JTB00522NAS1
Service Bulletin Details
Public Details for: JTB00522NAS1
Situation: only on vehicles with manual luggage compartment lids, the luggage compartment lid may foul the rear bumper when closing, resulting in paint damage to the bumper.
Models from 2017
2017 JAGUAR XE |
2017 JAGUAR XF |
Models from 2016
2016 JAGUAR XF |
Page 1 of 16 TECHNICAL BULLETIN JTB00522NAS1 15 SEP 2016 © Jaguar Land Rover North America, LLC NOTE: The information in Technical Bulletins is intended for use by trained, professional Technicians with the knowledge, tools, and equipment required to do the job properly and safely. It informs these Technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by 'do-it-yourselfers'. If you are not a Retailer, do not assume that a condition described affects your vehicle. Contact an authorized Jaguar service facility to determine whether this bulletin applies to a specific vehicle. SECTION: 501-00 Luggage Compartment Lid-To-Rear Bumper Foul When Closing AFFECTED VEHICLE RANGE: XE (X760) Model Year: VIN: Assembly Plant: XE (X760) Model Year: VIN: Assembly Plant: XF (X260) Model Year: VIN: Assembly Plant: 2017 Onwards 921222 Onwards Solihull 2017 Onwards P00025 Onwards Castle Bromwich 2016 Onwards Y00461 Onwards Castle Bromwich MARKETS: NAS CONDITION SUMMARY: NOTE: Only applicable to vehicles with manual luggage compartment lid. Situation: Only on vehicles with manual luggage compartment lids, the luggage compartment lid may foul the rear bumper when closing, resulting in paint damage to the bumper. Cause: This may be caused by stack up of tolerances and poor management of the closing energy of the luggage compartment lid. Action: Should a Customer express concern, follow the Service Instruction below. PARTS: NOTE: Only if paintwork is required: an allowance ($600.00 [CAD] / $450.00 [USD]) has been provided to cover the cost of locally sourcing paint, materials, and sundries. T4N18343 Luggage Compartment Lid Seal - XE (X760) 1 T2H29759 Luggage Compartment Lid Seal - XF (X260) 1 ZZZ001 Paint, Materials and Sundries 1 WARRANTY: NOTE: Repair procedures are under constant review, and therefore times are subject to change; those quoted here must be taken as guidance only. Always refer to TOPIx to obtain the latest repair time. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 2 of 16 NOTE: DDW requires the use of causal part numbers. Labor only claims must show the causal part number with a quantity of zero. DESCRIPTION SRO TIME (HOURS) CONDITION CODE CAUSAL PART Luggage compartment seal - Renew and gap check - XE (X760) 76.20.28 0.2 07 T4A1902 Luggage compartment seal - Renew - Check gap and adjust luggage compartment lid - XE (X760) 76.20.29 1.0 07 T4A1902 Luggage compartment seal - Renew - Check gap and adjust bumper - XE (X760) 76.20.30 0.8 07 T4A1902 Luggage compartment seal - Renew - Check gap - Adjust bumper and luggage compartment lid - XE (X760) 76.20.31 1.5 07 T4A1902 Rear bumper cover - Complete - Bumper cover removed 79.J.HB2 Flat and repaint - XE (X760) 2.2 07 T4A1902 Rear bumper cover complete - Local respray - XE (X760) 79.J.HA3 0.6 07 T4A1902 Rear bumper cover complete - Flat compound and polish - XE (X760) 79.J.HA4 0.6 07 T4A1902 Rear bumper cover complete - Compound and polish - XE 79.J.HA5 (X760) 0.3 07 T4A1902 Rear bumper cover complete - Local compound and polish - XE (X760) 79.J.HA6 0.2 07 T4A1902 Luggage compartment seal - Renew and gap check - XF (X260) 76.20.28 0.2 07 T4A1902 Luggage compartment seal - Renew - Check gap and adjust luggage compartment lid - XF (X260) 76.20.29 1.0 07 T4A1902 Luggage compartment seal - Renew - Check gap and adjust bumper - XF (X260) 76.20.30 1.0 07 T4A1902 Luggage compartment seal - Renew - Check gap - Adjust bumper and luggage compartment lid - XF (X260) 76.20.31 1.8 07 T4A1902 Rear bumper cover - Complete - Bumper cover removed 79.J.HB2 Flat and repaint - XF (X260) 2.4 07 T4A1902 Rear bumper cover complete - Local respray - XF (X260) 79.J.HA3 0.6 07 T4A1902 Rear bumper cover complete - Flat compound and polish - XF (X260) 79.J.HA4 0.8 07 T4A1902 Rear bumper cover complete - Compound and polish - XF 79.J.HA5 (X260) 0.3 07 T4A1902 0.2 07 T4A1902 Rear bumper cover complete - Local compound and polish - XF (X260) 79.J.HA6 NOTE: Normal Warranty procedures apply. SERVICE INSTRUCTION: STEPS 1-5: ALL MODELS 1. Open the luggage compartment lid; remove and discard the rubber seal. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 3 of 16 2. Install a new luggage compartment lid rubber seal. • Close the luggage compartment lid. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 4 of 16 3. With the luggage compartment lid closed, measure the vertical gap between the bumper and the luggage compartment lid at points A, B and C. • If all three dimensions are 5.50 mm or more, do not continue with this Service Instruction. • If any of the three dimensions is less than 5.50 mm, go to Step 4. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 5 of 16 4. NOTE: Left-side shown; right-side similar. Check the luggage compartment lid to rear fender panels for profile flushness dimensions on both sides of the vehicle. • If the luggage compartment lid is more than 1 mm under flush, go to Step 5. • If the luggage compartment lid is 1 mm or less under flush, go to Step 6. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 6 of 16 5. Adjust the luggage compartment lid (see TOPIx Workshop Manual section 501-03: Body Closures - Luggage Compartment Lid Alignment). • For luggage compartment alignment data (see TOPIx Workshop Manual section 501-26: Body Repairs - Vehicle Specific Information and Tolerance Checks - Body and Frame). • After the luggage compartment lid has been aligned, return to Step 3. 6. Remove the rear bumper cover (see TOPIx Workshop Manual section 501-19: Rear Bumper). • XE (X760): go to Step 17. • XF (X260): go to Step 7. STEPS 7-16: XF (X260) ONLY. XE (X760) - GO TO STEP 17. 7. Disconnect the battery ground lead (see TOPIx Workshop Manual section 100-00: - General Information - General Service Information). 8. Disconnect and reposition the Remote Function Actuator (RFA) harness where fitted. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 7 of 16 9. Remove the rear bumper support bracket. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 8 of 16 10. Using a suitable tool, remove and discard the two hooks from the rear bumper support bracket. 11. Remove and discard the foam washer from the Y center locator. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 9 of 16 12. Using a suitable tool, remove the section of the Y center locator flush with the base as shown in blue. The remaining piece of the Y center locator should be 5mm as shown. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 10 of 16 13. Install the rear bumper support bracket. • Starting from the center fixing, working outwards while pushing down on the bracket, tighten the fixings to lower the installed position of the bracket. • Torque: 1.7Nm http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 11 of 16 14. Make sure the center fastener is central in the radius of the bumper support bracket. • If the fastener is not centered, loosen the fasteners, realign, and install while pushing down on the bracket. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 12 of 16 15. Install the Remote Function Actuator (RFA) wiring harness where fitted. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 13 of 16 16. Connect the battery ground lead (see TOPIx Workshop Manual section 100-00: General Information - General Service Information). 1. Go to Step 19. STEPS 17-18: XE (X760) ONLY 17. Loosen the three central fixings on the bumper support bracket so that the bracket position can be adjusted. 18. Starting from the center fixing, working outwards while pushing down on the bracket, tighten the fixings to lower the installed position of the bumper support bracket. • Torque: 1.7Nm http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 14 of 16 STEPS 19-22: ALL MODELS 19. Using a suitable tool, enlarge the two bumper holes as shown to increase the vertical height of the hole at the top by 1-1.5mm. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 15 of 16 20. Only if necessary: if damaged by contact with the luggage compartment lid, repair the rear bumper. 21. Install the rear bumper cover (see TOPIx Workshop Manual section 501-19: Rear Bumper). 22. Close the luggage compartment lid and check that the vertical gap between the bumper cover and the luggage compartment lid at points A, B, and C is 5.50mm or greater at all three points. http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016 Page 16 of 16 http://topix.jaguar.jlrext.com/topix/service/document/683893 10/4/2016