN7891000012
NLTRPPN7X91000013
NLTRPPN7991000018
NLTRPPN7091000019
NLTRPPN77A1000023
NLTRPPN7891000026
NLTRPPN7X91000030
NLTRPPN76A1000031
NLTRPPN7391000032
NLTRPPN71A1000034
NLTRPPN7991000035
NLTRPPN77A1000037
NLTRPPN7491000038
NLTRPPN70A1000039
NLTRPPN73A1000049
NLTRPPN75A1000053
NLTRPPN79A1000055
NLTRPPN74A1000061
NLTRPPN71A1000065
NLTRPPN75A1000067
NLTRPPN77A1000068
NLTRPPN75A1000070
NLTRPPN79A1000072
NLTRPPN73A1000021
NLTRPPN75A1000022
NLTRPPN79A1000024
NLTRPPN70A1000025
NLTRPPN74A1000027
NLTRPPN78A1000029
NLTRPPN75A1000036
NLTRPPN77A1000040
USA
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NLTRPPN79A1000041
NLTRPPN70A1000042
NLTRPPN72A1000043
NLTRPPN74A1000044
NLTRPPN76A1000045
NLTRPPN78A1000046
NLTRPPN7XA1000047
NLTRPPN71A1000048
NLTRPPN7XA1000050
NLTRPPN71A1000051
NLTRPPN73A1000052
NLTRPPN77A1000054
NLTRPPN70A1000056
NLTRPPN72A1000057
NLTRPPN74A1000058
NLTRPPN78A1000063
NLTRPPN73A1000066
NLTRPPN79A1000069
NLTRPPN77A1000071
NLTRPPN71A1000020
NLTRPPN76A1000059
NLTRPPN76A1000062
NLTRPPN7XA1000064
NLTRPPN76A1000028
NLTRPPN72A1000060
NLTRPPN7XA1000033
NLTRPPP71A1000001
NLTRPPR73B1000001
NLTRPPP73A1000002
NLTRPPP75A1000003
NLTRPPP77A1000004
NLTRPPP79A1000005
NLTRPPP70A1000006
NLTRPPP72A1000007
NLTRPPP74A1000008
NLTRPPP76A1000009
NLTRPPP72A1000010
NLTRPPP74A1000011
NLTRPPR75B1000002
NLTRPPR77B1000003
NLTRPPR79B1000004
NLTRPPR70B1000005
NLTRPPR72B1000006
NLTRPPR74B1000007
NLTRPPR76B1000008
USA
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NLTRPPR78B1000009
NLTRPPR74B1000010
NLTRPPR76B1000011
NLTRPPR72C1000041
NLTRPPR74C1000042
NLTRPPR76C1000043
NLTRPPR78C1000044
NLTRPPR7XC1000045
NLTRPPR71C1000046
NLTRPPR75C1000048
NLTRPPR77C1000049
NLTRPPR73C1000050
NLTRPPR73C1000047
NLTRPPR71C1000001
NLTRPPR75C1000003
NLTRPPR77C1000004
NLTRPPR79C1000005
NLTRPPR70C1000006
NLTRPPR72C1000007
NLTRPPR74C1000008
NLTRPPR76C1000009
NLTRPPR72C1000010
NLTRPPR76C1000012
NLTRPPR74C1000011
NLTRPPR78C1000013
NLTRPPR7XC1000014
NLTRPPR71C1000015
NLTRPPR73C1000016
NLTRPPR75C1000017
NLTRPPR77C1000018
NLTRPPR79C1000019
NLTRPPR75C1000020
NLTRPPR77C1000021
NLTRPPR79C1000022
NLTRPPR70C1000023
NLTRPPR72C1000024
NLTRPPR76C1000026
NLTRPPR74C1000025
NLTRPPR78C1000027
NLTRPPR7XC1000028
NLTRPPR71C1000029
NLTRPPR78C1000030
NLTRPPR73C1000002
NLTRPPR7XC1000031
NLTRPPR71C1000032
USA
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NLTRPPR73C1000033
NLTRPPR75C1000034
NLTRPPR77C1000035
NLTRPPR79C1000036
NLTRPPR70C1000037
NLTRPPR72C1000038
NLTRPPR74C1000039
NLTRPPR70C1000040
NLTRPPR75C1000051
NLTRPPR77C1000052
NLTRPPR79C1000053
NLTRPPR70C1000054
NLTRPPR72C1000055
NLTRPPR74C1000056
NLTRPPR76C1000057
NLTRPPR78C1000058
NLTRPPR7XC1000059
NLTRPPR76C1000060
NLTRPPR78C1000061
NLTRPPR7XC1000062
NLTRPPR71C1000063
NLTRPPR73C1000064
NLTRPPR75C1000065
NLTRPPR77C1000066
NLTRPPR79C1000067
NLTRPPR70C1000068
NLTRPPR72C1000069
NLTRPPR79C1000070
NLTRPPR70C1000071
NLTRPPR72C1000072
NLTRPPR74C1000073
NLTRPPR76C1000074
NLTRPPR78C1000075
NLTRPPR7XC1000076
NLTRPPR71C1000077
NLTRPPR73C1000078
NLTRPPR75C1000079
NLTRPPR71C1000080
NLTRPPR76C1000091
NLTRPPR78C1000092
NLTRPPR73C1000081
NLTRPPR73D1000082
NLTRPPR75D1000083
NLTRPPR77D1000084
NLTRPPR79D1000085
USA
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NLTRPPR70D1000086
NLTRPPR72D1000087
NLTRPPR74D1000088
NLTRPPR76D1000089
NLTRPPR72D1000090
NLTRPPR7XC1000093
NLTRPPR71C1000094
NLTRPPR73C1000095
NLTRPPR75C1000096
NLTRPPR75D1000097
NLTRPPR77D1000098
NLTRPPR79D1000099
NLTRPPR71D1000100
NLTRPPR73D1000101
NLTRPPR75D1000102
NLTRPPR77D1000103
NLTRPPR72D1000106
NLTRPPR79D1000104
NLTRPPR70D1000105
NLTRPPR74D1000107
NLTRPPR75D1000116
NLTRPPR77D1000117
NLTRPPR79D1000118
NLTRPPR70D1000119
NLTRPPR77D1000120
NLTRPPR79D1000121
NLTRPPR70D1000122
NLTRPPR72D1000123
NLTRPPR76D1000108
NLTRPPR78D1000109
NLTRPPR74D1000110
NLTRPPR76D1000111
NLTRPPR78D1000112
NLTRPPR7XD1000113
NLTRPPR71D1000114
NLTRPPR73D1000115
NLTRPPR74D1000124
NLTRPPR76D1000125
NLTRPPR7XD1000127
NLTRPPR71D1000128
NLTRPPR78D1000126
NLTRPPU79E1000001
NLTRPPR73D1000129
NLTRPPR7XD1000130
NLTRPPR71D1000131
USA
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NLTRPPR73D1000132
NLTRPPR75D1000133
NLTRPPR77D1000134
NLTRPPR79D1000135
NLTRPPR70D1000136
NLTRPPR72D1000137
NLTRPPR74D1000138
NLTRPPR76D1000142
NLTRPPR76D1000139
NLTRPPR72D1000140
NLTRPPR74D1000141
NLTRPPR78D1000143
NLTRPPR7XD1000144
NLTRPPR71D1000145
NLTRPPR73D1000146
NLTRPPR75D1000147
NLTRPPR77D1000148
NLTRPPR79D1000149
NLTRPPR75D1000150
NLTRPPR77D1000151
NLTRPPR79D1000152
NLTRPPR70D1000153
NLTRPPR72D1000154
NLTRPPR74D1000155
NLTRPPR76D1000156
NLTRPPR78D1000157
NLTRPPR7XD1000158
NLTRPPU72D1000002
NLTRPPR71D1000159
NLTRPPR78D1000160
NLTRPPR7XD1000161
NLTRPPR71D1000162
NLTRPPR73D1000163
NLTRPPR75D1000164
NLTRPPR77D1000165
NLTRPPR79D1000166
NLTRPPR70D1000167
NLTRPPR72D1000168
NLTRPPU74D1000003
NLTRPPR74D1000169
NLTRPPR70D1000170
NLTRPPR72D1000171
NLTRPPR74D1000172
NLTRPPR76D1000173
NLTRPPU76D1000004
USA
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NLTRPPU78D1000005
NLTRPPU7XD1000006
NLTRPPU72E1000017
NLTRPPU74E1000018
NLTRPPU76E1000019
NLTRPPU72E1000020
NLTRPPU74E1000021
NLTRPPU76E1000022
NLTRPPU78E1000023
NLTRPPU7XE1000024
NLTRPPU71E1000025
NLTRPPU73E1000026
NLTRPPU74E1000200
NLTRPPU76E1000201
NLTRPPU78E1000202
NLTRPPU7XE1000203
NLTRPPU71E1000204
NLTRPPU73E1000205
NLTRPPU75E1000206
NLTRPPU77E1000207
NLTRPPU79E1000208
NLTRPPU70E1000209
NLTRPPU77E1000210
NLTRPPU79E1000211
NLTRPPU70E1000212
NLTRPPU72E1000213
NLTRPPU74E1000214
NLTRPPU7XE1000007
NLTRPPU71E1000008
NLTRPPU73E1000009
NLTRPPU7XE1000010
NLTRPPU71E1000011
NLTRPPU73E1000012
NLTRPPU75E1000013
NLTRPPU77E1000014
NLTRPPU79E1000015
NLTRPPU70E1000016
NLTRPPU76E1000215
NLTRPPU78E1000216
NLTRPPU7XE1000217
NLTRPPU73E1000222
NLTRPPU77E1000224
NLTRPPU75E1000223
NLTRPPU79E1000225
NLTRPPU70E1000226
USA
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NLTRPPU72E1000227
NLTRPPU74E1000228
NLTRPPU76E1000229
NLTRPPU72E1000230
NLTRPPU74E1000231
NLTRPPU76E1000232
NLTRPPU78E1000233
NLTRPPU7XE1000234
NLTRPPU71E1000235
NLTRPPU79E1000239
NLTRPPU73E1000236
NLTRPPU75E1000237
NLTRPPU77E1000238
NLTRPPU75E1000240
NLTRPPU77E1000241
NLTRPPU79E1000242
NLTRPPU70E1000243
NLTRPPU72E1000244
NLTRPPU74E1000245
NLTRPPU76E1000246
NLTRPPU78E1000247
NLTRPPU71E1000218
NLTRPPU73E1000219
NLTRPPU7XE1000220
NLTRPPU71E1000221
NLTRPPU7XE1000248
NLTRPPU71E1000249
NLTRPPU78E1000250
NLTRPPU7XE1000251
NLTRPPU71E1000252
NLTRPPU73E1000253
NLTRPPU75E1000254
NLTRPPU77E1000255
NLTRPPU79E1000256
NLTRPPU70E1000257
NLTRPPU72E1000258
NLTRPPU74E1000259
NLTRPPU70E1000260
NLTRPPU72E1000261
NLTRPPU74E1000262
NLTRPPU76E1000263
NLTRPPU78E1000264
NLTRPPU7XE1000265
NLTRPPU71E1000266
NLTRPPU73E1000267
USA
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NLTRPPU75E1000268
NLTRPPU77E1000269
NLTRPPU73E1000270
NLTRPPU75E1000271
NLTRPPU77E1000272
NLTRPPU79E1000273
NLTRPPU70E1000274
USA
USA
USA
USA
USA
USA
USA
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369
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374
NLTRPPU72E1000275
NLTRPPU74E1000276
NLTRPPU76E1000277
NLTRPPU78E1000278
NLTRPPU7XE1000279
NLTRPPU75F1000286
NLTRPPU77F1000287
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TS-M77 11 / 11