TSB-23-15-32
Service Bulletin Details
Public Details for: TSB-23-15-32
Audi: some vehicles experiencing malfunction indicator lamp (mil) being on or rough running or fail to start due to high pressure fuel pump having metallic particles. Model 2009-12 a3, q7. *pe updated 10/15/15. *pe
Models from 2012
2012 AUDI A3 |
2012 AUDI Q7 |
Models from 2011
2011 AUDI A3 |
2011 AUDI Q7 |
Models from 2010
2010 AUDI A3 |
2010 AUDI Q7 |
Models from 2009
2009 AUDI Q7 |
Audi of America, Inc. CSC-10058575-3730 Audi of America, Inc. 3800 Hamlin Rd. Auburn Hills, MI 48326 www.audiusa.comVehicle Identification Number: Subject: Warranty Extension for High-Pressure Fuel Pump Certain 2009-2012 Model Year Audi Q7 TDI® Clean Diesel Engine Vehicles Dear Audi Owner: As part of Audi’s ongoing commitment to customer satisfaction, we are informing you of our decision to extend the warranty for the high-pressure fuel pump (HPFP) in your TDI® Clean Diesel engine vehicle under specific conditions to 10 years or 120,000 miles, whichever occurs first, from the vehicle's original in-service date. The vehicle's original in-service date is defined as the date the vehicle was delivered to either the original purchaser or the original lessee; or if the vehicle was first placed in service as a "demonstrator" or "company" car, on the date such vehicle was first placed in service. Should you ever sell the vehicle, this warranty extension is fully transferable to subsequent owners. Please keep this letter with your Warranty booklet and deliver it to any new owner, along with the owner’s manual. This warranty extension covers the diagnosis and replacement of the high-pressure fuel pump only if the correct, uncontaminated fuel is present in your vehicle. As part of diagnosing a vehicle with a suspected high-pressure fuel pump issue, your dealer will analyze a fuel sample from the vehicle to determine if the correct, uncontaminated fuel is present. Upon confirmation of the correct, uncontaminated fuel, the high-pressure fuel pump will be replaced at no cost to you, as long as the vehicle remains within the time and mileage limit of this warranty extension. If analysis shows incorrect or contaminated fuel, the vehicle will not have coverage under this extension. Additionally, this warranty extension will not cover: Any damage or malfunctions caused by the installation of non-factory components intended to modify the engine and/or allow the vehicle to run on a non-commercially manufactured “alternate” fuel. Other conditions unrelated to a faulty high-pressure fuel pump that may cause the MIL and/or glow plug light to illuminate. These conditions may require repairs that are needed for proper diagnosis of the underlying condition. Any repairs that are (1) necessary for proper diagnosis of these other conditions or (2) required to bring the vehicle’s emission system up to factory specifications are not covered by this warranty extension. Alterations, damage or malfunctions caused by outside influence, such as damage due to an accident, or vehicle misuse or neglect as well as repairs that are (1) necessary for AUDI HPFP Q72015 proper diagnosis of these other conditions or (2) required to bring the vehicle up to factory specifications is not covered by this warranty extension. Lease Vehicles & Address Changes If you are the lessor and registered owner of the vehicle identified in this warranty extension, please forward this information immediately via first-class mail to the lessee within ten (10) days of receipt of this notification. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid owner reply card and mail it to us so we can update our records. Reimbursement of Expenses If you have previously paid for replacement of a faulty high-pressure fuel pump, please refer to the enclosed form that explains how to request reimbursement. We are pleased to offer this extended warranty and thank you for your continued loyalty! Sincerely, Audi Customer Protection SB-10058575-3730 Technical Service Bulletin 23 MIL on, no start or rough running (DTCs P0087, P0088, P0191) 23 15 33 2040752/2 June 26, 2015. Supersedes Technical Service Bulletin Group 23 number 15-32 dated June 22, 2015 for reasons listed below. Model(s) Year VIN Range Vehicle-Specific Equipment Q7 2009 - 2012 All TDI clean diesel A3 2010 - 2012 All TDI clean diesel Condition REVISION HISTORY Revision Date Purpose 2 - Revised Service (Updated instructions for ordering fuel sample kit) 1 6/22/2015 Initial publication • MIL on. • Vehicle either runs roughly or does not start. • One or more of the following DTCs is stored in the engine control module (ECM), J623 (address word 01): • DTC P0087 (Fuel rail/system pressure - too low) • DTC P0088 (Fuel rail/system pressure - too high) • DTC P0191 (Fuel rail pressure sensor “A” circuit range/performance) Technical Background Metallic particles in the high pressure fuel pump may cause the condition. Production Solution Not applicable. © 2015 Audi of America, Inc. Page 1 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Service Note: Before proceeding, perform all GFF diagnostic procedures and check all components to determine a root cause of the condition, including testing supply pressure to the high pressure fuel pump (low pressure side) and checking for internal leakage from the injectors and N276 pressure regulating valve. If no root cause can be found, use the following procedure to check for metallic particles in the high pressure fuel pump. Initial diagnosis of high pressure fuel pump: 1. Prepare to remove the N290 fuel metering valve by first cleaning the area around the valve then drying the area using compressed air (Figure 1). All debris must be removed from the area to ensure that no debris enters the fuel system and causes damage. More information is available in the Elsa Repair Manual at Engine>>Fuel Supply System>>General Repair Information>>Clean Working Conditions. Figure 1. Area surrounding N290 fuel metering valve. 2. Remove the N290 fuel metering valve, and inspect both the valve and valve bore for metallic particles (Figure 2). Figure 2. N290 fuel metering valve and valve bore shown with and without metallic particles. © 2015 Audi of America, Inc. Page 2 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 3. If metallic particles are found: • This bulletin applies. • The high pressure fuel pump and major components of the fuel system will need to be replaced. Proceed to the next section for instructions. If metallic particles are not found: • This bulletin does not apply. • Reinstall the N290 fuel metering valve using light pressure. Before reinstalling, ensure that the valve is free of contaminates. • Install and hand-tighten both M5 fasteners, ensuring that the threads are clean and dry (pre-tighten to 2 Nm, then to 6.5 - 7 Nm). Figure 3. N290 fuel metering valve O-rings. Note: Before reinstalling the N290 fuel metering valve, check the O-rings for damage (Figure 3). If any damage is found, the high fuel pressure pump must be replaced outside of this bulletin. To prevent damage to the O-rings during reinstallation of the valve, lubricate the O-rings with diesel fuel. © 2015 Audi of America, Inc. Page 3 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Fuel sampling and analysis: Before any repairs are performed, a fuel sample must be taken and analyzed. 1. Order the fuel sample kit (part number LQ1LKIT) from the Compliance Label Ordering Portal under Service in AccessAudi (Figure 4). • A valid extension VIN must be used to order the kit. • The fuel sample kit will be sent to the dealership within one business day (note that dealerships in Alaska and Hawaii will be contacted by Audi of America with further instructions after the kit is ordered). • The fuel sample kit contains a prepaid shipping label, all necessary packaging and instructions for sending the sample to a designated test facility. • Test results will be provided to the dealership within three days of receipt of the sample. Figure 4. Compliance Label Ordering Portal. 2. Review the test results. The results will be marked “PASS” or “FAIL” in the comments section of the certificate of analysis (Figure 5 and Figure 6). Figure 5. Example of a clean fuel sample analysis. © 2015 Audi of America, Inc. Page 4 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Figure 6. Example of a contaminated fuel sample analysis. 3. See Warranty Extension Bulletin AWA-15-05 for details regarding high pressure fuel pump coverage eligibility. Tip: Remember to include the fuel sample kit number in the repair order comments. © 2015 Audi of America, Inc. Page 5 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin High pressure fuel pump replacement and fuel system repair: Before proceeding, check ElsaPro for the latest information and detailed instructions for removal and replacement of the components listed in this TSB. 1. Use suction pump VAS5226 to clean the fuel delivery unit and fuel tank. 2. Fill the fuel tank with five liters of fresh diesel fuel. 3. Use suction pump VAS5226 to completely drain the fuel tank. 4. Replace the in-tank fuel pump. 5. Flush the fuel lines (both feed and return) from the fuel tank to the bulk head, using either mineral spirits or brake cleaner with compressed air. Alternate from both ends of the lines while using a screen to catch any debris that may still be in the line. Verify that all metal is removed from both lines before proceeding. 6. Following the instructions in the Elsa repair manual, replace the following components: • High pressure fuel pump • High pressure fuel lines • Fuel rail (with both sensors included) • All fuel injectors • Fuel return lines (overflow oil lines) • Fuel filter • Fuel filter housing • Auxiliary fuel pump 7. After replacements are complete, fuel the vehicle. 8. Ensure that the fuel injector return line is properly seated and sealed. 9. Using the VAS tester, perform the “Vent Fuel System” Guided Function. See the Elsa repair manual at Engine>>Fuel Supply System>>20 Fuel Supply>>Fuel System, Bleeding for additional information. Tip: If the test plan is unavailable through Guided Functions, switch to Self Diagnosis>>Engine Electronics>>Basic Settings>>35, and perform the basic settings three times consecutively. For UDS vehicles, perform basic settings for initial fueling. 10. Once the repairs are complete, test drive the vehicle. 11. Inspect for fuel seepage at the fuel injector return line connector. If seepage is found, the condition must be corrected. © 2015 Audi of America, Inc. Page 6 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Warranty Claim Type: Use applicable claim type. If vehicle is outside any warranty, this Technical Service Bulletin is informational only. Service Number: 2374 Damage Code: 0010 Labor Operations: For Q7: Fuel system bleed 2003 0750 10 TU Fuel tank cleaned 2010 2999 50 TU Diesel fuel filter remove and install 2034 1900 40 TU Supply line cleaned 2038 2999 10 TU Return line cleaned 2039 2999 10 TU Sending unit remove and install 2066 2000 190 TU Fuel rail remove and install 2373 2047 130 TU Injectors remove and install 2340 2047 340 TU High pressure pump replace 2374 1947 220 TU Online fuel analysis 2374 0199 20 TU Fuel system bleed 2003 0750 10 TU Fuel tank cleaned 2010 2999 50 TU Diesel fuel filter remove and install 2034 1951 20 TU Supply line cleaned 2038 2999 10 TU Return line cleaned 2039 2999 10 TU Sending unit remove and install 2066 1900 110 TU Fuel pump (aux) remove and install 2066 1902 50 TU Fuel rail remove and install 2373 1912 110 TU Injectors remove and install 2340 2012 220 TU Toothed belt remove and reinstall 1524 1912 190 TU For A3: © 2015 Audi of America, Inc. Page 7 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Diagnostic Time: High pressure pump replace 2374 1962 70 TU Online fuel analysis 2374 0199 20 TU GFF 0150 0000 Time stated on diagnostic protocol (Q7: Max 80 TU) (A3: Max 70 TU) Road test prior to service procedure No allowance 0 TU Road test after service procedure 0121 0004 10 TU Technical diagnosis at dealer’s discretion (Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance details) Claim Comment: As per TSB #2040752/2 All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty. © 2015 Audi of America, Inc. Page 8 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Required Parts and Tools For A3: Part Number Part Description Quantity 03L130755A High pressure fuel pump 1 03L130321 Fuel line 1 03L130089 Fuel rail (sensors) 1 03L130277A Fuel injector 4 059130519 Seal ring (Fuel injector) 4 WHT000884 O-ring (Fuel injector) 4 03L130301 Pressure pipe 4 059130216C Tensioning plate (Injector) 4 3C0127400C Fuel filter/housing 1 1K0130307BH Fuel line 1 03L201360G Fuel line 1 1K0130295AJ Fuel line 1 1K0130307BK Fuel line 1 5N0130307J Fuel line 1 5N0906129B Auxiliary fuel pump 1 03L130301R 03L130301B 03L130301C © 2015 Audi of America, Inc. Page 9 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin FOR Q7: Part Number Part Description Quantity 059130755BT High pressure fuel pump 1 059130310AK Fuel line 1 059130089AM Fuel rail (left) 1 059130090AQ (MY09-10) Fuel rail (right) 1 N 0138128 Seal ring (Fuel rail/fuel line) 2 059130218Q (MY09-10) Fuel line/hose 1 059130309AT Fuel line 1 059130277AM Fuel injector 6 WHT000884 O-ring (injector) 6 059130241CD Pressure pipe 6 059130216C Tensioning plate (Injector) 6 059130312K Fuel line 1 7L6127401H (MY09-10) Fuel filter 1 059103113G Sealing cap (Cylinder head cover) 6 7L6919088F Fuel supply module 1 8E0919133B Seal ring (Fuel supply module) 1 7L6203491D Fuel radiator 1 1K0906089C (MY09-10) Auxiliary fuel pump 1 059130090BR (MY11-12) 059130218AF (MY11-12) 8T0127401A (MY11-12) Additional Information All parts and service references provided in this TSB (2040752) are subject to change and/or removal. Always check with your Parts Department and service manuals for the latest information. © 2015 Audi of America, Inc. Page 10 of 10 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. SB-10058575-8327 Technical Service Bulletin 23 MIL on, no start or rough running (DTCs P0087, P0088, P0191) 23 15 32 2040752/1 June 22, 2015. Model(s) Year VIN Range Vehicle-Specific Equipment Q7 2009 - 2012 All TDI clean diesel A3 2010 - 2012 All TDI clean diesel Condition • MIL on. • Vehicle either runs roughly or does not start. • One or more of the following DTCs is stored in the engine control module (ECM), J623 (address word 01): • DTC P0087 (Fuel rail/system pressure - too low) • DTC P0088 (Fuel rail/system pressure - too high) • DTC P0191 (Fuel rail pressure sensor “A” circuit range/performance) Technical Background Metallic particles in the high pressure fuel pump may cause the condition. Production Solution Not applicable. Service Note: Before proceeding, perform all GFF diagnostic procedures and check all components to determine a root cause of the condition, including testing supply pressure to the high pressure fuel pump (low pressure side) and checking for internal leakage from the injectors and N276 pressure regulating valve. If no root cause can be found, use the following procedure to check for metallic particles in the high pressure fuel pump. © 2015 Audi of America, Inc. Page 1 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Initial diagnosis of high pressure fuel pump: 1. Prepare to remove the N290 fuel metering valve by first cleaning the area around the valve then drying the area using compressed air (Figure 1). All debris must be removed from the area to ensure that no debris enters the fuel system and causes damage. More information is available in the Elsa Repair Manual at Engine>>Fuel Supply System>>General Repair Information>>Clean Working Conditions. Figure 1. Area surrounding N290 fuel metering valve. 2. Remove the N290 fuel metering valve, and inspect both the valve and valve bore for metallic particles (Figure 2). Figure 2. N290 fuel metering valve and valve bore shown with and without metallic particles. © 2015 Audi of America, Inc. Page 2 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 3. If metallic particles are found: • This bulletin applies. • The high pressure fuel pump and major components of the fuel system will need to be replaced. Proceed to the next section for instructions. If metallic particles are not found: • This bulletin does not apply. • Reinstall the N290 fuel metering valve using light pressure. Before reinstalling, ensure that the valve is free of contaminates. • Install and hand-tighten both M5 fasteners, ensuring that the threads are clean and dry (pre-tighten to 2 Nm, then to 6.5 - 7 Nm). Figure 3. N290 fuel metering valve O-rings. Note: Before reinstalling the N290 fuel metering valve, check the O-rings for damage (Figure 3). If any damage is found, the high fuel pressure pump must be replaced outside of this bulletin. To prevent damage to the O-rings during reinstallation of the valve, lubricate the O-rings with diesel fuel. Fuel sampling and analysis: Before any repairs are performed, a fuel sample must be taken and analyzed. 1. Order the fuel sample kit (part number LQ1LKIT) from the Compliance Label Ordering Portal in ServiceNet (Figure 4). • The fuel sample kit will be sent to the dealership within one business day (note that dealerships in Alaska and Hawaii will be contacted by Audi of America with further instructions after the kit is ordered). • The fuel sample kit contains a prepaid shipping label, all necessary packaging and instructions for sending the sample to a designated test facility. • Test results will be provided to the dealership within three days of receipt of the sample. © 2015 Audi of America, Inc. Figure 4. Compliance Label Ordering Portal. Page 3 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 2. Review the test results. The results will be marked “PASS” or “FAIL” in the comments section of the certificate of analysis (Figure 5 and Figure 6). Figure 5. Example of a clean fuel sample analysis. Figure 6. Example of a contaminated fuel sample analysis. 3. See Warranty Extension Bulletin AWA-15-05 for details regarding high pressure fuel pump coverage eligibility. Tip: Remember to include the fuel sample kit number in the repair order comments. High pressure fuel pump replacement and fuel system repair: Before proceeding, check ElsaPro for the latest information and detailed instructions for removal and replacement of the components listed in this TSB. 1. Use suction pump VAS5226 to clean the fuel delivery unit and fuel tank. 2. Fill the fuel tank with five liters of fresh diesel fuel. © 2015 Audi of America, Inc. Page 4 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 3. Use suction pump VAS5226 to completely drain the fuel tank. 4. Replace the in-tank fuel pump. 5. Flush the fuel lines (both feed and return) from the fuel tank to the bulk head, using either mineral spirits or brake cleaner with compressed air. Alternate from both ends of the lines while using a screen to catch any debris that may still be in the line. Verify that all metal is removed from both lines before proceeding. 6. Following the instructions in the Elsa repair manual, replace the following components: • High pressure fuel pump • High pressure fuel lines • Fuel rail (with both sensors included) • All fuel injectors • Fuel return lines (overflow oil lines) • Fuel filter • Fuel filter housing • Auxiliary fuel pump 7. After replacements are complete, fuel the vehicle. 8. Ensure that the fuel injector return line is properly seated and sealed. 9. Using the VAS tester, perform the “Vent Fuel System” Guided Function. See the Elsa repair manual at Engine>>Fuel Supply System>>20 Fuel Supply>>Fuel System, Bleeding for additional information. Tip: If the test plan is unavailable through Guided Functions, switch to Self Diagnosis>>Engine Electronics>>Basic Settings>>35, and perform the basic settings three times consecutively. For UDS vehicles, perform basic settings for initial fueling. 10. Once the repairs are complete, test drive the vehicle. 11. Inspect for fuel seepage at the fuel injector return line connector. If seepage is found, the condition must be corrected. © 2015 Audi of America, Inc. Page 5 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Warranty Claim Type: Use applicable claim type. If vehicle is outside any warranty, this Technical Service Bulletin is informational only. Service Number: 2374 Damage Code: 0010 Labor Operations: For Q7: Fuel system bleed 2003 0750 10 TU Fuel tank cleaned 2010 2999 50 TU Diesel fuel filter remove and install 2034 1900 40 TU Supply line cleaned 2038 2999 10 TU Return line cleaned 2039 2999 10 TU Sending unit remove and install 2066 2000 190 TU Fuel rail remove and install 2373 2047 130 TU Injectors remove and install 2340 2047 340 TU High pressure pump replace 2374 1947 220 TU Online fuel analysis 2374 0199 20 TU Fuel system bleed 2003 0750 10 TU Fuel tank cleaned 2010 2999 50 TU Diesel fuel filter remove and install 2034 1951 20 TU Supply line cleaned 2038 2999 10 TU Return line cleaned 2039 2999 10 TU Sending unit remove and install 2066 1900 110 TU Fuel pump (aux) remove and install 2066 1902 50 TU Fuel rail remove and install 2373 1912 110 TU Injectors remove and install 2340 2012 220 TU For A3: © 2015 Audi of America, Inc. Page 6 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Diagnostic Time: Toothed belt remove and reinstall 1524 1912 190 TU High pressure pump replace 2374 1962 70 TU Online fuel analysis 2374 0199 20 TU GFF 0150 0000 Time stated on diagnostic protocol (Q7: Max 80 TU) (A3: Max 70 TU) Road test prior to service procedure No allowance 0 TU Road test after service procedure 0121 0004 10 TU Technical diagnosis at dealer’s discretion (Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance details) Claim Comment: As per TSB #2040752/1 All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty. © 2015 Audi of America, Inc. Page 7 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Required Parts and Tools For A3: Part Number Part Description Quantity 03L130755A High pressure fuel pump 1 03L130321 Fuel line 1 03L130089 Fuel rail (sensors) 1 03L130277A Fuel injector 4 059130519 Seal ring (Fuel injector) 4 WHT000884 O-ring (Fuel injector) 4 03L130301 Pressure pipe 4 059130216C Tensioning plate (Injector) 4 3C0127400C Fuel filter/housing 1 1K0130307BH Fuel line 1 03L201360G Fuel line 1 1K0130295AJ Fuel line 1 1K0130307BK Fuel line 1 5N0130307J Fuel line 1 5N0906129B Auxiliary fuel pump 1 03L130301R 03L130301B 03L130301C © 2015 Audi of America, Inc. Page 8 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin FOR Q7: Part Number Part Description Quantity 059130755BT High pressure fuel pump 1 059130310AK Fuel line 1 059130089AM Fuel rail (left) 1 059130090AQ (MY09-10) Fuel rail (right) 1 N 0138128 Seal ring (Fuel rail/fuel line) 2 059130218Q (MY09-10) Fuel line/hose 1 059130309AT Fuel line 1 059130277AM Fuel injector 6 WHT000884 O-ring (injector) 6 059130241CD Pressure pipe 6 059130216C Tensioning plate (Injector) 6 059130312K Fuel line 1 7L6127401H (MY09-10) Fuel filter 1 059103113G Sealing cap (Cylinder head cover) 6 7L6919088F Fuel supply module 1 8E0919133B Seal ring (Fuel supply module) 1 7L6203491D Fuel radiator 1 1K0906089C (MY09-10) Auxiliary fuel pump 1 059130090BR (MY11-12) 059130218AF (MY11-12) 8T0127401A (MY11-12) Additional Information All parts and service references provided in this TSB (2040752) are subject to change and/or removal. Always check with your Parts Department and service manuals for the latest information. © 2015 Audi of America, Inc. Page 9 of 9 All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.