A61162520241085
Service Bulletin Details
Public Details for: A61162520241085
This technical service bulletin provides instructions for installing a cord to prevent water leaks at the front corner of the convertible top.
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Models from 2017
2017 AUDI A5 CABRIOLET |
2017 AUDI S5 CABRIOLET |
Models from 2016
2016 AUDI A5 CABRIOLET |
2016 AUDI S5 CABRIOLET |
Models from 2015
2015 AUDI A5 CABRIOLET |
2015 AUDI S5 CABRIOLET |
Models from 2014
2014 AUDI A5 CABRIOLET |
2014 AUDI S5 CABRIOLET |
Models from 2013
2013 AUDI A5 CABRIOLET |
2013 AUDI S5 CABRIOLET |
Models from 2012
2012 AUDI A5 CABRIOLET |
2012 AUDI S5 CABRIOLET |
Models from 2011
2011 AUDI A5 CABRIOLET |
2011 AUDI S5 CABRIOLET |
Models from 2010
2010 AUDI A5 CABRIOLET |
2010 AUDI S5 CABRIOLET |
Technical Service Bulletin Audi 61 Water leak at front corners of convertible top 61 16 25 2024108/5 August 12, 2016. Supersedes Technical Service Bulletin Group 61 number 16-24 dated June 8, 2016 for reasons listed below. Model(s) Year VIN Range Vehicle-Specific Equipment A5 Cabriolet 2010 - 2016 All Not Applicable A5 Cabriolet 2017 000001 - 001289 Not Applicable Condition REVISION HISTORY Revision Date Purpose 5 - Revised header data (Added model year 2017 and new VIN break) 4 6/8/2016 Revised header data (Added model years) 3 2/23/2011 Revised header data (Modified VIN break) Water leak from the convertible top. Technical Background After heavy rain, water can migrate beyond the front convertible top header seal in the area where the convertible top header meets the windshield. The leak may not be immediately noticeable, but after a period of time following strong rainfall, the leaks can become evident in the front corners (Figure 1 and Figure 2). Figure 1. Location where a leak may occur. Page 1 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Audi Figure 2. Evidence of a leak. Production Solution A section of butyl cord is installed in the roof frame seal (header) to close the path of water migration. Service 1. Open the convertible top just enough to access the header area. In a roximatel 8 minutes, the h draulic ressure for the convertible to o eration is released. & warning: There is a risk of injury when the hydraulic pressure releases if caution is not exercised. 2. Make sure that the convertible top is in such a position that the working area can remain accessible. 3. Fold back the seal lip and loosen the bolts for the retaining strip (Figure 3). Figure 3. Folding back the seal bar. Page 2 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 4. Audi Remove the bolts securing the retaining strip (Figure 4). Figure 4. Lifting the corner. 5. Lift the retaining strip and seal away from the top cover (Figure 5). Figure 5. Retaining strip and seal pulled back. 6. Install a section of butyl cord (part number AKL45000505) between the seal and the top cloth across the front and into the corners. The section will be approximately 135 cm long (Figure 6). Figure 6. Butyl cord application. Page 3 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin 7. Audi Install a length of cord long enough to wrap around and ~ past the corners, and extend 40 mm past the roof line. Make sure that the butyl cord is evenly spread between both edges in the outer groove of the seal. Kneading the cord may ease installation. Push any excess into the end chambers (Figure 7). Figure 7. Pushing excess butyl cord into the end chambers. 8. Press the seal on the cover and press firmly to ensure a good seal. Make sure the seal is correctly positioned on the cover (Figure 8). Figure 8. The seal, correctly positioned. 9. Carefully reinstall the removed parts, paying particular attention to the correct installation of the seal on the retaining strip. An incorrectly-installed seal can create additional water leaks. Page 4 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher. Technical Service Bulletin Audi Warranty Claim Type: • • • 110 up to 48/50 G10 for CPO covered vehicles - verify owner If vehicle is outside any warranty, this Technical Service Bulletin is informational only. Service Number: 6139 Damage Code: 0050 Labor Operations: Headliner remove+reinstall 7084 1902 30TU Convertible top end piece remove+reinstall 61391950 40TU Install butyl cord 6128 9999 20TU GFF No allowance 0TU Road test prior to service procedure No allowance 0TU Road test after service procedure No allowance 0TU Diagnostic Time: Technical diagnosis at dealer's discretion (Refer to Section 2.2.1.2 and Audi Warranty Online for DADP allowance details) Claim Comment: As per TSB #2024108/5 All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty. Required Parts and Tools Part Number Part Description Quantity AKL45000505 Butyl adhesive / sealing cord 0.3 Additional Information All parts and service references provided in this TSB (2024108) are subject to change and/or removal. Always check with your Parts Department and service manuals for the latest information. Page 5 of 5 © 2016 Audi of America, Inc. All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights arc reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.