TSB 17-0009

3.2L - ILLUMINATED MIL - DTC P24A5 - LOW TIME IN SERVICE - BUILT
ON OR BEFORE 13-NOV-2016
TSB 17-0009
FORD:
2016-2017 Transit
ISSUE
Some 2016-2017 Transit vehicles with low mileage equipped with a 3.2L engine and built on or before 13-Nov-2016 may
exhibit an illuminated malfunction indicator lamp (MIL) and diagnostic trouble code (DTC) P24A5 at a low time in service
approximately 8,000 Km (5,000 miles) with or without P2457. This may be due to the vehicle being built with an EGR
cooler that is not correct for the vehicle.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
1. Connect the Ford Integrated Diagnostic System (IDS) service tool or equivalent scan tool to the data link connector
(DLC). Check for DTC. Is P24A5 stored in the powertrain control module (PCM) memory with or without P2457?
a. Yes - proceed to Step 2.
b. No - this article does not apply. Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual for normal
diagnostics.
2. Use a mirror and inspect the right rear corner of the EGR cooler (behind the exhaust manifold) for the proper
application. Does the EGR cooler have its bypass valve bell crank between the two outer mounting bolts and a curved
plate edge? (Figures 1 and 2)
Figure 1 - Article 17-0009
NOTE: The information contained in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job
properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service.The
procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership
to determine whether the bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan
coverage unless stated otherwise in the TSB article.The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves
the right to supercede this information with updates.The most recent information is available through Ford Motor Company's on-line technical resources.
Copyright © 2017 Ford Motor Company
Online Publication Date January 26, 2017
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TSB 17-0009 (Continued)
Figure 2 - Article 17-0009
a. Yes - replace the EGR cooler. Refer to Workshop Manual (WSM), Section 303-08.
b. No - this article does not apply. Refer to the PC/ED manual for normal diagnostics.
PART NUMBER
PART NAME
CK4Z-9U433-B
EGR Cooler And Cooler Gasket
CK4Z-9F481-A
EGR Cooler Vee-Clamp
W520101-S437
EGR Cooler Vee-Clamp Nut
BK2Z-9E464-A
EGR Gasket
6C1Z-9E464-A
Mixer Tube Gasket
BB3Z-6C653-A
Throttle Body Gasket
XS7Z-8527-A
Inspect Intake Gaskets
BK2Z-8527-A
Inspect EGR Mixer O-ring
VC-3-B
Motorcraft® Orange Concentrated Antifreeze/Coolant
OPERATION
170009A
DESCRIPTION
TIME
2016-2017 Transit 3.2L: Retrieve DTCs, Inspect And Replace The EGR
Cooler (Do Not Use With Any Other Labor Operations)
6.0 Hrs.
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are
determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
BASIC PART NO.
9U433
CONDITION CODE
38
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