T-SB-0092-14

@TOYOTA
T-SB-0092-14
Technical Service Bulletin
Au gust 14, 2014
HV Inverter Repair Components Available
Service
Category
General
Section
Introduction
Market
Toyota Supports ~
ASE Certification -
USA
Applicabil ity
YEAR(S)
MODEL(S)
2010 - 2014
Prius
ADDITIONAL INFORMATION
Introduction
The purpose of this general information Service Bulletin is to inform the ma rket that sub-component
diagnosis and replacement is now available for the Hybrid Inverter with Converter assembly
equipped on 2010 - 2014 model year Prius vehicles.
Warranty
Inverter refurbish is available as warranty. Warranty times for these procedures are included in the
Flat Rate Manual. Reimbursement will be managed under the warranty policy.
Parts Information
PART NUMBER*
PART NAME
QTY
G920H-47030
Computer Su b-Assy, MG Control
w/Bracket
1
G9207-47040
Terminal Sub-Assy, Inverter
w/Sensor
1
G920J-52010
Terminal Sub-Assy, Inverter Current
1
G9208-47090
Wire Sub-Assy, Inverter
1
04899-47020
Transistor Kit, Power Module
Intelligent (!PM)
1
Converter Kit, Hybrid Vehicle
1
04899-47050
Plug Kit, Inverter Drain
1
Required with any repair procedures.
G922L-470 10
Cover, Inverter Signal Connector
1
91551-80618
Bolt, Flange
1
Parts not required , available in case
of breakage.
091X1-47020
Seal , Masking, No. 1
1
04899-47030
04899-47040
NOTES
-
Part included in !PM and Converter Kit,
available in case spare is needed .
© 201 4 Toyota Motor Sales, USA
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@TOYOTA
August14, 2014
T-SB-0092-14
Page 2 of 2
HV Inverter Repair Components Available
Parts Informat ion (Continued)
PART NUM BER'
PA RT NAME
QTY
08887-02809
Toyota Thermal Grease X-23-7884-4
2
NOTES
Used only for IP M or Converter replacement.
08833-80090
A dhesive, TSE3971-W
1
Product has shelf life of 1 year, do NOT use
if stored past 1 year.
Req uired with any repair procedure
(this adhesive MUST be used , there are
no alternatives).
Product has shelf life of 1 year, do NOT use
if stored past 1 year.
• Part numbers are subject to change
Repair Procedure
Please utilize the diagnostic and repair procedures provided in the applicable vehicle Repair Manual.
Refer to the Technica l Inform ation System (TIS) , applicable model and model year Repair Manual:
• 2010 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
NOTICE
There are multiple inverters for 2010 MY Prius, please identify which inverter the vehicle
is equipped with and which parts are available for replacement. The identification method
can be found in the Repair Manual :
•
2010 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: DTC Check/Clear"
• 2011 Prius :
Engin e/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
• 2012 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
• 2013 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
• 2014 Prius:
Engine/Hybrid System - Hybrid/Battery Control System - "Hybrid/Battery Control: Hybrid
Control System: How To Proceed With Troubleshooting"
© 2014 Toyota Motor Sales, USA