C1516A
Service Bulletin Details
Public Details for: C1516A
This campaign addresses air compressors on certain engines. This campaign authorizes the replacement of air compressors if the compressor date code or the crankshaft date code is on or before 22/12. This is a revision to a previous commun
- 9999 -
Models from 9999
9999 CUMMINS ISX12 |
ISX12 FDNY Air Compressor Campaign Campaign Number C1516 Revision Level A Page 1 of 3 Date 14-OCT-2014 Expiration Date (U.S. and Canada) 01-JUN-2015 Engine Family ISX11.9 Fuel System Group Number Expiration Date (International) 01-JUN-2015 Plant Build Date From To CM2250 Warranty Campaign ISX12 FDNY Air Compressor Campaign Attention U.S / Canadian Distr./Branches and Div. Offices This is to revise and replace Campaign 1516, dated 08-Jul-2014. This revision is to: 1. Add SRTs. If additional information is required, contact your Cummins Warranty Operations Group Leader. Description This Campaign is being issued to address air compressors on ISX12 CM2250 and CM2350. The Campaign authorizes the replacement of air compressors if the compressor date code or the crankshaft date code is on or before 22/12. Action In order to qualify for repair under this field action, an engine: https://qsol2.cummins.com/qs3/pubsys2/xml/en/campaign/2015/c1516.html 11/3/2014 ISX12 FDNY Air Compressor Campaign Page 2 of 3 1. will be covered Regardless of coverage status, and 2. must be identified in the attached ESN list. After verifying that the engine meets the above requirements, perform the following actions: 1. Steam clean the engine. 2. Inspect air compressor date code. Please see Attachment B for location of compressor date code. Replace compressor if date code is on or before 22/12. 3. If compressor date code is 23/12 or later, remove front sump plug and inspect crankshaft date code. Please see Attachment C for inspection procedure. 4. If the crankshaft date code is 23/12 or later, replace the sump plug using repair kit PN 4089675. The instructions for the sump plug are in Attachment D. 5. If the crankshaft date code is 22/12 or earlier, replace the air compressor and gaskets with PN's 2870020NX, 3685614, and 4988280. Please see Procedure 012-014 in the Service Manual. Material Disposition Materials removed as a result of this field action must be scrapped. Reimbursements Parts The following parts are covered under this field action: Part Number Quantity Description 287002000NX 1 AIR COM 368561400 1 GSK,SPT 408967500 1 PLG,THD 498828000 1 GSK,PMP NOTE: SRTs to gain access that are required to complete the repair, that are sufficiently explained in the claim narrative, may also be claimed on this action. Labor using applicable Access Code and Time: SRT Code 00-401 00-90X 01-121 12-101 Description Time (hrs) Steam Clean - Complete Engine Administrative time Gear Cover, Front - Remove and Install Air Compressor (All Models) - Remove and Install https://qsol2.cummins.com/qs3/pubsys2/xml/en/campaign/2015/c1516.html 11/3/2014 ISX12 FDNY Air Compressor Campaign Page 3 of 3 17-101 17-103 19-108 Refrigerant Compressor and Bracket - Remove and Install Air Conditioner System - Evacuate and Recharge Engine Control Module (ECM) - Remove and Install 99-902 INSPECTION/IDENTIFICATION OF THE AIR COMPRESSOR CRANKSHAFT (QTY 5) .5 Travel Travel is not covered under this field action. Towing is not covered under this field action. Other Claimables Consumables are covered under this field action. Claim Instructions For Cummins Dealers, claims for this Field Campaign must be filed via RAPIDSERVE™ Web (rsw.cummins.com). For information regarding RAPIDSERVE™ Web, please reference the "Warranty" tab in QuickServe® Online. If there are additional questions, please contact your local Cummins Distributor. Claim Codes Description Account Code: Pay Code: Pay Code: Pay Code: Failure Code: Code 65 Distributor = X Dealer = D International = I WQCASB Attachments Click here to see c1516-a_esn-list.xls Click here to see c1516_air_compressor_date_code-attach-b.pdf Click here to see c1516_identification_of_isx12_air_compressor_crankshafts-attach-c.pdf Click here to see c1516_4089675_press_in_cup_plug_replacement_kit-attach-d.pdf Last Modified: 14-Oct-2014 Copyright © 2000-2010 Cummins Inc. All rights reserved. https://qsol2.cummins.com/qs3/pubsys2/xml/en/campaign/2015/c1516.html 11/3/2014 Identification of ISX12 Air Compressor Crankshafts 1) Using a large screw driver or similar device, knock the sump plug out of the crankcase closest to the gear train via the cast slot as shown. 2) Rotate crankshaft so that the date code on the crankshaft if visible. 3) With a flashlight, review 4 digit casting on crankshaft. IF those digits are “22/12” or earlier, then compressor must be replaced. Otherwise, continue to next step. (Ex: The picture below has a crankshaft date code of “18/10” therefore, it would need replaced.) 4) IF those digits are “23/12” or later, then compressor is OKAY, and not subject to replacement. Procure Cummins Sump Plug Kit #4089675, and follow the instructions (Attachment D) to clean, seal, and install a replacement cup plug. Write the crankshaft date code on the sump plug. 5) Air compressors that are replaced due to the old crankshaft must be scrapped. Sump Plug Kit 4089675 For all Singles with a Cast Iron Crankcase Kit contains one sump plug and this instruction sheet. Liquid sealant, required is not included in this kit. Disassembly 1. Using a large screw driver or similar device, knock the sump plug out of the crankcase via the cast slot as shown Reassembly 1. Inspect the sump plug bore for nicks and burrs, and wipe clean. 2. Apply Loctite 648 or Enro-Lock 64.80 sealant to the cylindrical surface of the sump plug. Liquid sealant is not included in this kit. 3. Press the plug in the crankcase until the flange of the plug seats to the crankcase shoulder. Page 1 of 1 08/11/05 826 102 169 3