16-01-011-1

Service Bulletin Details

Public Details for: 16-01-011-1

Summary to be provided on a future date.


- 2012 - 2011 -

GROUP
CAMPAIGN
Technical Service Bulletin
SUBJECT:
DATE
MARCH 2016
NUMBER
16-01-011-1
MODEL(S)
Elantra (MD/UD)
YAW RATE/”G” SENSOR INSPECTION AND HECU UPDATE
(RECALL CAMPAIGN 137)
This bulletin supersedes TSB 16-01-011 to include information regarding additional ROM IDs.
 IMPORTANT
*** Retail Vehicles ***
Dealers must perform this Recall Campaign whenever an affected vehicle is in the shop for any
maintenance or repair.
When a vehicle arrives at the service department, access Hyundai Motor America’s “Warranty
Vehicle Information” screen via WEBDCS to identify open Campaigns.
Description:
On certain 2011 to 2012 model year Elantras (MD/UD), the Yaw Rate/”G” sensor may send a signal
that may result in one or more of the following:
1. Inadvertent ESC system intervention,
2. Illumination of the “ESC” indicator lamp in the instrument cluster.
3. Diagnostic codes C1282 and/or C1283 (for the yaw sensor) stored in the ESC Control Module.
ESC system intervention may include inadvertent brake application to one or more wheels and/or
reduced engine torque, both of which can increase the risk of a crash. This bulletin describes the
procedure to check for diagnostic codes, replace the Yaw/”G” sensor if necessary, and update the
hydraulic unit ECU (HECU) software.
Applicable Vehicles: Certain 2011 ~ 2012 Elantras (MD/UD)
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
SUBJECT:
Part Information:
Part Name
Part Number
Yaw Rate and Lateral G Sensor
95690-3V100QQH
Warranty Information:
Op Code
Operation
Op Time
51C017R0
Yaw Rate/”G” Sensor Replacement and
HECU Update
0.7 M/H
51C017R1
HECU Update
0.3 M/H
NOTE 1: Submit Claim on Campaign Claim Entry Screen.
NOTE 2: If DTCs C1282 or C1283 are found during the initial DTC check, attach a GDS screen
capture of the Fault Code Search screen to the Repair Order, clearly showing the VIN
and DTCs.
NOTE 3: If DTC C1285 is found after the HECU Update, attach a GDS screen
capture of the Fault Code Search screen to the Repair Order, clearly showing the VIN
and DTCs.
NOTE 4: If a part is found in need of replacement (other than the Yaw Rate/”G” Sensor) while
performing Recall 137 and the affected part is still under warranty, please submit a
separate claim using the same Repair Order.
If the affected part is out of warranty, submit a Prior Approval Request for goodwill
consideration prior to performing the work.
NOTICE
Update the GDS/GDS Mobile to the latest software version prior to performing this TSB.
 Refer to the TSB 15-GI-001 for general information regarding tablet-based Mobile GDS ECU
update procedures.
 Refer to the TSB 15-GI-002 for general information regarding PC-based GDS ECU update
procedures.
TSB #: 16-01-011-1
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SUBJECT:
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Service Procedure:
Follow the flow chart below.
DTC Check
1.
Connect the GDS or GDS Mobile and
search for DTCs in the ESC System.
TSB #: 16-01-011-1
Page 3 of 13
SUBJECT:
SUBJECT:
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
2a.
If codes C1282 or C1283 are found either
as active or history;
1. Attach a GDS screen capture of the
Fault Code Search screen, clearly
showing the VIN and the C1282 and/or
C1283 DTCs found.
2. Replace the Yaw Rate/”G” Sensor (A)
according to the applicable workshop
manual.
a. Locate the HECU (B) on the
passenger side of the engine
compartment and note the
part number (C).
A
b. If the part number is
58920-3X950, perform the
Yaw Rate/”G” Sensor tightening torque:
Longitudinal G Sensor Calibration 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 ft-lb,
in the GDS.
34.8 ~ 51.6 in-lb)
c. If the part number is
58920-3X650 or 58920-3X700, it
is not necessary to perform the
Longitudinal G Sensor
Calibration.
3. Perform the HECU Update procedure
below.
4. Check for DTCs.
B
a. If C1285 is found, attach
C
screen capture to the R/O and
then perform the Longitudinal
G Sensor Calibration. Clear
other DTCs. The procedure is
complete.
b. If C1285 is NOT found, clear
other DTCs. The procedure is
complete.
2b.
If codes C1282 or C1283 are NOT found
either as active or history;
1. Perform the HECU Update procedure
below.
2. Check for DTCs.
a. If C1285 is found, attach
screen capture to the R/O and
then perform the Longitudinal
G Sensor Calibration. Clear
other DTCs. The procedure is
complete.
b. If C1285 is NOT found, clear
other DTCs. The procedure is
complete.
TSB #: 16-01-011-1
Page 4 of 13
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SUBJECT:
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
HECU Update Procedure
GDS Information:
System Selection: ABS/ESC
Event #
400
Description
MD/UD ESC CONTROL LOGIC IMPROVEMENT
ROM ID Information Table:
Model
MD/UD
System
ESC
ROM ID
P/N
OLD
NEW
58920-3X650
1.2 G52GAE1E12-2-0914
1.1 G52GAD1E12-2-0635
1.3 G52GAE1B11-2-6211
58920-3X700
1.2 G52GAE1E12-2-0915
1.1 G52GAD1E12-2-0636
1.3 G52GAE1B11-2-6212
58920-3X950
1.2 G52GAE1E12-2-0913
1.1 G52GAD1E12-2-0634
1.3 G52GAC1C10-2-5824
Refer to the TSB 15-GI-001 and 15-GI-002 for
general information regarding GDS ECU update
procedures.
If using the PC-based GDS, the USB cable must be
connected between the GDS and the VCI.
If using the GDS Mobile, connect the VCI-II into the
vehicle's DLC connector under the driver side
instrument panel.
TSB #: 16-01-011-1
Page 5 of 13
SUBJECT:
SUBJECT:
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Auto Mode Update Procedure Using PC-based GDS
NOTICE
You must initially perform GDS ECU Upgrade in Auto Mode.
 If the ECU Upgrade starts but then fails in Auto Mode, perform the upgrade in Manual Mode to
recover.
1.
From the GDS home page, select ECU
Upgrade. Enter the vehicle information
manually or by clicking the Auto VIN.
Select ABS/ESC as the System Type and
then click OK.
2.
Select Auto Mode.
Read and follow the CAUTION statements
on the GDS screen and then click Next.
3.
From the System tab, select ABS/ESC then
click OK.
The GDS will read the vehicle’s ROM ID.
TSB #: 16-01-011-1
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SUBJECT:
4.
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
After the current ROM ID is displayed,
select “400.MD/UD ESC CONTROL LOGIC
IMPROVEMENT” in the Event Group and
then click Upgrade.
Click OK after the voltage check if the
results indicate that it is ok. If not, select
CANCEL and charge the vehicle battery.
5.
The update will begin and the progress bar
will appear. It will take a few minutes to
complete the update procedure.
6.
After the progress bar reaches 100%, the
GDS will instruct to turn the ignition OFF for
10 seconds and then turn it back to the ON
position.
Then click OK.
7.
Click OK after the ECU Upgrade is
successfully finished screen appears.
Check and clear any diagnostic trouble
codes (DTC) that were created during the
update.
If C1285 is found, attach the Fault Code
Search results screen capture to the R/O
and then perform the Longitudinal G Sensor
Calibration.
Start the engine to confirm proper operation
of the vehicle.
If the update was not successful, go to the
Manual Mode Update Procedure Using
PC-based GDS below.
TSB #: 16-01-011-1
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SUBJECT:
SUBJECT:
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Manual Mode Update Procedure Using PC-based GDS
NOTICE
Manual Mode upgrade should only be performed if Auto Mode failed.
 Refer to the General Instructions found in TSB: 15-GI-002 (PC GDS).
1.
If the Auto Mode fails,
Turn the ignition key OFF for about 10
seconds, then turn it back to the ON
position.
From the GDS home page, select ECU
Upgrade. Enter the vehicle information
manually or by clicking the Auto VIN.
Select ABS/ESC as the System Type and
then click OK.
Select Manual Mode within the ECU
Update screen and then click Next.
2.
Select “400.MD/UD ESC CONTROL
LOGIC IMPROVEMENT” update event and
then click Next.
Select the appropriate update based on the
HECU part number and then click Upgrade.
HECU Part Number
TSB #: 16-01-011-1
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3.
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Enter the appropriate password provided in
the table below and then click OK.
Menu
4.
Password
MD/UD ESC -HAC 58920-3X650
3650
MD/UD ESC -HAC 58920-3X700
3700
MD/UD ESC +HAC 58920-3X950
3950
Click OK after the voltage check if the
results indicate that it is ok. If not, select
CANCEL and charge the vehicle battery.
The update will begin and the progress bar
will appear. It will take a few minutes to
complete the update procedure.
5.
After the progress bar reaches 100%, the
GDS will instruct to turn the ignition OFF for
10 seconds and then turn it back to the ON
position.
Then click OK.
6.
Click OK after the ECU Upgrade is
successfully finished screen appears.
Check and clear any diagnostic trouble
codes (DTC) that were created during the
update.
If C1285 is found, attach the Fault Code
Search results screen capture to the R/O
and then perform the Longitudinal G Sensor
Calibration.
Start the engine to confirm proper operation
of the vehicle.
TSB #: 16-01-011-1
Page 9 of 13
SUBJECT:
SUBJECT:
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Auto Mode Update Procedure Using the GDS Mobile
NOTICE
You must initially perform GDS ECU Upgrade in Auto Mode.
 If the ECU Upgrade starts but then fails in Auto Mode, perform the upgrade in Manual Mode to
recover.
1.
Select ECU Upgrade on the initial screen
after entering the vehicle information.
Select Auto Mode.
2.
Select ABS/ESC in System.
Click ID Check to retrieve the ROM ID
information.
Read the Information section before
upgrading.
Select the update event, “400.MD/UD ESC
CONTROL LOGIC IMPROVEMENT” and
touch Update.
The vehicle battery voltage is checked to
make sure it is at least 12 volts to assure
reliable update results. Click OK if the
results indicate voltage is OK. If not, select
CANCEL and charge the vehicle battery.
TSB #: 16-01-011-1
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SUBJECT:
3.
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Update (1/2) will begin and the progress of
the update will appear on the bar graph.
Update (1/2) will occur until 100% is
reached on the bar graph.
Update (2/2) will begin and the progress of
the update will appear on the bar graph.
Update (2/2) will occur until 100% is
reached on the bar graph.
Turn the ignition key OFF for 10 seconds,
place it back in the ON position, and then
click OK to continue according to
information displayed on the screen.
Click OK on the final screen, which
indicates update is complete.
4.
Click Yes to run Fault Code Searching.
Clear any diagnostic trouble codes (DTC)
that were created during the update.
If C1285 is found, attach the Fault Code
Search results screen capture to the R/O
and then perform the Longitudinal G Sensor
Calibration.
Start the engine to confirm proper operation
of the vehicle.
If the update was not successful, go to the
Manual Mode Update Procedure Using
the GDS Mobile below.
TSB #: 16-01-011-1
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SUBJECT:
SUBJECT:
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Manual Mode Update Procedure Using the GDS Mobile
NOTICE
Manual Mode upgrade should only be performed if Auto Mode failed.
 Refer to the General Instructions found in TSB: 15-GI-001 (GDS Mobile).
1.
If the Auto Mode fails,
Turn the ignition key OFF for about 10
seconds, then turn it back to the ON
position.
Select ECU Update on the initial screen
after entering the vehicle information.
Select Manual Mode.
2.
Select ABS/ESC in System.
Select the update event, “400.MD/UD ESC
CONTROL LOGIC IMPROVEMENT” and
the appropriate update based on the HECU
part number and then click Upgrade.
Read the Information section before clicking
Upgrade.
The vehicle battery voltage is checked to
make sure it is at least 12 volts to assure
reliable update results. Click OK if the
results indicate voltage is OK. If not, select
CANCEL and charge the vehicle battery.
HECU Part Number
TSB #: 16-01-011-1
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3.
RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE
Enter the appropriate password provided in
the table below and then click OK.
Menu
4.
Password
MD/UD ESC -HAC 58920-3X650
3650
MD/UD ESC -HAC 58920-3X700
3700
MD/UD ESC +HAC 58920-3X950
3950
Update (1/2) will begin and the progress of
the update will appear on the bar graph.
Update (1/2) will occur until 100% is
reached on the bar graph.
Update (2/2) will begin and the progress of
the update will appear on the bar graph.
Update (2/2) will occur until 100% is
reached on the bar graph.
Turn the ignition key OFF for 10 seconds,
place it back in the ON position, and then
click OK to continue according to
information displayed on the screen.
Click OK on the final screen, which
indicates update is complete.
5.
Click Yes to run Fault Code Searching.
If C1285 is found, attach the Fault Code
Search results screen capture to the R/O
and then perform the Longitudinal G Sensor
Calibration.
Clear any diagnostic trouble codes (DTC)
that were created during the update.
Start the engine to confirm proper operation
of the vehicle.
TSB #: 16-01-011-1
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SUBJECT:


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