TSB140019-021414
Service Bulletin Details
Public Details for: TSB140019-021414
This document, in conjunction with the information provided within the manuals listed in table 1 provides inspection and repair guidelines following the malfunction of an xpi fuel pump pumping plunger and/or roller tappet assembly. The lev
- 9999 -
Models from 9999
9999 CUMMINS ISX12 |
9999 CUMMINS ISX15 |
ISX15 CM2250 and QSX15 CM2250 ECF Fuel Pump - Ceramic Plunger and Tappet Rol... Page 1 of 5 Technical Service Bulletin Number TSB140019 Revision Level Date Group Number Technical Service Bulletin Subject ISX15 CM2250 and QSX15 CM2250 ECF Fuel Pump - Ceramic Plunger and Tappet Roller Inspection and Repair Warranty Statement The information in this document has no effect on present warranty coverage or repair practices, nor does it authorize TRP or Campaign actions. Contents Procedure Title Procedure Number Service Model Name Bulletin Number Fuel Pump Refer to Procedure 005016 ISX15 CM2250 4022250 Fuel Pump Refer to Procedure 005016 QSX15 CM2250 ECF 2883557 Fuel Pump Head Refer to Procedure 005227 ISX15 CM2250 4022250 Fuel Pump Head Refer to Procedure 005227 QSX15 CM2250 ECF 2883557 Lubricating Oil Cooler Refer to Procedure 007003 ISX15 CM2250 4022250 Lubricating Oil Cooler Refer to Procedure 007003 QSX15 CM2250 ECF 2883557 https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2014/tsb140019.html 5/2/2014 ISX15 CM2250 and QSX15 CM2250 ECF Fuel Pump - Ceramic Plunger and Tappet Rol... Page 2 of 5 Lubricating Oil Filter (SpinOn) Refer to Procedure 007013 ISX15 CM2250 4022250 Lubricating Oil Filter (SpinOn) Refer to Procedure 007013 QSX15 CM2250 ECF 2883557 Lubricating Oil Filter Bypass Valve Refer to Procedure 007014 ISX15 CM2250 4022250 Lubricating Oil Filter Bypass Valve Refer to Procedure 007014 QSX15 CM2250 ECF 2883557 Lubricating Oil Thermostat Refer to Procedure 007039 ISX15 CM2250 4022250 Lubricating Oil Thermostat Refer to Procedure 007039 QSX15 CM2250 ECF 2883557 Aftertreatment Testing Refer to Procedure 014013 ISX15 CM2250 4022250 Aftertreatment Testing Refer to Procedure 014013 QSX15 CM2250 ECF 2883557 This document, in conjunction with the information provided within the manuals listed in the table above, provides the inspection and repair practice when ceramic plungers are found to be fractured (see Figure 1) and/or tappet roller damage is found on fuel pumps with ceramic plungers (see Figure 2). Ceramic plungers can be identified by their white color. Refer to Procedure 005-227 in the Associated Procedures Table for removal of the fuel pump head. https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2014/tsb140019.html 5/2/2014 ISX15 CM2250 and QSX15 CM2250 ECF Fuel Pump - Ceramic Plunger and Tappet Rol... Page 3 of 5 Figure 1: Fractured Fuel Pump Ceramic Pumping Plunger https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2014/tsb140019.html 5/2/2014 ISX15 CM2250 and QSX15 CM2250 ECF Fuel Pump - Ceramic Plunger and Tappet Rol... Page 4 of 5 Figure 2: Fuel Pump Tappet Roller Assemblies If the ceramic plungers are fractured (see Figure 1), but no damage is found on the fuel pump tappet rollers (see Figure 2), no further inspection is needed. Perform the following steps for the appropriate engine (ISX15 CM2250 or QSX15 CM2250 ECF): 1. Replace the fuel pump. Refer to Procedure 005-016 in the Associated Procedures Table. a. Refer to TSB110064 (New Two-Cylinder High-Pressure Fuel Pump Assembly) if replacing a three-cylinder two-piston pump with a two-cylinder pump. b. New fuel lines are required if replacing a fuel pump gear pump with bottom mount fuel lines. Refer to TSB130044 (New Fuel Pump Gear Pump with Revised Fuel Line Locations). 2. Change the engine lubricating oil and lubricating oil filter. Refer to Procedure 007-013 in the Associated Procedures Table. If the fuel pump tappet rollers are damaged (see Figure 2), perform the following steps for the appropriate engine (ISX15 CM2250 or QSX15 CM2250 ECF): 1. Replace the fuel pump. Refer to Procedure 005-016 in the Associated Procedures Table. a. Reference TSB110064 (New Two-Cylinder High-Pressure Fuel Pump Assembly) if replacing a three-cylinder two-piston pump with a two-cylinder pump. b. New fuel lines are required if replacing a fuel pump gear pump with bottom mount fuel lines. Reference TSB130044 (New Fuel Pump Gear Pump with Revised Fuel https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2014/tsb140019.html 5/2/2014 ISX15 CM2250 and QSX15 CM2250 ECF Fuel Pump - Ceramic Plunger and Tappet Rol... Page 5 of 5 Line Locations). 2. Drain the engine lubricating oil and remove the lubricating oil filter. Refer to Procedure 007-013 in the Associated Procedures Table. 3. Thoroughly clean the oil cooler housing. Refer to Procedure 007-003 in the Associated Procedures Table. 4. Replace the lubricating oil cooler element. Refer to Procedure 007-003 in the Associated Procedures Table. 5. Replace the oil filter bypass valve. Refer to Procedure 007-014 in the Associated Procedures Table. 6. Replace the lubricating oil thermostat. Refer to Procedure 007-039 in the Associated Procedures Table. 7. Install a new lubricating oil filter. Refer to Procedure 007-013 in the Associated Procedure Table. 8. Fill the engine with new lubricating oil. 9. Perform an aftertreatment diesel particulate filter regeneration. Refer to Procedure 014013 in the Associated Procedures Table. 10. Perform a second lubricating oil and lubricating oil filter change. Refer to Procedure 007013 in the Associated Procedures Table. CAUTION Immediately upon removal of the lubricating oil cooler assembly, a plug must be inserted into the housing and cylinder block oil passage drillings. Failure to insert the oil passage plug can result in a bearing failure, crankshaft failure, or both. CAUTION Do not allow dirt or foreign material to enter oil passages in the cylinder block when cleaning the gasket sealing surfaces. Connecting rod bearing failures can be caused if debris is introduced into the cylinder block or lubricating oil cooler housing oil passages. Therefore, use of power tools combined with abrasive pads to clean gasket surfaces is not recommended. Document History Date 2014-2-14 Details Module Created Last Modified: 17-Feb-2014 Copyright © 2000-2010 Cummins Inc. All rights reserved. https://quickserve.cummins.com/qs3/pubsys2/xml/en/tsb/2014/tsb140019.html 5/2/2014