TSBENG130

group
Engine
NUMBER
130
model
2012MY Sportage (SL)
Turbo
DATE
July 2013
Technical Service Bulletin
SUBJECT:
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
On some 2012 Sportage (SL) vehicles with 2.0 T-GDI engine produced from May 20, 2011 to January
17, 2012 the MIL may illuminate with DTC P2562 and/or P2565. To prevent and/or correct this
condition, follow the procedures outlined in this bulletin to a) reflash the affected vehicle’s control unit,
and b) to check and if necessary adjust the Electronic Waste Gate Actuator (EWGA) rod length.
•
P2562: Turbocharger Boost Control Position Sensor ‘A’ Circuit
•
P2565: Turbocharger Boost Control Position Sensor ‘A’ Circuit High
Turbo and Boost Pressure
Actuator Assembly
*
NOTICE
A Service Action is a repair program without customer notification that is
performed during the warranty period. Any dealer requesting to perform this
repair outside the warranty period will require DPSM approval.
Repair status for a VIN is provided on WebDCS (Service> Warranty Coverage>
Warranty Coverage Inquiry> Campaign Information). Not completed Recall
/ Service Action reports are available on WebDCS (Consumer Affairs> Not
Completed Recall> Recall VIN> Select Report), which includes a list of affected
vehicles.
This issue number is SA149.
File Under:

Circulate To:
X General Manager
X Service Advisor(s) X Technician(s)
X Service Manager
X Parts Manager
X Body Shop Manager X Fleet Repair
Page 2 of 11
subject:
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
ECM Upgrade Procedure:
UPGRADE EVENT NAME
206.SL T-GDI DTC(P2562/P2565) LOGIC IMPROVEMENT (ECM)
*
NOTICE
•
•
•
•
•
•
•
A fully charged battery is necessary before ECM/PCM upgrade can take place. It
is recommended that the Midtronics GR8-1299 system be used in ECM/PCM mode
during charging. DO NOT connect any other battery charger to the vehicle during ECM/
PCM upgrade.
All ECM upgrades must be done with the ignition key in the ‘ON’ position.
Be careful not to disconnect any cables connected to the vehicle or GDS during the
ECM upgrade procedure.
DO NOT start the engine during ECM/PCM upgrade.
DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECM/PCM
upgrade.
When the ECM/PCM upgrade is completed, turn the ignition ‘OFF’ and wait 20
seconds before starting the engine.
ONLY use approved ECM/PCM upgrade software designated for the correct model,
year.
CAUTION
Before attempting an ECM/PCM upgrade on any Kia model, make sure to first determine
whether the particular model is equipped with an immobilizer security system. Failure to
follow proper procedures may cause the ECM/PCM to become inoperative after the upgrade
and any claims associated with this repair may be subject to chargeback.
TSB: ENG 130/SA 149
Sportage (SL) July 2013
Page 3 of 11
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
subject:
ROM ID Information Table:
Upgrade event #206
MODEL
IMMO
No (-)
Sportage
SL 2.0L
T-GDI
(12MY)
ROM ID
ECM Part No.
39113-2G861
Yes (+)
39113-2G871
No (-)
39114-2G861
Yes (+)
39114-2G871
Previous
SCC0MB1A
SCC0MB3A
SCC0MC0A
SCC0RB1A
SCC0RB3A
SCC0RC0A
SCC0MB1A
SCC0MB3A
SCC0MC0A
SCC0RB1A
SCC0RB3A
SCC0RC0A
New
Remarks
SCC0MC0B
2WD
SCC0RC0B
SCC0MC0B
4WD
SCC0RC0B
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's
ECM ROM ID and reference the Information Table as necessary.
1.
Connect the power supply cable to the GDS tool.
*
NOTICE
If attempting to perform the ECM upgrade with the power supply cable disconnected from
the GDS tool, be sure to check that the GDS tool is fully charged before ECM upgrade. If the
GDS tool is not fully charged, failure to perform the ECM upgrade may occur. Therefore, it is
strongly recommended that the power supply be connected to the GDS tool.
2.
Connect the USB cable between the VCI and the GDS tool.
*
NOTICE
When performing the ECM upgrade using the GDS tool, wireless communication
between the VCI and GDS tool is not available. Therefore, be sure to connect the USB
cable between the VCI and the GDS tool.
3. Connect the Main 16-pin DLC cable (GHDM – 241000) to the VCI.
4. Connect the Main 16-pin DLC cable (GHDM
– 241000) between the VCI and the OBD-II
connector, located under the driver’s side of
the instrument panel.
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Page 4 of 11
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
subject:
5. With the ignition key ON, turn ON the VCI and GDS tool. Access the GDS vehicle identification
number (VIN) screen and configure the vehicle using the VIN Auto Detect function.
*
NOTICE
Ignition ON, (engine off) for push button start vehicles: Without depressing the brake
pedal, push the start button twice.
6. Select ENGINE system and click OK.
7. Select ECU Upgrade.
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Sportage (SL) July 2013
Page 5 of 11
subject:
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
8. Select Auto Mode, then Next.
9. Select Engine, and click OK.
10. Select Upgrade Event: 206.SL
T-GDI DTC(P2562/P2565) LOGIC
IMPROVEMENT (ECM), then click
Upgrade button and OK on battery
voltage check screen.
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Sportage (SL) July 2013
Page 6 of 11
subject:
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
11.	Upgrade will begin and the progress
of the upgrade will appear on the bar
graph.
12. Follow the guidelines displayed on the
screen during upgrade procedure and
make sure to cycle the ignition OFF ↔
ON one (1) time.
13.	Review the ECM upgrade results and
click OK.
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Sportage (SL) July 2013
Page 7 of 11
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
subject:
14. Click OK on the final screen. Upgrade
event 206 is now complete.
CAUTION
Before attempting an ECM/PCM upgrade on any Kia model, make sure to first
determine whether the particular model is equipped with an immobilizer security
system. Failure to follow proper procedures may cause the ECM/PCM to become
inoperative after the upgrade and any claims associated with this repair may be
subject to chargeback.
*
NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails. Always
follow the instructions given on the GDS tool in either Auto or Manual mode. See table
for Manual Mode passwords.
MANUAL MODE ECM UPGRADE PASSWORDS:
DO NOT perform Manual Mode ECM upgrade unless Auto Mode fails.
Upgrade event #206:
MODEL YEAR
2012
MENU
SL 2.0 T-GDI -IMMO : 39113/39114-2G861
SL 2.0 T-GDI +IMMO : 39113/39114-2G871
PASSWORD
2861
2871
1. Within the ECM Upgrade screen, select Manual Mode in the left column, select Engine and
then select Upgrade Event 206. Select the appropriate control unit part number by referring to
the ROM ID Information Table on Page 3 and click OK.
2. Enter the appropriate password from the table above, and then click OK.
3. Upgrade will begin and the progress of the upgrade will appear on the bar graph.
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Sportage (SL) July 2013
Page 8 of 11
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
subject:
4. Following the guidelines displayed on the screen during upgrade procedure, cycle the ignition
OFF ↔ ON a total of one (1) time.
5. Review the ECM upgrade results and click OK.
6. Click OK on the final screen. Upgrade Event 206 is now complete.
EWGA Inspection Procedure:
1. Turn the ignition switch to the OFF position.
Connect the 16-pin DLC cable from the VCI
into the vehicle’s 16-pin connector under the
driver side instrument panel.
Turn on the VCI and diagnostic terminal with
the ignition key in the ON position. NOTE:
Do NOT start the engine.
Choose VIN or Vehicle on the initial screen.
	Enter vehicle information by pressing the
VIN Auto Detect button; entering the VIN
or selecting the vehicle model, model year,
engine type, and Engine Control as the
system, and then click OK.
*
NOTICE
The screens above are for demonstrative
purposes only. Actual content on screens
may vary by model.
2. Without starting the engine, cycle the ignition ON for 5 seconds. Then, switch the ignition OFF
for 5 seconds. Perform this step for a total of 5 cycles. After completing the 5 cycles, leave the
ignition in the ON position to access GDS Engine > Current Data.
*
NOTICE
Do not start the engine. This is critical to read the correct adaptation value.
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Page 9 of 11
subject:
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
3. Under Current Data, select “Adaptation
Value for the lower mechanical Stop of
Boost Pressure”.
4. If the voltage is less than or equal to 4.2V, no adjustment will be needed.
If the voltage is greater than or equal to 4.3V; then adjust the EWGA rod length following the
EWGA ADJUSTMENT PROCEDURE below.
EWGA Adjustment Procedure:
1. Open the hood and support it securely.
Warning
To avoid possible injury, allow the engine to cool down before performing the
procedure.
2.	Remove the turbocharger upper heat
shield bolt (A) and remove the heat shield.
TSB: ENG 130/SA 149
Sportage (SL) July 2013
A
Page 10 of 11
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
subject:
3. Loosen the rod end lock nut (B) and
remove the retaining clip (C).
C
B
4. Adjust the rod end by rotating it clockwise
or counterclockwise until specification is
within range. Then, temporarily install the
rod end, tighten the rod end lock nut and
check the “Adaptation Value for the lower
mechanical stop of boost pressure” using
GDS (See table below).
*
NOTICE
Verify the EWGA is in the fully closed
position by applying pressure on the EWGA
lever to accurately measure the output.
Specification: 4.2V (Cold Engine)
Current Voltage
Rotate Rod End (CW)
Voltage After Adjustment
Current V ≤ 4.2V
4.3 ~ 4.4V
4.5V
4.6 ~ higher
No Adjustment Needed
½ Turn
1 Turn
1 ½ Turn
4.2V
4.1 ~ 4.2V
4.1 ~ 4.2V
4.1 ~ 4.2V
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Sportage (SL) July 2013
Page 11 of 11
service action: ECM UPGRADE – REFLASH AND
EWGA ADJUSTMENT PROCEDURE (SA 149)
subject:
*
NOTICE
After the adjustment is made, cycle the ignition OFF for 5 seconds and then ON for
5 seconds, without starting the engine. This must be completed a total of 5 times for
the adaptation value to change. If this step is not completed, the voltage will not adapt
as described in this bulletin. Adaptation values can only be changed by cycling the
ignition key after the adjustment was performed.
5. If unable to achieve proper voltage
specification, it may be necessary
to rotate the EWGA rod (D) in ½
turn increments, to achieve proper
voltage.
D
6. If the output voltage is not within specification, repeat step 4 until specification is within range.
7.	Reinstall heat shield and retaining clip by reversing the order of removal
8. Clear any remaining DTCs and start the engine to confirm proper operation.
affected VEHICLE PRODUCTION RANGE:
Model
Production Date Range
Sportage (SL)
From May 20, 2011 to Jan. 17, 2012
WARRANTY CLAIM INFORMATION:
Claim
Type
Causal P/N
Qty.
N
Code
C
Code
Repair
Description
Labor Op
Code
Op
Time
Replacement
P/N
Qty
V
39113 2G861
0
N69
C40
(SA 149)
ECM Reflash &
EWGA Adjustment
130042R0
0.5
M/H
N/A
0
*
NOTICE
VIN inquiry data for this repair is provided for tracking purposes only.  Kia retailers
should reference SA149 when accessing the WebDCS system.
TSB: ENG 130/SA 149
Sportage (SL) July 2013