16-01-011-1
Service Bulletin Details
Public Details for: 16-01-011-1
Summary to be provided on a future date.
Models from 2012
2012 HYUNDAI ELANTRA |
Models from 2011
2011 HYUNDAI ELANTRA |
GROUP CAMPAIGN Technical Service Bulletin SUBJECT: DATE MARCH 2016 NUMBER 16-01-011-1 MODEL(S) Elantra (MD/UD) YAW RATE/”G” SENSOR INSPECTION AND HECU UPDATE (RECALL CAMPAIGN 137) This bulletin supersedes TSB 16-01-011 to include information regarding additional ROM IDs. IMPORTANT *** Retail Vehicles *** Dealers must perform this Recall Campaign whenever an affected vehicle is in the shop for any maintenance or repair. When a vehicle arrives at the service department, access Hyundai Motor America’s “Warranty Vehicle Information” screen via WEBDCS to identify open Campaigns. Description: On certain 2011 to 2012 model year Elantras (MD/UD), the Yaw Rate/”G” sensor may send a signal that may result in one or more of the following: 1. Inadvertent ESC system intervention, 2. Illumination of the “ESC” indicator lamp in the instrument cluster. 3. Diagnostic codes C1282 and/or C1283 (for the yaw sensor) stored in the ESC Control Module. ESC system intervention may include inadvertent brake application to one or more wheels and/or reduced engine torque, both of which can increase the risk of a crash. This bulletin describes the procedure to check for diagnostic codes, replace the Yaw/”G” sensor if necessary, and update the hydraulic unit ECU (HECU) software. Applicable Vehicles: Certain 2011 ~ 2012 Elantras (MD/UD) Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service Advisors, Technicians, Body Shop Manager, Fleet Repair RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE SUBJECT: Part Information: Part Name Part Number Yaw Rate and Lateral G Sensor 95690-3V100QQH Warranty Information: Op Code Operation Op Time 51C017R0 Yaw Rate/”G” Sensor Replacement and HECU Update 0.7 M/H 51C017R1 HECU Update 0.3 M/H NOTE 1: Submit Claim on Campaign Claim Entry Screen. NOTE 2: If DTCs C1282 or C1283 are found during the initial DTC check, attach a GDS screen capture of the Fault Code Search screen to the Repair Order, clearly showing the VIN and DTCs. NOTE 3: If DTC C1285 is found after the HECU Update, attach a GDS screen capture of the Fault Code Search screen to the Repair Order, clearly showing the VIN and DTCs. NOTE 4: If a part is found in need of replacement (other than the Yaw Rate/”G” Sensor) while performing Recall 137 and the affected part is still under warranty, please submit a separate claim using the same Repair Order. If the affected part is out of warranty, submit a Prior Approval Request for goodwill consideration prior to performing the work. NOTICE Update the GDS/GDS Mobile to the latest software version prior to performing this TSB. Refer to the TSB 15-GI-001 for general information regarding tablet-based Mobile GDS ECU update procedures. Refer to the TSB 15-GI-002 for general information regarding PC-based GDS ECU update procedures. TSB #: 16-01-011-1 Page 2 of 13 SUBJECT: SUBJECT: RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Service Procedure: Follow the flow chart below. DTC Check 1. Connect the GDS or GDS Mobile and search for DTCs in the ESC System. TSB #: 16-01-011-1 Page 3 of 13 SUBJECT: SUBJECT: RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE 2a. If codes C1282 or C1283 are found either as active or history; 1. Attach a GDS screen capture of the Fault Code Search screen, clearly showing the VIN and the C1282 and/or C1283 DTCs found. 2. Replace the Yaw Rate/”G” Sensor (A) according to the applicable workshop manual. a. Locate the HECU (B) on the passenger side of the engine compartment and note the part number (C). A b. If the part number is 58920-3X950, perform the Yaw Rate/”G” Sensor tightening torque: Longitudinal G Sensor Calibration 3.9 ~ 5.9 N.m (0.4 ~ 0.6 kgf.m, 2.9 ~ 4.3 ft-lb, in the GDS. 34.8 ~ 51.6 in-lb) c. If the part number is 58920-3X650 or 58920-3X700, it is not necessary to perform the Longitudinal G Sensor Calibration. 3. Perform the HECU Update procedure below. 4. Check for DTCs. B a. If C1285 is found, attach C screen capture to the R/O and then perform the Longitudinal G Sensor Calibration. Clear other DTCs. The procedure is complete. b. If C1285 is NOT found, clear other DTCs. The procedure is complete. 2b. If codes C1282 or C1283 are NOT found either as active or history; 1. Perform the HECU Update procedure below. 2. Check for DTCs. a. If C1285 is found, attach screen capture to the R/O and then perform the Longitudinal G Sensor Calibration. Clear other DTCs. The procedure is complete. b. If C1285 is NOT found, clear other DTCs. The procedure is complete. TSB #: 16-01-011-1 Page 4 of 13 SUBJECT: SUBJECT: RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE HECU Update Procedure GDS Information: System Selection: ABS/ESC Event # 400 Description MD/UD ESC CONTROL LOGIC IMPROVEMENT ROM ID Information Table: Model MD/UD System ESC ROM ID P/N OLD NEW 58920-3X650 1.2 G52GAE1E12-2-0914 1.1 G52GAD1E12-2-0635 1.3 G52GAE1B11-2-6211 58920-3X700 1.2 G52GAE1E12-2-0915 1.1 G52GAD1E12-2-0636 1.3 G52GAE1B11-2-6212 58920-3X950 1.2 G52GAE1E12-2-0913 1.1 G52GAD1E12-2-0634 1.3 G52GAC1C10-2-5824 Refer to the TSB 15-GI-001 and 15-GI-002 for general information regarding GDS ECU update procedures. If using the PC-based GDS, the USB cable must be connected between the GDS and the VCI. If using the GDS Mobile, connect the VCI-II into the vehicle's DLC connector under the driver side instrument panel. TSB #: 16-01-011-1 Page 5 of 13 SUBJECT: SUBJECT: RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Auto Mode Update Procedure Using PC-based GDS NOTICE You must initially perform GDS ECU Upgrade in Auto Mode. If the ECU Upgrade starts but then fails in Auto Mode, perform the upgrade in Manual Mode to recover. 1. From the GDS home page, select ECU Upgrade. Enter the vehicle information manually or by clicking the Auto VIN. Select ABS/ESC as the System Type and then click OK. 2. Select Auto Mode. Read and follow the CAUTION statements on the GDS screen and then click Next. 3. From the System tab, select ABS/ESC then click OK. The GDS will read the vehicle’s ROM ID. TSB #: 16-01-011-1 Page 6 of 13 SUBJECT: SUBJECT: 4. RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE After the current ROM ID is displayed, select “400.MD/UD ESC CONTROL LOGIC IMPROVEMENT” in the Event Group and then click Upgrade. Click OK after the voltage check if the results indicate that it is ok. If not, select CANCEL and charge the vehicle battery. 5. The update will begin and the progress bar will appear. It will take a few minutes to complete the update procedure. 6. After the progress bar reaches 100%, the GDS will instruct to turn the ignition OFF for 10 seconds and then turn it back to the ON position. Then click OK. 7. Click OK after the ECU Upgrade is successfully finished screen appears. Check and clear any diagnostic trouble codes (DTC) that were created during the update. If C1285 is found, attach the Fault Code Search results screen capture to the R/O and then perform the Longitudinal G Sensor Calibration. Start the engine to confirm proper operation of the vehicle. If the update was not successful, go to the Manual Mode Update Procedure Using PC-based GDS below. TSB #: 16-01-011-1 Page 7 of 13 SUBJECT: SUBJECT: RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Manual Mode Update Procedure Using PC-based GDS NOTICE Manual Mode upgrade should only be performed if Auto Mode failed. Refer to the General Instructions found in TSB: 15-GI-002 (PC GDS). 1. If the Auto Mode fails, Turn the ignition key OFF for about 10 seconds, then turn it back to the ON position. From the GDS home page, select ECU Upgrade. Enter the vehicle information manually or by clicking the Auto VIN. Select ABS/ESC as the System Type and then click OK. Select Manual Mode within the ECU Update screen and then click Next. 2. Select “400.MD/UD ESC CONTROL LOGIC IMPROVEMENT” update event and then click Next. Select the appropriate update based on the HECU part number and then click Upgrade. HECU Part Number TSB #: 16-01-011-1 Page 8 of 13 SUBJECT: SUBJECT: 3. RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Enter the appropriate password provided in the table below and then click OK. Menu 4. Password MD/UD ESC -HAC 58920-3X650 3650 MD/UD ESC -HAC 58920-3X700 3700 MD/UD ESC +HAC 58920-3X950 3950 Click OK after the voltage check if the results indicate that it is ok. If not, select CANCEL and charge the vehicle battery. The update will begin and the progress bar will appear. It will take a few minutes to complete the update procedure. 5. After the progress bar reaches 100%, the GDS will instruct to turn the ignition OFF for 10 seconds and then turn it back to the ON position. Then click OK. 6. Click OK after the ECU Upgrade is successfully finished screen appears. Check and clear any diagnostic trouble codes (DTC) that were created during the update. If C1285 is found, attach the Fault Code Search results screen capture to the R/O and then perform the Longitudinal G Sensor Calibration. Start the engine to confirm proper operation of the vehicle. TSB #: 16-01-011-1 Page 9 of 13 SUBJECT: SUBJECT: RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Auto Mode Update Procedure Using the GDS Mobile NOTICE You must initially perform GDS ECU Upgrade in Auto Mode. If the ECU Upgrade starts but then fails in Auto Mode, perform the upgrade in Manual Mode to recover. 1. Select ECU Upgrade on the initial screen after entering the vehicle information. Select Auto Mode. 2. Select ABS/ESC in System. Click ID Check to retrieve the ROM ID information. Read the Information section before upgrading. Select the update event, “400.MD/UD ESC CONTROL LOGIC IMPROVEMENT” and touch Update. The vehicle battery voltage is checked to make sure it is at least 12 volts to assure reliable update results. Click OK if the results indicate voltage is OK. If not, select CANCEL and charge the vehicle battery. TSB #: 16-01-011-1 Page 10 of 13 SUBJECT: SUBJECT: 3. RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Update (1/2) will begin and the progress of the update will appear on the bar graph. Update (1/2) will occur until 100% is reached on the bar graph. Update (2/2) will begin and the progress of the update will appear on the bar graph. Update (2/2) will occur until 100% is reached on the bar graph. Turn the ignition key OFF for 10 seconds, place it back in the ON position, and then click OK to continue according to information displayed on the screen. Click OK on the final screen, which indicates update is complete. 4. Click Yes to run Fault Code Searching. Clear any diagnostic trouble codes (DTC) that were created during the update. If C1285 is found, attach the Fault Code Search results screen capture to the R/O and then perform the Longitudinal G Sensor Calibration. Start the engine to confirm proper operation of the vehicle. If the update was not successful, go to the Manual Mode Update Procedure Using the GDS Mobile below. TSB #: 16-01-011-1 Page 11 of 13 SUBJECT: SUBJECT: RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Manual Mode Update Procedure Using the GDS Mobile NOTICE Manual Mode upgrade should only be performed if Auto Mode failed. Refer to the General Instructions found in TSB: 15-GI-001 (GDS Mobile). 1. If the Auto Mode fails, Turn the ignition key OFF for about 10 seconds, then turn it back to the ON position. Select ECU Update on the initial screen after entering the vehicle information. Select Manual Mode. 2. Select ABS/ESC in System. Select the update event, “400.MD/UD ESC CONTROL LOGIC IMPROVEMENT” and the appropriate update based on the HECU part number and then click Upgrade. Read the Information section before clicking Upgrade. The vehicle battery voltage is checked to make sure it is at least 12 volts to assure reliable update results. Click OK if the results indicate voltage is OK. If not, select CANCEL and charge the vehicle battery. HECU Part Number TSB #: 16-01-011-1 Page 12 of 13 SUBJECT: SUBJECT: 3. RECALL 137 – YAW SENSOR INSPECTION AND HECU UPDATE Enter the appropriate password provided in the table below and then click OK. Menu 4. Password MD/UD ESC -HAC 58920-3X650 3650 MD/UD ESC -HAC 58920-3X700 3700 MD/UD ESC +HAC 58920-3X950 3950 Update (1/2) will begin and the progress of the update will appear on the bar graph. Update (1/2) will occur until 100% is reached on the bar graph. Update (2/2) will begin and the progress of the update will appear on the bar graph. Update (2/2) will occur until 100% is reached on the bar graph. Turn the ignition key OFF for 10 seconds, place it back in the ON position, and then click OK to continue according to information displayed on the screen. Click OK on the final screen, which indicates update is complete. 5. Click Yes to run Fault Code Searching. If C1285 is found, attach the Fault Code Search results screen capture to the R/O and then perform the Longitudinal G Sensor Calibration. Clear any diagnostic trouble codes (DTC) that were created during the update. Start the engine to confirm proper operation of the vehicle. TSB #: 16-01-011-1 Page 13 of 13 SUBJECT: