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Technical Service Bulletin
SUBJECT:
DATE
DECEMBER 2016
NUMBER
16-01-067
MODEL(S)
SONATA (LF)
SONATA HYBRID
(LF-HEV)
PANORAMIC SUNROOF WIND DEFLECTOR PLATE REPAIR
(RECALL 152)
l * IMPORTANT I
*** Dealer Stock and Retail Vehicles ***
As required by federal law, dealers must not deliver new vehicles for sale or for lease to customers
until all open recalls have been performed. Dealers must also perform all open recalls on used
vehicles, demo and rental vehicles prior to placing them into customer use and whenever an
affected vehicle is in the shop for any maintenance or repair.
When a vehicle arrives at the service department, access Hyundai Motor America's "Warranty
Vehicle Information" screen via WEBDCS to identify open Campaigns.
Description: Certain 2015 and 2016 model year Hyundai Sonatas and 2016 Sonata Hybrids come
equipped with an optional panoramic sunroof. The sunroof assembly incorporates a wind deflector to
help reduce wind noise in the passenger compartment when the sunroof is open. If the wind deflector
becomes partially detached from its mounting bracket while the sunroof is open, the deflector can
interfere with the closing of the moveable sunroof panel. In some cases this interference can result in
the sunroof panel detaching from its mounting tabs. If the sunroof panel detaches while the vehicle is in
motion, the panel could become an obstacle to other drivers, increasing the risk of a crash.
This bulletin describes the procedure to repair the wind deflector anchor plate to correct the condition.
!Applicable Vehicles: Certain 2015-2016 Sonata (LF) and 2016 Sonata Hybrid (LF-HEV).
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT:
PANORAMIC SUNROOF DEFLECTOR PLATE REPAIR
(RECALL 152)
PARTS INFORMATION:
PART IMAGE
PART NUMBER
DESCRIPTION
00232-19072
Loctite Super Glue Professional®
(Appx. 10 Vehicles / Bottle)
NOTE : One (1) Loctite Super Glue Professional® (Part No. 00232-19072) will be shipped to each
dealer as a part of the Recall Campaign. Additional Loctite® can be ordered through the PDC.
Wear protective goggles and gloves for protection when performing the service procedures in this
bulletin.
WARRANTY INFORMATION:
MODEL
OPCODE
OPERATION
OPTIME
Sonata (LFa)
Sonata Hybrid
(LF-HEV)
61 C092R0
Deflector Plate
Repair
0.3 M/H
CAUSALPART NATURE
81611 -C 1000
CAUSE
B19
ZZ1
NOTE 1: Submit Claim on Campaign Claim Entry Screen
NOTE 2: Labor operation 61 C092R0 will reimburse applicable Loctite Super Glue® in sublet.
SERVICE PROCEDURE:
1.
Open the panoramic sunroof.
TSB #: 16-01-067
Page 2 of 5
SUBJECT:
2.
PANORAMIC SUNROOF DEFLECTOR PLATE REPAIR
(RECALL 152)
Check the production date:
SONATA (LF) ONLY:
Note: If the vehicle is produced between
May 2014 to May 2015. Move to step 3.
For vehicles produced between June 2015
to November 2015, follow the below step.
Measure and mark 70mm from the edge of
the deflector arm access hole (A). Push the
deflector arm by hand and memorize the
perceived spring force.
Points 1 and 3 may have glue from the
factory. Carefully push the 2 locations on the
deflector fabric with the same perceived force
as observed at the 70mm location on the
deflector arm. If the fabric separates, follow
the procedure in step 3. If the deflector does
not separate, only repair point 2 by following
the procedure in step 3.
3.
Loctite Super Glue Professional® will be
applied on the deflector anchor plate in the
shown location.
For details on the application procedure,
follow the procedure in step 4.
TSB #: 16-01-067
Page 3 of 5
SUBJECT:
4.
PANORAMIC SUNROOF DEFLECTOR PLATE REPAIR
(RECALL 152)
To apply Loctite Super Glue Professional®,
remove the two deflector arm bolts on each
side and pull the deflector plate fully out of
the glass channel.
Tightening torque:
5.0 N.m (0.5 kgf.m, 3.7 lb-ft)
Clean the deflector plate with an alcohol wipe
to remove dust and other particles.
Apply the adhesive for a minimum length of 2
inches (50mm) on the sides and 4 inches
(100mm) on the center and carefully install
the deflector plate back into the glass
channel.
After Super Glue® application is
completed, ensure the Super Glue® cap
is sealed and stored in a safe place.
Curing time: Allow up to 5 - 10mins for
adhesive to completely cure. Assemble
the deflector arm in place.
IMPORTANT
Do not contaminate the surrounding
surfaces with adhesive and wipe any
excessive adhesive with a clean alcohol
wipe.
Glue Application
TSB #: 16-01-067
Page 4 of 5
SUBJECT:
PANORAMIC SUNROOF DEFLECTOR PLATE REPAIR
6.
Close the panoramic sunroof (G).
7.
Ensure proper operation of the panoramic
sunroof by opening and closing the sunroof a
few times.
8.
Service procedure is now complete.
TSB #: 16-01-067
(RECALL 152)
Page 5 of 5