T-SB-0075-13
Service Bulletin Details
Public Details for: T-SB-0075-13
Summary to be provided on a future date.
Models from 2012
2012 TOYOTA PRIUS |
2012 TOYOTA PRIUS C |
2012 TOYOTA PRIUS V |
Models from 2011
2011 TOYOTA PRIUS |
Models from 2010
2010 TOYOTA PRIUS |
•\ @TOYOTA T-SB-0075-13 Technical Service Bulletin May 30, 2013 MIL "ON" OTC P0401 Service Category Engine/Hybrid System Section Emission Control Market Toyota Supports ~ ASE Certification ~ USA Applicability YEAR(S) MODEL(S) 2010, Prius PHV ADDITIONAL INFORMATION 2012 2012 Prius V 2010-2012 Prius Introduction Some 2010 - 2012 model year Prius vehicles equipped with a 2ZR-FXE engine may exhibit a MIL "ON" condition with Diagnostic Trouble Coae (OTC) P0401 (Exhaust Gas Recirculation Flow Insufficient Detected) present. The Exhaust Gas Recirculation (EGR) Valve has been improved to address this condition. Production Change Information This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL ENGINE Prius PLANT PRODUCTION CHANGE EFFECTIVE VIN Tsutsumi JTDKN3DU#C0335785 Toyota Auto Body JTDKN3DU#C5474775 2ZR-FXE Prius V JTDZN3EU#C3149807 Tsutsumi Prius PHV JTDKN3DP#C3019094 Parts Information PART NUMBER PART NAME QTY Valve Assy, EGR 1 25627-37010 Gasket, EGR Valve 1 25634-37010 Gasket, EGR Pipe 1 PREVIOUS NEW 25620-37110 25620-37120 © 2013 Toyota Motor Sales, USA Page 1 of 4 ®TOYOTA T-SB-0075-13 May 30, 2013 Page 2 of 4 MIL "ON" OTC P0401 Warranty Information OP CODE DESCRIPTION TIME OFP T1 T2 EG1307 R & R Exhaust Recirculation Valve 1.9 25620-37110 BA 54 APPLICABLE WARRANTY • This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date. · • For California specification Prius and Prius PHV vehicles sold, registered, and operated in Arizona ('12 MY only). California, Connecticut, Maine, Maryland (starting with '11 MY), Massachusetts, New Jersey, New Mexico ('10-'11 MY only), New York, Oregon, Rhode Island, and Vermont, the Exhaust Recirulation Valve is covered under the California Emission Warranty. This warranty is in effect for 180 months or 150,000 miles, whichever occurs first, from the vehicle's in-service date. • For California specification Prius and Prius PHV vehicles sold, registered, and operated in Pennsylvania and Washington, the Exhaust Recirulation Valve is covered under the California Emission Control Warranty which is in effect for 84 months or 70,000 miles, whichever occurs first, from the vehicle's in-service date. • For California specification Prius V vehicles sold, registered, and operated in Arizona ('12 MY only), California , Connecticut, Maine, Maryland, Massachusetts, New Jersey, Oregon, Pennsylvania, Rhode Island, Vermont, and Washington, the Exhaust Recirulation Valve is covered under the California Emission Warranty. This warranty is in effect for 84 months or 70,000 miles, whichever occurs first, from the vehicle's in-service date. • Warranty application is limited to occurrence of the specified condition described in this bulletin. Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream 2.0* PART NUMBER QTY TS2UNIT ADE TIS Techstream Techstream Lite TSPKG1 1 TSLITEDLR01 * Essential SST. . NOTE • Only ONE of the Techstream units listed above is required. • Software version 8.10.021 or later is required. I • Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. © 2013 Toyota Motor Sales, USA @TOYOTA May 30, 2013 T-SB-0075-13 Page 3 of 4 MIL "ON" OTC P0401 Required Tools & Equipment (Continued) REQUIRED MATERIAL QUANTITY Heat-resistant Vinyl Tape As Needed Repair Procedure 1. Use Techstream to check for DTCs and confirm the condition is present as described in the Introduction. 2. Remove and replace the Exhaust Gas Recirculation (EGR) Valve with the updated part. Refer to the Technical Information System (TIS), applicable model and model year Repair Manual: • 2010 I 2011 I 2012 Prius: Engine/Hybrid System - Emission Control - "2ZR-FXE Emission Control: EGR Valve: Removal" 2012 Prius V: Engine/Hybrid System - Emission Control - "2ZR-FXE Emission Control: EGR Valve: Removal" • 2010 I 2012 Prius PHV: Engine/Hybrid System - Emission Control - "2ZR-FXE Emission Control: EGR Valve: Removal" • 2010 I 2011 I 2012 Prius: Engine/Hybrid System - Emission Control - "2ZR-FXE Emission Control: EGR Valve: Installation" • 2012 Prius V: Engine/Hybrid System - Emission Control - "2ZR-FXE Emission Control: EGR Valve: Installation" • 2010 I 2012 Prius PHV: Engine/Hybrid System - Emission Control - "2ZR-FXE Emission Control: EGR Valve: Installation" © 2013 Toyota Motor Sales, USA ' .. ~. @TOYOTA T-SB-0075-13 May 30, 2013 Page 4 of 4 MIL "ON" OTC P0401 Repair Procedure (Continued) 3. Modify the wire harness using the following procedure. A. Remove the vinyl tape wrapped around the main harness and the EGR harness. Figure 1. B. Wrap the exposed zip tie 7 - 8 times with the heat-resistant vinyl tape. Figure 2. Figure 3. C. Connect the EGR harness to the new EGR Valve. 4. Clear all DTCs using Techstream, test drive vehicle, and confirm that no pending codes are present. © 2013 Toyota Motor Sales, USA